Novel threaded plug mounting device

By designing an automated thread plug installation device, the problems of low installation efficiency and cumbersome operation in the existing technology have been solved, realizing the automated installation and tightening of thread plugs and adapting to the needs of different types of thread plugs.

CN223903349UActive Publication Date: 2026-02-13XILINGUOLE JIXIANG HUAYA WIND POWER CO LTD
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Patent Information

Application Number
CN202520053092.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2026-02-13
Estimated Expiration
2035-01-09

AI Technical Summary

Technical Problem

The existing threaded plug installation process is inefficient and cumbersome, requiring manual handling and tightening of each plug, and necessitating the preparation of various tools.

Method used

A threaded plug installation device was designed, comprising a housing, a hopper, a pusher box, a tightening box, a lifter, and a dropper. The device enables the automatic storage, clamping, rotation, and installation of threaded plugs through automated equipment, and is adaptable to different types of threaded plugs.

Benefits of technology

It enables automated installation and tightening of threaded plugs, improving efficiency, simplifying the operation process, and adapting to the needs of various types of threaded plugs.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a novel thread plug installation device which comprises a shell, a stock bin, a material pushing box, a screwing box, a lifter and a blanking device, a thread plug stored in the stock bin in the shell automatically falls into the screwing box through the blanking device, then the screwing box is pushed out through the lifter after the screwing box clamps the thread plug, meanwhile, a rotating wheel in the screwing box rotates, and the material pushing box is pushed out through the lifter. And the threaded plug is automatically installed in the threaded hole and automatically screwed, the device can adapt to threaded plugs of various models, different requirements are met, use is convenient, and the threaded plug can be conveniently and rapidly screwed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to thread plug installation technical field, concretely to a novel thread plug installation device. BACKGROUND

[0002] Some workpieces need to be treated on the surface and other processes after machining, but the process requires that dust and debris cannot enter the thread hole for installing parts, preventing the thread hole structure size from changing, so the thread plug is needed to plug the thread hole, one end of the thread plug is threaded, and the other end is a handle;

[0003] But the types of thread plugs are various, and the sizes are different, so it is necessary for workers to take thread plugs one by one and place them on the thread hole, and then take the corresponding size tool to tighten the thread plug, which is low in efficiency and complicated in operation, and a complete set of thread plug tools is needed. UTILITY MODEL CONTENTS

[0004] (I) Technical problem solved

[0005] In view of the deficiencies of the prior art, the utility model provides a novel thread plug installation device, which solves the problems mentioned above.

[0006] (II) Technical scheme

[0007] To achieve the above purpose, the utility model realizes the following technical scheme: a novel thread plug installation device, including shell, stock bin, pusher box, tightening box, lifter and blanker, the front side in the shell is equipped with stock bin, the middle part of stock bin is inclined to be low on the left and high on the right, the bottom of stock bin is connected with the top of pusher box, the inner middle part of pusher box is equipped with tightening box, and the tightening box is slidably connected with pusher box, the top of tightening box is equipped with lifter, the movable end of lifter is fixedly connected with tightening box, the blanker is installed on the back side in the shell, and the drive motor of blanker is installed on the right middle part of shell.

[0008] Preferably, the tightening box comprises a tightening box shell, a rotating wheel, a straight rod, a synchronous wheel set, a drive motor, a limiting box, a sliding block and a blanking hole, the bottom middle part in the tightening box shell is equipped with a rotating wheel, the top of the rotating wheel is equipped with a straight rod, the straight rod is equipped with six straight rods, the outer end of the straight rod is equipped with a connecting shaft and is rotationally connected with the rotating wheel, the top of the straight rod is fixedly connected with one end of the synchronous wheel set, the synchronous wheel set is transmissionally connected with the output shaft of the drive motor, the drive motor is installed on the right side of the synchronous wheel set, the left side of the rotating wheel is equipped with a limiting box, the sliding block is installed on the middle part of the left and right sides of the tightening box shell, and the tightening box shell is slidably connected with the pusher box through the sliding block, and the blanking hole is opened in the middle part of the rotating wheel.

[0009] The synchronous wheel set is two belt pulleys, one of which is installed on the output shaft of the motor, and the other is installed on the top of the rotating wheel.

[0010] Preferably, the pushing box comprises a pushing box shell, a through hole, a limiting block one, a sliding slot, a box door and an electric push rod one, the bottom of the pushing box shell is provided with a through hole in the middle, the inner side walls of the left and right sides of the pushing box shell are provided with limiting blocks one, the limiting block one is internally provided with a sliding slot, the box door is installed on the bottom of the pushing box shell, and the electric push rod one is installed on the bottom of the right side wall of the pushing box shell.

[0011] Preferably, the rotating wheel comprises a gear, an inclined slot, a movable block and a limiting block two, the top of the gear is provided with an inclined slot, the inclined slot has six, is arrayed with the center of the gear, the inner middle part of the gear is provided with a movable block, the movable block is arrayed with the center of the gear, the outer side top of the movable block is provided with a limiting block two, the limiting block two is rotationally connected with the outer end of the straight rod through the inclined slot, is used for limiting the sliding track of the movable block, and the side edges of two adjacent movable blocks are abutted.

[0012] Preferably, the limiting box comprises a limiting box shell, a center shaft, an electric push rod two, a rotating shaft one, a connecting rod and a limiting rod, the inner middle part of the limiting box shell is provided with a center shaft, the right side of the center shaft is provided with an electric push rod two, the front part of the electric push rod two is rotationally connected with the limiting box shell through a rotating shaft one, the movable end of the electric push rod two is rotationally connected with one end of a connecting rod through a connecting shaft, the other end of the connecting rod is fixedly connected with the center shaft, and the limiting rod is provided with two, the two limiting rods are installed on the left side of the center shaft and are arranged at 90°, the middle part of the limiting rod is provided with a spring, and the limiting rod is used for limiting the rotating direction of the rotating wheel.

[0013] Preferably, the pushing box and the tightening box are vertically arranged.

[0014] Preferably, the lifter is provided with two, and is installed on the left and right sides of the top of the tightening box.

[0015] (Three) beneficial effects

[0016] The novel threaded plug mounting device has the following beneficial effects: the threaded plug stored in the bin in the shell is automatically dropped into the tightening box through the material dropping device, then the threaded plug is clamped in the tightening box and pushed out of the tightening box through the lifter, meanwhile, the rotating wheel in the tightening box rotates, the threaded plug is automatically mounted into the threaded hole and automatically tightened, manual picking of the threaded plug and then tightening of the threaded plug by a tool are not needed, the threaded plug of various models can be adapted, different requirements can be met, and the threaded plug can be conveniently and quickly tightened. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the plane structure schematic diagram of the utility model;

[0018] Figure 2 It is the right view structure schematic diagram of the utility model;

[0019] Figure 3 It is the structure schematic diagram of the pushing box in the utility model;

[0020] Figure 4 It is the structure schematic diagram of the screwing box in the utility model;

[0021] Figure 5 It is the structure schematic diagram of the screwing box in the utility model;

[0022] Figure 6 It is the structure schematic diagram of the screwing box in the utility model.

[0023] In the drawing: shell-1, stock bin-2, pushing box-3, screwing box-4, lifter-5, blanker-6, pushing box shell-31, through hole-32, limit block one-33, sliding slot-34, box door-35, push rod one-36, screwing box shell-41, rotating wheel-42, straight rod-43, synchronous wheel group-44, driving motor-45, limit box-46, sliding block-47, blanking hole-48, gear-421, inclined slot-422, movable block-423, limit block two-424, limit box shell-461, center shaft-462, push rod two-463, rotating shaft one-464, connecting rod-465, limit rod-467. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work belong to the protection scope of the utility model.

[0025] Please refer to Figures 1-2The utility model provides a novel threaded plug installation device technical scheme: a novel threaded plug installation device, including shell 1, bunker 2, push material box 3, screw box 4, lifter 5 and blanker 6, the front side in shell 1 is equipped with bunker 2, the middle part of bunker 2 is left low right high and is arranged obliquely, the bottom of bunker 2 is connected with the top of push material box 3, the inner middle part of push material box 3 is equipped with screw box 4, screw box 4 and push material box 3 slidingly connect, the top of screw box 4 is equipped with lifter 5, and the movable end of lifter 5 is fixedly connected with screw box 4, and blanker 6 is installed at the rear side in shell 1, and the drive motor of blanker is installed at the right middle part of shell 1,

[0026] The outer side of blanker 6 is evenly provided with a material blocking rod, the blanker 6 is driven by a motor, the rotation of the blanker 6 is controlled by the motor, the material blocking rod is rotated to control the falling of the threaded plug, and the motor for driving the blanker 6 to rotate is a servo motor, the rotation angle of the blanker 6 can be accurately controlled, and then the falling of the threaded plug can be accurately controlled.

[0027] Please refer to Figure 3 The utility model provides a novel threaded plug installation device technical scheme: a novel threaded plug installation device, including push material box 3 including push material box shell 31, through -hole 32, limit block one 33, sliding slot 34, box door 35 and electric push rod one 36, the bottom of push material box shell 31 is equipped with through -hole 32 in the middle, and the inner side wall of the left and right sides of push material box shell 31 is equipped with limit block one 33, and the sliding slot 34 is equipped in limit block one 33, and box door 35 is installed at the bottom of push material box shell 31, and electric push rod one 36 is installed at the right side wall bottom of push material box shell 31, and the right end of box door 35 is connected with the telescopic rod right end of electric push rod one 36 through connecting rod.

[0028] Please refer to Figures 4-5 The utility model provides a novel threaded plug installation device technical scheme: a novel threaded plug installation device, screw box 4 includes screw box shell 41, rotating wheel 42, straight rod 43, synchronous wheel group 44, drive motor 45, limit box 46, sliding block 47 and blanking hole 48, the bottom middle part in screw box shell 41 is equipped with rotating wheel 42, and the top of rotating wheel 42 is equipped with straight rod 43, and straight rod 43 is equipped with six, and the outer end of straight rod 43 is equipped with the rotation connection of connecting shaft and rotating wheel 42, and the top of straight rod 43 is fixedly connected with one end of synchronous wheel group 44, and the other end of synchronous wheel group 44 is transmission connection with the output shaft of drive motor 45, and drive motor 45 is installed at the right side of synchronous wheel group 44, and the left side of rotating wheel 42 is equipped with limit box 46, and sliding block 47 is installed at the middle part of the left and right sides of screw box shell 41, and screw box shell 41 is slidingly connected with push material box 3 through sliding block 47, and blanking hole 48 is set up in the middle part of rotating wheel 42.

[0029] Please refer to Figures 4-6The utility model provides a novel threaded plug installation device technical scheme: a novel threaded plug installation device, rotating wheel 42 includes gear 421, chute 422, movable block 423 and limit piece no. 424, the top of gear 421 is equipped with chute 422, chute 422 has six, with the array distribution of the center of gear 421, the inner middle part of gear 421 is equipped with movable block 423, movable block 423 with the array distribution of the center of gear 421, the outside top of movable block 423 is equipped with limit piece no. 424, limit piece no. 424 passes through chute 422 and the outer end rotation connection of straight rod 43, is used for limiting the sliding track of movable block 423,

[0030] Limiting box 46 includes limiting box shell 461, center shaft 462, electric push rod no. 463, rotating shaft no. 464, connecting rod 465 and limiting rod 466, the inner middle part of limiting box shell 461 is equipped with center shaft 462, the right side of center shaft 462 is equipped with electric push rod no. 463, the front of electric push rod no. 463 is rotationally connected with limiting box shell 461 through rotating shaft no. 464, the movable end of electric push rod no. 463 is rotationally connected with one end of connecting rod 465 through connecting shaft, the other end of connecting rod 465 is fixedly connected with center shaft 462, limiting rod 466 is equipped with two, two limiting rods 466 are installed on the left side of center shaft 462 and are arranged 90 °, the middle part of limiting rod 466 is equipped with spring, and limiting rod 466 is used for limiting the rotation direction of rotating wheel 42.

[0031] In use, the threaded plug is put into the bunker 2 at the top of the shell 1 with the thread to the left and the handle to the right, the motor of the material dropper 6 drives the material dropper to rotate, the material blocking rod outside the material dropper extends into the gap between adjacent threaded plugs in the bunker, and the falling of the threaded plug is controlled, when the threaded plug falls to the middle of the bunker, the threaded plug is turned to have the thread downward and the handle upward, then the threaded end of the threaded plug passes through the screwing box 4 and falls to the top of the box door 35 at the bottom of the material pushing box 3, the handle end of the threaded plug is located in the material dropping hole 48, the electric push rod two 463 in the limiting box shell 461 extends, thereby driving one end of the connecting rod 465 to rotate counterclockwise, the connecting rod 465 drives the central shaft 462 to rotate counterclockwise, thereby driving the limiting rod 467 to rotate counterclockwise, until the limiting rod 467 at the front side in the limiting box shell 461 is attached to the outside of the gear 421, the gear 421 cannot rotate clockwise, then the driving motor 45 is started, thereby driving the synchronous wheel set 44 to rotate clockwise, thereby driving the straight rod 43 at the bottom of the synchronous wheel set 44 to rotate clockwise, the straight rod 43 drives the limiting block two 424 to slide in the inclined groove 422 towards the center of the gear 421, until the movable block 423 clamps the handle end of the threaded plug in the middle, the electric push rod two 463 in the limiting box shell 461 is retracted, thereby driving one end of the connecting rod 465 to rotate clockwise, the connecting rod 465 drives the central shaft 462 to rotate clockwise, thereby driving the limiting rod 467 to rotate clockwise, until the limiting rod 467 at the rear side in the limiting box 46 is attached to the outside of the gear 421, the electric push rod one 36 is pushed out, thereby driving the box door 35 to move rightwards, so that the threaded plug can pass through the through hole 32 and extend out of the bottom of the material pushing box 3, then the movable end of the lifter 5 extends out, thereby driving the screwing box 4 to move downwards, the sliding blocks 47 on the left and right sides of the screwing box shell 41 slide downwards along the sliding grooves 34, the driving motor 45 continues to rotate, thereby driving the gear 421 to rotate clockwise, so that the threaded plug is installed into the threaded hole on the workpiece.

[0032] After the threaded plug is screwed into the threaded hole, the electric push rod two 463 in the limiting box shell 461 is retracted, thereby driving the limiting rod 467 to rotate clockwise, until the limiting rod 467 at the rear side in the limiting box 46 is attached to the outside of the gear 421, the gear 421 cannot rotate counterclockwise, then the driving motor 45 drives the synchronous wheel set 44 to rotate counterclockwise, thereby driving the movable block 423 in the gear 421 to rotate counterclockwise along the inclined groove 422, so that the threaded plug is loosened, and the automatic installation of the threaded plug is completed.

[0033] The control mode of the utility model is controlled by manually starting and closing the switch, and the wiring diagram of the power element and the provision of the power supply belong to the common knowledge in the art, and the utility model is mainly used for protecting the mechanical device, so the control mode and the wiring arrangement of the utility model will not be explained in detail.

[0034] The control mode of the utility model is automatic control through the controller, the control circuit of the controller can be realized through simple programming of the person skilled in the art, the provision of the power supply also belongs to the public knowledge in the art, and the utility model is mainly used for protecting the mechanical device, so the utility model will not explain the control mode and the circuit connection in detail.

[0035] Although the embodiments of the utility model have been shown and described, it can be understood by those of ordinary skill in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A new threaded plug installation device characterized by: It include shell (1), bunker (2), push material box (3), screw box (4), lifter (5) and blanker (6), the front side in the shell (1) is equipped with bunker (2), the middle part of the bunker (2) is left low right high and is arranged obliquely, the bottom of bunker (2) is connected with the top of push material box (3), the inner middle part of push material box (3) is equipped with screw box (4), screw box (4) is connected with push material box (3) slidingly, the top of screw box (4) is equipped with lifter (5), the movable end of lifter (5) is fixedly connected with screw box (4), blanker (6) is installed on the back side in the shell (1), and the drive motor of blanker is installed on the right middle part of shell (1); The screw box (4) includes screw box shell (41), rotating wheel (42), straight rod (43), synchronous wheel group (44), drive motor (45), limiting box (46), sliding block (47) and blanking hole (48), the bottom middle part in the screw box shell (41) is equipped with rotating wheel (42), the top of rotating wheel (42) is equipped with straight rod (43), the straight rod (43) is equipped with six, and the outer end of straight rod (43) is rotatably connected with rotating wheel (42), the top of straight rod (43) is fixedly connected with one end of synchronous wheel group (44), the other end of synchronous wheel group (44) is drivingly connected with the output shaft of drive motor (45), the drive motor (45) is installed on the right side of synchronous wheel group (44), the left side of rotating wheel (42) is equipped with limiting box (46), the sliding block (47) is installed on the middle part of the left and right sides of screw box shell (41), the screw box shell (41) is connected with push material box (3) slidingly through sliding block (47), the blanking hole (48) is formed in the middle part of rotating wheel (42).

2. A new threaded plug installation device according to claim 1, characterized in that: The push material box (3) includes push material box shell (31), through hole (32), limiting block one (33), sliding groove (34), box door (35) and electric push rod one (36), the bottom of push material box shell (31) is centrally provided with through hole (32), the inner side wall of the left and right sides of push material box shell (31) is equipped with limiting block one (33), the limiting block one (33) is equipped with sliding groove (34), the box door (35) is installed on the bottom of push material box shell (31), the electric push rod one (36) is installed on the bottom of the right side wall of push material box shell (31), the right end of box door (35) is connected with the telescopic rod of the right end of electric push rod one (36) through connecting rod.

3. A new threaded plug installation device according to claim 1 characterized in that: The rotating wheel (42) comprises a gear (421), an inclined groove (422), a movable block (423) and a limiting block two (424), the top of the gear (421) is provided with the inclined groove (422), the inclined groove (422) is six, is arranged in the center of the gear (421) in an array, the inner middle part of the gear (421) is provided with the movable block (423), the movable block (423) is arranged in the center of the gear (421) in an array, the outer side top of the movable block (423) is provided with the limiting block two (424), the limiting block two (424) is rotatably connected with the outer end of the straight rod (43) through the inclined groove (422), and is used for limiting the sliding track of the movable block (423).

4. A new threaded plug installation device according to claim 1 characterized by: The limiting box (46) comprises a limiting box shell (461), a central shaft (462), an electric push rod two (463), a rotating shaft one (464), a connecting rod (465) and a limiting rod (466), the inner middle part of the limiting box shell (461) is provided with the central shaft (462), the right side of the central shaft (462) is provided with the electric push rod two (463), the front part of the electric push rod two (463) is rotatably connected with the limiting box shell (461) through the rotating shaft one (464), the movable end of the electric push rod two (463) is rotatably connected with one end of the connecting rod (465) through a connecting shaft, the other end of the connecting rod (465) is fixedly connected with the central shaft (462), the limiting rod (466) is provided with two, two limiting rods (466) are installed on the left side of the central shaft (462) and are arranged at 90°, the middle part of the limiting rod (466) is provided with a spring, and the limiting rod (466) is used for limiting the rotating direction of the rotating wheel (42).

5. A new threaded plug installation device according to claim 1 characterized in that: The pushing box (3) and the screwing box (4) are vertically arranged.

6. A new threaded plug installation device according to claim 1 characterized by: The lifter (5) is provided with two, and is installed on the left and right sides of the top of the screwing box (4) respectively.