Online automatic grinding device for aluminum profile

Abstract

The utility model discloses an on-line automatic polishing device for aluminum profiles, and particularly relates to the field of aluminum profile deep processing, which comprises a mounting bottom plate, one end of the mounting bottom plate is connected with a moving seat, the other end of the mounting bottom plate is slidably connected with the moving seat, the moving seat is slidably connected with a speed regulating motor, and the moving seat is slidably connected with a driving motor. One end of the speed regulating motor and one end of the driving motor are rotationally connected with a first steel wire brush and a second steel wire brush through connecting frames correspondingly, the outer sides of output shafts of the speed regulating motor and the driving motor are sleeved with umbrella-shaped gears, the connecting frames are connected with bevel gears, and one end of a rotating shaft of each bevel gear is connected with a rotating driving belt wheel. One end of a rotating shaft in the center of the first steel wire brush and one end of a rotating shaft in the center of the second steel wire brush are connected with a rotating driven belt wheel, a synchronous belt is arranged between the rotating driven belt wheel and a rotating driving belt wheel, the two steel wire brushes rotate in the X-axis direction and the Y-axis direction, then the aluminum profile is polished in all directions, and meanwhile the two ends of the clamped and fixed aluminum profile can be polished at the same time; the working efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to aluminium alloy deep processing field more specifically, the utility model relates to a kind of for aluminium alloy online automatic polishing device. BACKGROUND

[0002] Industrial aluminium alloy is a kind of alloy material with aluminium as main component, aluminium bar is obtained by hot melting, extrusion different section shape aluminium material, but the proportion of added alloy is different, and the mechanical properties and application field of the industrial aluminium alloy produced are different. The field of application is generally, industrial aluminium alloy refers to all aluminium alloy except building doors and windows, curtain wall, indoor and outdoor decoration and building structure aluminium alloy, after industrial aluminium alloy cutting, the two cutting surfaces of industrial aluminium alloy need to be polished manually.

[0003] But the artificial polishing mode is generally used in the market at present, and only the cutting surface of one end of industrial aluminium alloy can be polished after clamping each time, and then the polishing mode limits the production efficiency of user to a certain extent, and it is difficult to achieve consistency of polishing effect, so as to improve the polishing efficiency.

[0004] Therefore, the above problems are solved by providing a kind of for aluminium alloy online automatic polishing device. UTILITY MODEL CONTENT

[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a kind of for aluminium alloy online automatic polishing device to solve the problems raised in the above background art.

[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of for aluminium alloy online automatic polishing device, including installation base plate, the upper surface of one end of the installation base plate is fixedly connected with moving seat, the upper surface of the other end of the installation base plate is slidably provided with moving seat, the upper surface of the installation base plate and below moving seat are provided with the moving assembly that moves seat is moved and is adjusted, one the moving seat is slidably connected with one speed regulating motor, another the moving seat is slidably connected with driving motor, the one end of speed regulating motor, driving motor is fixedly connected with connecting frame, the first steel wire brush is rotatably connected on one the connecting frame, another the second steel wire brush is rotatably connected on the connecting frame, the output shaft outside of speed regulating motor, driving motor is fixedly provided with umbrella gear, the connecting frame is rotatably connected with bevel gear of the meshing connection of umbrella gear, the center position of bevel gear is provided with shaft, the shaft is rotatably connected with the driving pulley of rotation after being fixedly connected with the connecting frame, the rotating shaft of the center position of first steel wire brush, second steel wire brush is connected with the driven pulley of rotation one end, the driven pulley of rotation and driving pulley are driven connected through synchronous belt between.

[0007] Preferably, the moving assembly comprises a hand wheel and a threaded rod, the upper surface of the mounting base is rotationally connected with a threaded rod in position, a moving block is threadedly connected to the outer side of the threaded rod, the top end of the moving block is fixedly connected with the bottom wall of the moving seat, and a hand wheel is fixedly connected to one end of the threaded rod for rotationally adjusting the threaded rod.

[0008] Preferably, one of the moving seats is provided with a second telescopic cylinder, and the other moving seat is provided with a first telescopic cylinder, the bottom of the speed regulating motor and the drive motor is slidably connected to the moving seat through a mounting plate, the output end of the first telescopic cylinder and the second telescopic cylinder is fixedly connected with the mounting plate at the bottom of the speed regulating motor and the drive motor, and two first sliding blocks are symmetrically fixedly arranged at the bottom of the two mounting plates.

[0009] Preferably, a connecting seat is fixedly arranged on the upper surface of the mounting base and located at the side of the first steel wire brush, a first tool block is fixedly arranged on the connecting seat, a first material pressing cylinder is arranged on the connecting seat and located at one side of the first tool block, a chuck is connected to the output end of the first material pressing cylinder, first limiting rollers are rotatably arranged on the connecting seat and located at both sides of the first tool block, and a sensor is arranged on the connecting seat and located at one side of the first material pressing cylinder.

[0010] Preferably, a connecting seat is fixedly connected to the moving seat and located at one side of the second steel wire brush, a second tool block is fixedly arranged on the connecting seat, a second material pressing cylinder is arranged on the connecting seat and located at one side of the second tool block, a chuck is connected to the output end of the second material pressing cylinder, and second limiting rollers are rotatably connected to the connecting seat and located at both sides of the second tool block.

[0011] Preferably, a dust cover is fixedly connected to the two moving seats by bolts to shield the splashed debris during polishing.

[0012] The technical effects and advantages of the present application are as follows:

[0013] 1. Compared with the prior art, the speed regulating motor drives the umbrella-shaped gear to rotate, the umbrella-shaped gear drives the rotating driving pulley, the rotating driving pulley drives the rotating driven pulley through the synchronous belt, and the rotating driven pulley drives the first steel wire brush to rotate, so that the first steel wire brush can rotate along the X-axis and the Y-axis, thereby realizing one-time all-around polishing of the aluminum profile, replacing manual polishing, improving polishing production efficiency, and improving polishing effect consistency.

[0014] 2、Through the cooperation of the first steel wire brush and the second steel wire brush, the aluminum profile can be polished at both ends simultaneously under the condition of one-time fixed clamping, and the polishing efficiency of the device on the aluminum profile is further improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a side view of the utility model.

[0016] Figure 2 It is a left side fixed assembly internal three-dimensional structure schematic view of the utility model.

[0017] Figure 3 It is a right side moving assembly internal three-dimensional structure schematic view of the utility model.

[0018] Figure 4 It is a partial three-dimensional structure schematic view of the utility model.

[0019] The figure mark is: 1, installation bottom plate;2, first material pressing cylinder;3, sensor;4, first tool block;5, chuck;6, first limit roller;7, first steel wire brush;8, rotary driven pulley;9, synchronous belt;10, rotary driving pulley;11, umbrella gear;12, speed regulating motor;13, first telescopic cylinder;14, first slide rail;15, first sliding block;16, second material pressing cylinder;17, second tool block;18, second limit roller;19, second steel wire brush;20, driving motor;21, second telescopic cylinder;22, hand wheel;23, second slide rail;24, second sliding block;25, dust cover;26, helical gear;27, threaded rod;28, moving seat;29, connecting seat. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0021] Embodiment 1

[0022] As shown in the accompanying drawings Figures 1 to 4The utility model discloses a kind of online automatic polishing devices for aluminum profile, including installation base plate 1, mobile seat 28 is fixedly connected on the upper surface of one end of installation base plate 1, and mobile seat 28 is slidably arranged on the upper surface of the other end of installation base plate 1, then mobile assembly for moving seat 28 is arranged on the upper surface of installation base plate 1 and below slidably mobile seat 28, fixedly arranged mobile seat 28 is slidably connected with a speed-regulating motor 12, another slidably mobile seat 28 is slidably connected with drive motor 20, then connecting frame is fixedly connected on one end of speed-regulating motor 12 and drive motor 20, first steel wire brush 7 is rotatably connected on one connecting frame, and first steel wire brush 7 is arranged on fixed mobile seat 28, and second steel wire brush 19 is rotatably connected on another connecting frame, and second steel wire brush 19 is arranged on slidably mobile seat 28, then umbrella gear 11 is fixedly sleeved on the outer side of the output shaft of speed-regulating motor 12 and drive motor 20, simultaneously bevel gear 26, which is meshingly connected with umbrella gear 11, is rotatably connected on connecting frame, then rotating shaft is arranged at the center position of bevel gear 26, rotating shaft is rotatably connected with rotating driving pulley 10 after rotating through connecting frame, simultaneously rotating driven pulley 8 is fixedly connected on the one end of rotating shaft at the center position of first steel wire brush 7 and second steel wire brush 19, and rotating driven pulley 8 is drivingly connected with rotating driving pulley 10 through synchronous belt 9, then dust cover 25 is fixedly connected on two mobile seats 28 through bolt, and dust cover 25 can shield the debris splashed during polishing.

[0023] The online automatic polishing device can place the material cut to size from the previous work station on the first tool block 4 and the second tool block 17 by a mechanical hand. The first limiting roller 6 and the second limiting roller 18 can effectively prevent displacement error of the material placed on the first tool block 4 and the second tool block 17. The sensor 3 detects whether the material is in place. The first material pressing cylinder 2 and the second material pressing cylinder 16 drive the chuck 5 to move downward, thereby fixing the material. The first telescopic cylinder 13 and the second telescopic cylinder 21 drive the first steel wire brush 7 and the second steel wire brush 19 to extend forward, so that the first steel wire brush 7 and the second steel wire brush 19 respectively contact the two ends of the material. Then, the first steel wire brush 7 and the second steel wire brush 19 are driven by the speed regulating motor 12 and the driving motor 20 to rotate and adjust the Y-axis. At the same time, the speed regulating motor 12 and the driving motor 20 drive the two umbrella-shaped gears 11 to rotate. The rotating umbrella-shaped gears 11 engage with the bevel gears 26, and then the synchronous belt 9 conducts the rotation driven pulleys 8, so that the two rotation driven pulleys 8 respectively drive the first steel wire brush 7 and the second steel wire brush 19 to rotate and adjust the X-axis. Through the X-axis and Y-axis rotation of the first steel wire brush 7 and the second steel wire brush 19, the two ends of the material are polished in all directions. After polishing, the first telescopic cylinder 13 and the second telescopic cylinder 21 retract the first steel wire brush 7 and the second steel wire brush 19 to the original position, the first material pressing cylinder 2 and the second material pressing cylinder 16 are loosened, and the polished aluminum profile is taken down, thereby completing the work flow. The first tool block 4, the second tool block 17, the chuck 5, the first limiting roller 6 and the second limiting roller 18 of the device are made of PU or PUM material, so that the material will not be damaged during feeding, discharging and processing.

[0024] Example 2

[0025] Based on the embodiment 1, the scheme in the embodiment 1 is further refined and introduced in detail in combination with the following specific working mode, as shown in Figures 1 to 4 The details are described below:

[0026] As a preferred implementation manner, the moving assembly comprises a hand wheel 22 and a threaded rod 27, the threaded rod 27 is rotationally connected to the upper surface of the mounting base 1, then a moving block is threadedly sleeved outside the threaded rod 27, and the moving block is fixedly connected to the bottom wall of the moving seat 28 at the top end, then the hand wheel 22 is fixedly connected to one end of the threaded rod 27 for rotationally adjusting the threaded rod 27, meanwhile, two second sliding rails 23 are symmetrically fixedly arranged on the bottom wall of the mounting base 1, and the bottom wall of the moving seat 28 is symmetrically provided with two second sliding blocks 24 which are limitingly and slidingly connected with the two second sliding rails 23 respectively; further, when the second material pressing air cylinder 16 is adjusted to move, the threaded rod 27 can be directly adjusted to rotate through the hand wheel 22, then the moving block fixedly connected to the bottom wall of the moving seat 28 is driven to move through the rotating threaded rod 27, so that the moving seat 28 and the second steel wire brush 19 arranged on the moving seat 28 move, the second steel wire brush 19 moves towards the first steel wire brush 7, and then the distance between the first steel wire brush 7 and the second steel wire brush 19 is adjusted according to the length of the aluminum profile.

[0027] As a preferred implementation manner, the moving assembly comprises a hand wheel 22 and a threaded rod 27, the threaded rod 27 is rotationally connected to the upper surface of the mounting base 1, then a moving block is threadedly sleeved outside the threaded rod 27, and the moving block is fixedly connected to the bottom wall of the moving seat 28 at the top end, then the hand wheel 22 is fixedly connected to one end of the threaded rod 27 for rotationally adjusting the threaded rod 27, meanwhile, two second sliding rails 23 are symmetrically fixedly arranged on the bottom wall of the mounting base 1, and the bottom wall of the moving seat 28 is symmetrically provided with two second sliding blocks 24 which are limitingly and slidingly connected with the two second sliding rails 23 respectively; further, when the second material pressing air cylinder 16 is adjusted to move, the threaded rod 27 can be directly adjusted to rotate through the hand wheel 22, then the moving block fixedly connected to the bottom wall of the moving seat 28 is driven to move through the rotating threaded rod 27, so that the moving seat 28 and the second steel wire brush 19 arranged on the moving seat 28 move, the second steel wire brush 19 moves towards the first steel wire brush 7, and then the distance between the first steel wire brush 7 and the second steel wire brush 19 is adjusted according to the length of the aluminum profile.

[0028] As a preferred implementation manner, the moving assembly comprises a hand wheel 22 and a threaded rod 27, the threaded rod 27 is rotationally connected to the upper surface of the mounting base 1, then a moving block is threadedly sleeved outside the threaded rod 27, and the moving block is fixedly connected to the bottom wall of the moving seat 28 at the top end, then the hand wheel 22 is fixedly connected to one end of the threaded rod 27 for rotationally adjusting the threaded rod 27, meanwhile, two second sliding rails 23 are symmetrically fixedly arranged on the bottom wall of the mounting base 1, and the bottom wall of the moving seat 28 is symmetrically provided with two second sliding blocks 24 which are limitingly and slidingly connected with the two second sliding rails 23 respectively; further, when the second material pressing air cylinder 16 is adjusted to move, the threaded rod 27 can be directly adjusted to rotate through the hand wheel 22, then the moving block fixedly connected to the bottom wall of the moving seat 28 is driven to move through the rotating threaded rod 27, so that the moving seat 28 and the second steel wire brush 19 arranged on the moving seat 28 move, the second steel wire brush 19 moves towards the first steel wire brush 7, and then the distance between the first steel wire brush 7 and the second steel wire brush 19 is adjusted according to the length of the aluminum profile.

[0029] As a preferred embodiment, the connecting seat 29 is fixedly connected to the moving seat 28 on the side of the second steel wire brush 19, the second tool block 17 is fixedly arranged on the connecting seat 29, the second pressing air cylinder 16 is arranged on the connecting seat 29 on the side of the second tool block 17, the chuck 5 is connected to the output end of the second pressing air cylinder 16, and the second limiting roller 18 is rotatably connected to the connecting seat 29 on the two sides of the second tool block 17; further, in use, one end of the aluminum profile is placed on the second tool block 17, then the chuck 5 is driven to move downward by the second pressing air cylinder 16, and then the other end of the aluminum profile placed on the second tool block 17 is clamped and fixed by the downward-moving chuck 5.

[0030] The working process of the utility model is as follows: firstly, the aluminum profile is fixed, during the fixing, the moving block fixedly connected to the bottom wall of the moving seat 28 is moved by adjusting the threaded rod 27 to rotate through the hand wheel 22, so that the moving seat 28 and the second steel wire brush 19 arranged on the moving seat 28 are moved, the second steel wire brush 19 is moved towards the first steel wire brush 7, then the distance between the first steel wire brush 7 and the second steel wire brush 19 is adjusted according to the length of the aluminum profile, then the two ends of the aluminum profile are respectively placed on the first tool block 4 and the second tool block 17, then the chuck 5 is driven to move downward by the first pressing air cylinder 2 and the second pressing air cylinder 16, then the aluminum profile is fixed, then the first steel wire brush 7 and the second steel wire brush 19 are driven to stretch out forward by the first telescopic air cylinder 13 and the second telescopic air cylinder 21, so that the first steel wire brush 7 and the second steel wire brush 19 respectively contact the two ends of the material, then the first steel wire brush 7 and the second steel wire brush 19 are driven to rotate in the Y-axis direction by the speed regulating motor 12 and the driving motor 20 respectively, at the same time, the two umbrella-shaped gears 11 are driven to rotate by the speed regulating motor 12 and the driving motor 20, the rotating umbrella-shaped gears 11 are engaged with the bevel gears 26, then the rotating driven pulleys 8 are conducted by the synchronous belt 9, so that the first steel wire brush 7 and the second steel wire brush 19 are driven to rotate in the X-axis direction by the two rotating driven pulleys 8 respectively, the material is polished in all directions by the X-axis and Y-axis rotation of the first steel wire brush 7 and the second steel wire brush 19, after the polishing, the first steel wire brush 7 and the second steel wire brush 19 are retracted to the original position by the first telescopic air cylinder 13 and the second telescopic air cylinder 21, the first pressing air cylinder 2 and the second pressing air cylinder 16 are loosened, and the polished aluminum profile is taken down, and the working principle of the aluminum profile online automatic polishing device is as above.

Claims

1. An on-line automatic polishing device for aluminum profiles, comprising a mounting base plate (1), characterized in that: The upper surface of one end of the mounting base (1) is fixedly connected with a moving seat (28), the upper surface of the other end of the mounting base (1) is slidably provided with a moving seat (28), the upper surface of the mounting base (1) and below the moving seat (28) is provided with a moving assembly for moving and adjusting the moving seat (28), one of the moving seat (28) is slidably connected with a speed regulating motor (12), the other moving seat (28) is slidably connected with a driving motor (20), one end of the speed regulating motor (12) and the driving motor (20) is fixedly connected with a connecting frame, the first steel wire brush (7) is rotatably connected to one of the connecting frame, the second steel wire brush (19) is rotatably connected to the other connecting frame, the umbrella-shaped gear (11) is fixedly sleeved on the outer side of the output shaft of the speed regulating motor (12) and the driving motor (20), the bevel gear (26) which is meshed with the umbrella-shaped gear (11) is rotatably connected to the connecting frame, the rotating shaft is provided at the center position of the bevel gear (26), the rotating shaft is rotatably connected to the rotating driving pulley (10) after penetrating through the connecting frame, the rotating shaft at one end of the first steel wire brush (7) and the second steel wire brush (19) is connected to the rotating driven pulley (8), the rotating driven pulley (8) and the rotating driving pulley (10) are drivingly connected through the synchronous belt (9).

2. The device for automatic polishing of aluminium profiles in-line according to claim 1, characterized in that: The moving assembly comprises a hand wheel (22) and a threaded rod (27), the threaded rod (27) is rotatably connected to the upper surface of the mounting base (1), the outer side of the threaded rod (27) is threadedly sleeved with a moving block, the top end of the moving block is fixedly connected with the bottom wall of the moving seat (28), one end of the threaded rod (27) is fixedly connected with the hand wheel (22) for rotating and adjusting the threaded rod (27), the bottom wall of the mounting base (1) is fixedly provided with two second sliding rails (23), the bottom wall of the moving seat (28) is symmetrically provided with two second sliding blocks (24) which are limitingly and slidably connected with the two second sliding rails (23) respectively.

3. The device for automatic polishing of aluminium profiles in-line according to claim 1, characterized in that: One of the moving seat (28) is provided with a second telescopic cylinder (21), the other moving seat (28) is provided with a first telescopic cylinder (13), the bottom of the speed regulating motor (12) and the driving motor (20) is slidably connected to the moving seat (28) through the mounting plate, the output end of the first telescopic cylinder (13) and the second telescopic cylinder (21) is fixedly connected with the mounting plate at the bottom of the speed regulating motor (12) and the driving motor (20), the bottom of the two mounting plates is symmetrically fixedly provided with two first sliding blocks (15), the upper surface of the two moving seats (28) is symmetrically fixedly provided with two first sliding rails (14), the two first sliding blocks (15) are limitingly and slidably connected to the two first sliding rails (14) respectively.

4. The device for automatic polishing of aluminum profiles in line according to claim 1, characterized in that: The first steel wire brush (7) is arranged on the upper surface of the mounting base (1), and a connecting seat (29) is fixedly arranged on one side of the first steel wire brush (7); a first tool block (4) is fixedly arranged on the connecting seat (29); a first material pressing air cylinder (2) is arranged on one side of the first tool block (4); a chuck (5) is connected to the output end of the first material pressing air cylinder (2); and first limiting rollers (6) are rotatably arranged on both sides of the first tool block (4).

5. The device for automatic polishing of aluminium profiles in-line according to claim 1, characterized in that: The second steel wire brush (19) is arranged on the moving seat (28), and a connecting seat (29) is fixedly connected to one side of the second steel wire brush (19); a second tool block (17) is fixedly arranged on the connecting seat (29); a second material pressing air cylinder (16) is arranged on one side of the second tool block (17); a chuck (5) is connected to the output end of the second material pressing air cylinder (16); and second limiting rollers (18) are rotatably connected to both sides of the second tool block (17).

6. The device for automatic polishing of aluminium profiles in-line according to claim 1, characterized in that: The two moving seats (28) are both fixedly connected with dust covers (25) through bolts, and the dust covers (25) shield the splashed debris during polishing.

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