Coil nail machine equipment with automatic counting function
By introducing photoelectric sensors and PLC controllers into the nail coiling machine, combined with a geared motor and take-up roller, an automatic counting function was realized, solving the problem of inaccurate nail count caused by manual counting and improving the counting accuracy of the nail coiling machine.
Patent Information
- Application Number
- CN202520528823.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-25
AI Technical Summary
Existing coil nailing machines require manual counting during the coil nailing process, resulting in high labor costs and inaccurate counting, which affects the accuracy of the coil nail quantity.
The system uses photoelectric sensors and a PLC controller to automatically detect and count the number of nails after welding. The automatic counting function is achieved through the cooperation of a geared motor and a winding roller, ensuring that the number of nails in each roll is consistent.
It enables automated counting of the number of coil staples, improving the accuracy of the counting and reducing manual intervention and counting errors.
Smart Images
Figure CN223903219U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of roll nail machine, concretely is roll nail machine equipment with automatic counting function. BACKGROUND
[0002] Roll nail machine is the even scattered nail that arranges neatly is slid to the welding tray through the discharge slide, is welded into the line row nail through the copper wire plating, and makes the row nail that welds well through the discharge guide rail and carries, and finally the row nail is rolled up by the winding roller.
[0003] The current roll nail machine only has the basic roll nail production function, and the number of winding row nails needs to be counted during the roll nail process, and in the actual production, manual counting is usually used, which can consume a lot of labor cost, and manual counting can easily have errors, which can cause the number of roll nails to be uneven, and then affect the accuracy of the number of roll nails, therefore, the technical personnel in the field provides roll nail machine equipment with automatic counting function to solve the problems in the background technology. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing roll nail machine equipment with automatic counting function to solve the problems in the background technology.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0006] Roll nail machine equipment with automatic counting function, including support table, the upper surface of support table is fixedly installed with roll nail machine body, the upper surface of support table is fixedly connected with two groups of side plates, the side face of two side plates is fixedly installed with discharge guide base together, the upper surface of support table is equipped with two vertical plates, the upper surface of two vertical plates is fixedly connected with detection plate, the upper surface of detection plate is fixedly embedded with detection cover, the inner top wall of detection cover is fixedly installed with photoelectric sensor, the front of support table is fixedly connected with fixed plate, the front of fixed plate is fixedly installed with electric cylinder, the telescopic end of electric cylinder is fixedly installed with limit baffle, the upper surface of support table is fixedly connected with support plate.
[0007] As a further scheme of the utility model: the outer surface of support plate is fixedly embedded with first bearing, the inner ring of first bearing is fixedly connected with winding roller, the upper side of support table is equipped with speed reducer, the output end of speed reducer is fixedly installed with the rear end of winding roller.
[0008] As a further scheme of the utility model: the inner wall of discharge guide base is fixedly embedded with two second bearings, the inner ring of two groups of second bearings is fixedly connected with two rotating rollers.
[0009] As a further scheme of the utility model: two mutually faraway side surfaces of the vertical plate are fixedly connected with mounting plates, bottom surfaces of the two mounting plates are fixedly installed with the upper surface of the support table.
[0010] As a further scheme of the utility model: the upper surface of the roll nail machine body is fixedly connected with a material injection hopper, a through hole is formed in the right side surface of the roll nail machine body.
[0011] As a further scheme of the utility model: two fixed plates are fixedly installed on the back surface of the support plate, mutually close side surfaces of the two fixed plates are fixedly connected with the outer surface of the speed reducer.
[0012] As a further scheme of the utility model: a PLC controller is fixedly installed on the outer surface of the vertical plate, two groups of bases are fixedly installed on the bottom surface of the vertical plate.
[0013] Compared with the prior art, the utility model has the beneficial effects that:
[0014] The roll nail machine device with automatic counting function can arrange and weld the scattered nails through the arrangement of the roll nail machine body and the discharge guide base, and can limit and convey the arranged nails after welding, and through the operation of the speed reducer and the cooperation with the winding roller, the arranged nails can be wound on the surface of the winding roller, the photoelectric sensor in the detection cover can count and detect the passing arranged nails, and the detected signals can be transmitted to the PLC controller for processing and counting, so that the arranged nails can be wound to a proper number, the roll nail machine can have automatic counting function, the phenomenon of uneven number of nails per roll can be avoided, and the accuracy of the number of wound nails can be improved. BRIEF DESCRIPTION OF DRAWINGS
[0015] Fig. 1 It is a perspective structural schematic view of the front view of the roll nail machine device with automatic counting function.
[0016] Fig. 2 It is a perspective structural schematic view of the rear view of the roll nail machine device with automatic counting function.
[0017] Fig. 3 It is a perspective structural schematic view of the side view of the discharge guide base in the roll nail machine device with automatic counting function.
[0018] Fig. 4 It is a sectional view of the side view of the detection plate in the roll nail machine device with automatic counting function.
[0019] In the figure: 1, support platform; 2, roll pin machine body; 3, side plate; 4, discharge guide base; 5, vertical plate; 6, detection plate; 7, detection cover; 8, photoelectric sensor; 9, PLC controller; 10, support plate; 11, winding roller; 12, first bearing; 13, fixed plate; 14, fixed through plate; 15, electric cylinder; 16, limiting baffle; 17, base; 18, rotating roller; 19, second bearing; 20, mounting plate; 21, injection hopper; 22, through hole; 23, speed reduction motor. DETAILED DESCRIPTION
[0020] In the description of the present application, it is to be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" and the like are only for the purpose of description and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined with "first", "second" and the like can explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more.
[0021] In the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0022] Please refer to Figs. 1-4The utility model discloses a roll nail machine equipment with automatic counting function, including support table 1, the upper surface fixed mounting of support table 1 has roll nail machine body 2, the upper surface fixed connection of support table 1 has two groups of side plates 3, and the side of two side plates 3 close to each other is commonly fixed mounting and is discharged guide base 4, and the upper surface of support table 1 is equipped with two vertical boards 5, and the upper surface of two vertical boards 5 is commonly fixed connection and has detection board 6, and the upper surface fixed inlay of detection board 6 has detection cover 7, and the inner top wall fixed mounting of detection cover 7 has photoelectric sensor 8, and photoelectric sensor 8 utilizes the characteristic of light to detect the existence or change of object, and it is mainly composed of transmitting end and receiving end, on roll nail machine, transmitting end continuously emits light, and receiving end receives light, when the good row nail of welding passes through sensor detection area, and the row nail will shield the light of transmitting end to receiving end, and makes the light signal received by receiving end change, and the change of this light signal will be converted into electric signal, and is transmitted to PLC controller 9 analysis processing, and the front fixed connection of support table 1 has fixed through plate 14, and the front fixed mounting of fixed through plate 14 has electric cylinder 15, and the telescopic end fixed mounting of electric cylinder 15 has limit baffle 16, and the upper surface fixed connection of support table 1 has support plate 10, and roll nail machine body 2 usually is composed of vibrating disc, welding mechanism, and vibrating disc is responsible for arranging and conveying scattered nails, and welding mechanism includes welding disc, welding power supply etc., and the main function is to weld scattered nails and copper-plated wire into row nail, and welding power supply provides the current and voltage required for welding, so that the nails and copper-plated wire are fused together at high temperature, through the setting of electric cylinder 15 and limit baffle 16, the function of limiting one end of winding roller 11 is played, and the phenomenon that the roll nail on the surface of winding roller 11 slips is avoided.
[0023] As a further scheme of the utility model: the outer surface fixed inlay of support plate 10 has first bearing 12, and the inner ring fixed connection of first bearing 12 has winding roller 11, and the upper of support table 1 is equipped with speed reducer motor 23, and the output end of speed reducer motor 23 is fixedly installed with the rear end of winding roller 11, and the inner wall fixed inlay of discharge guide base 4 has two second bearings 19, and the inner ring common fixed connection of two groups of second bearings 19 has two rotating rollers 18, and the side of two vertical boards 5 away from each other is fixedly connected with mounting plate 20, and the bottom surface of two mounting plates 20 is fixedly installed with the upper surface of support table 1, through the cooperation of speed reducer motor 23 and winding roller 11, the row nail can be wound, through the setting of second bearing 19, the rotating roller 18 can be supported, the row nail can be limited and blocked by rotating roller 18, through the setting of mounting plate 20, the vertical board 5 can be fixedly supported, and it is convenient to disassemble and replace.
[0024] As a further scheme of the utility model: the upper surface of the roll nail machine body 2 is fixedly connected with an injection hopper 21, a through hole 22 is arranged on the right side of the roll nail machine body 2, two fixed plates 13 are fixedly installed on the back of the support plate 10, the outer surfaces of the two fixed plates 13 are fixedly connected with the outer surface of the speed reducer motor 23, a PLC controller 9 is fixedly installed on the outer surface of the vertical plate 5, two groups of bases 17 are fixedly installed on the bottom surface of the vertical plate 5, through the arrangement of the injection hopper 21, the scattered nails can be injected conveniently, through the arrangement of the through hole 22, the copper-plated wire can be penetrated, through the arrangement of the fixed plate 13, the speed reducer motor 23 can be fixedly supported, and through the arrangement of the PLC controller 9, the device can be controlled conveniently.
[0025] The working principle of the utility model is as follows: first, the scattered nails are injected into the roll nail machine body 2 through the injection hopper 21, can be arranged and welded, then the outputted arranged nails are limitedly conveyed through the discharge guide base 4, the photoelectric sensor 8 in the detection cover 7 can detect the passing arranged nails, and the detected signal is transmitted to the PLC controller 9, the PLC controller 9 processes and counts the signal, then the arranged nails are wound on the surface of the winding roller 11, the winding roller 11 is driven to rotate through the rotation of the speed reducer motor 23, and the arranged nails are wound, so that the arranged nails are wound to a proper number.
[0026] The above is only a preferred specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.
[0027] In addition, it should be understood that, although the present specification is described according to the embodiments, not every embodiment contains only one independent technical scheme, and the description mode of the specification is only for the sake of clarity, and the skilled person in the art should consider the specification as a whole, and the technical scheme in each embodiment can be combined to form other embodiments that can be understood by the skilled person. The above is only a preferred specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model. The above is only a preferred specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model. The above is only a preferred specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model. The above is only a preferred specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model. The above is only a preferred specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model. The above is only a preferred specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model. The above is only a preferred specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.
Claims
1. A roll stapler apparatus with automatic counting function, comprising a support table (1), characterized in that, The upper surface of the support table (1) is fixedly connected with two groups of side plates (3), and the side surfaces of the two side plates (3) close to each other are fixedly connected with a discharging guide base (4).
2. The roll sealer apparatus with automatic counting function according to claim 1, wherein, The outer surface of the support plate (10) is fixedly embedded with a first bearing (12), and the inner ring of the first bearing (12) is fixedly connected with a winding roller (11).
3. The roll sealer apparatus with automatic counting function according to claim 1, wherein, The inner wall of the discharging guide base (4) is fixedly embedded with two second bearings (19), and the inner rings of the two groups of second bearings (19) are fixedly connected with two rotating rollers (18).
4. The roll sealer apparatus with automatic counting function according to claim 1, wherein, The side surfaces of the two vertical plates (5) away from each other are fixedly connected with mounting plates (20), and the bottom surfaces of the two mounting plates (20) are fixedly connected with the upper surface of the support table (1).
5. The roll sealer apparatus with automatic counting function according to claim 1, wherein, The upper surface of the winding nail machine body (2) is fixedly connected with a feeding hopper (21), and the right side surface of the winding nail machine body (2) is provided with a through hole (22).
6. The roll sealer apparatus with automatic counting function according to claim 1, wherein, The back surface of the support plate (10) is fixedly connected with two fixed plates (13), and the side surfaces of the two fixed plates (13) close to each other are fixedly connected with the outer surface of the speed reducer (23).
7. The roll sealer apparatus with automatic counting function according to claim 1, wherein, The outer surface of the vertical plate (5) is fixedly connected with a PLC controller (9), and the bottom surface of the vertical plate (5) is fixedly connected with two groups of bases (17). The outer surface of the vertical plate (5) is fixedly connected with a PLC controller (9), and the bottom surface of the vertical plate (5) is fixedly connected with two groups of bases (17).