Sealing tool for throwing and coating elastic iron backing plate
By designing a fully enclosed, flexible iron plate polishing fixture, the problem of passivated steel shot splashing and material waste caused by inadequate sealing was solved, resulting in cost savings and improved production efficiency.
Patent Information
- Application Number
- CN202520596439.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-04-01
AI Technical Summary
The existing enclosed fixtures of shot blasting machines for elastic iron pads used in high-speed turnouts have problems such as inadequate sealing, resulting in the splashing of passivated steel wire shot, material waste, harsh environment, serious wear and tear on the conveying mechanism, and short service life of the fixtures.
Design a sealed tooling consisting of a shot blasting box, door frame, protective door, automatic telescopic rod, rubber plate and rubber sheet, etc., to achieve all-round sealing, prevent passivated steel wire shot from splashing, and improve the tooling service life and production efficiency.
It effectively prevents passivated steel wire shot from splashing, saves production costs, improves the working environment, extends the service life of tooling, and improves the production efficiency of shot blasting.
Smart Images
Figure CN223903705U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of elastic iron backing plate closed toolings for throwing and coating. BACKGROUND
[0002] The elastic iron backing plate for high-speed turnout is a whole backing plate structure with soft wear-resistant rubber vulcanized on the iron backing plate, which is applied in the process of high-speed railway construction, especially on the line of high-speed passenger dedicated line, and plays a crucial role in ensuring the safety and comfort of high-speed train set. The production of the elastic iron backing plate for high-speed turnout needs a shot blasting process. The iron backing plate needs to be hoisted onto a wheel sliding type conveying mechanism during the shot blasting operation, and then enters the shot blasting machine for the shot blasting process. Subsequently, the shot blasting machine uses passivated steel wire shot to blast the iron backing plate to remove surface rust, increase surface roughness and enhance adhesion. Then it enters the next process. In order to enhance the effectiveness of the iron backing plate during the shot blasting process, ensure that the entire iron backing plate can be effectively cleaned in the shot blasting machine, and prevent the passivated steel wire shot from splashing out of the shot blasting machine to cause production cost waste and poor production environment, we need to reinforce the shot blasting machine sealing device so that the passivated steel wire shot can be fully utilized during the iron backing plate shot blasting operation, thereby saving production cost and improving production environment.
[0003] Currently, the closed tooling of the shot blasting machine for the elastic iron backing plate of the turnout has a brush type front and rear door and an open top. This shot blasting machine closed tooling has the following defects during operation: 1) due to the loose sealing of the closed tooling, the passivated steel wire shot splashes randomly during shot blasting, which easily causes material waste and a poor operating environment, and has a low service life; 2) if the passivated steel wire shot is not replenished in time, the shot blasting effect of the shot blasting machine will be poor, and the iron backing plate surface will not be cleaned properly; 3) since there is no sealing protection device at the top of the shot blasting machine during operation, the splashing of the passivated steel wire shot causes serious wear of the chain in the conveying mechanism; 4) the brush type closed tooling wears out quickly and severely, needs to be replaced frequently, and wastes a lot of time and labor cost.
[0004] The present application aims to provide a closed tooling for throwing and coating elastic iron backing plate to solve the above technical problems. CONTENT OF THE UTILITY MODEL
[0005] The technical problem to be solved by the utility model is to provide a closed tooling for throwing and coating elastic iron backing plate to prevent the passivated steel wire shot from splashing out, save production cost, improve the shot blasting operation environment, improve the production efficiency of the shot blasting process, and prolong the service life of the tooling.
[0006] To solve the above problems, the technical solution adopted by the utility model is as follows:
[0007] The utility model provides a kind of elastic iron backing plate closed tool for throwing coating, it includes shot blasting box, door frame is provided at the front and rear of the shot blasting box, the door frame is hinged with protective door, and automatic telescopic rod is arranged between protective door and shot blasting box;
[0008] First let go of the groove is opened in the top of the door frame directly below the conveying mechanism, the door frame top is provided with a square bracket, and the top of the bracket is hung with rubber on both sides of the conveying mechanism;
[0009] The mounting plate is vertically and fixedly arranged on the left and right side walls inside the door frame of the shot blasting box, the mounting plate is vertically arranged with the left and right side walls of the shot blasting box, and the second rubber plate is fixedly installed at the inner end of the mounting plate;
[0010] The support plate is horizontally and fixedly arranged on the upper part of the shot blasting box, and the second let go of the groove is arranged on the support plate directly below the conveying mechanism, the protective plate is arranged on one side of the second let go of the groove on the support plate, a plurality of third let go of the grooves are uniformly arranged on the inner side of the protective plate along the conveying direction of the conveying mechanism, the interval between adjacent third let go of the grooves is equal to the interval between adjacent hanging seats on the conveying mechanism, and the protective plate is connected with the adjusting rod fixedly arranged on the side wall of the shot blasting box.
[0011] As an embodiment of the utility model, the protective door is a double-leaf protective door, the outer sides of the two door panels are respectively hinged to the left and right sides of the door frame, and an automatic telescopic rod is hinged between each of the two door panels and the door frame.
[0012] As an embodiment of the utility model, the first rubber plate is fixedly arranged on the inner side of the door panel.
[0013] As an embodiment of the utility model, the outer end of one of the door panels extends outwardly with a bent sealing bar.
[0014] As an embodiment of the utility model, the second rubber plate is arranged parallel to the mounting plate, the second rubber plate is made of elastic material, and the opposite ends of the two second rubber plates are arranged in contact with or staggered with each other.
[0015] As an embodiment of the utility model, a plurality of horizontal cutting seams are arranged on the second rubber plate along the up-down direction, so that the second rubber plate is divided into multiple sections along the up-down direction.
[0016] As an embodiment of the utility model, the height of the protective plate corresponds to the upper part of the hanging seat, so that the chain on the hanging seat is located above the protective plate after the protective plate blocks the second let go of the groove.
[0017] As an embodiment of the utility model, the width of the third let go of the groove corresponds to the width of the upper part of the hanging seat, so that the upper part of the hanging seat can enter the third let go of the groove.
[0018] As an embodiment of the utility model, the inner end of the protective plate is upwardly curved to form a folded edge; a brush is arranged on the side wall of the third slot.
[0019] As an embodiment of the utility model, the automatic telescopic rod and the adjusting rod are both air cylinders or electric screw rods, and the adjusting rod is provided with two along the front-rear direction of the shot blasting box.
[0020] The beneficial effects of the above technical solution are as follows:
[0021] The elastic iron base plate sealing tool for throwing and coating provided by the utility model is provided with a door plate, a first rubber plate and a second rubber plate at the inlet and outlet of the shot blasting box, forms a rubber plate type front and rear door, replaces the traditional brush type front and rear door, can better seal the shot blasting machine in the shot blasting process, the durability of the rubber plate reduces the replacement frequency, saves labor and production cost, and prolongs the service life. The protective plate is arranged on the top of the shot blasting box for sealing, and the rubber is arranged above the protective door for sealing, so that the passivated steel wire shot cannot be splashed out, the shot blasting machine becomes a full-range dead-angle-free sealing, thereby realizing cost saving and improving the production efficiency of the shot blasting process. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 is a structural schematic diagram of the utility model.
[0023] Figure 2 is another angle structural schematic diagram of the utility model.
[0024] Figure 3 is still another angle structural schematic diagram of the utility model.
[0025] Figure 4 is Figures 1-3 is a structural schematic diagram of the shot blasting box.
[0026] Figure 5 is a structural schematic diagram of the mounting plate and the second rubber plate in the utility model.
[0027] Figure 6 is Figure 5 is a local enlarged schematic diagram of A in the utility model.
[0028] Figure 7 is a whole structural schematic diagram of the shot blasting box in the utility model.
[0029] Figure 8 is a structural schematic diagram of the conveying mechanism in the utility model.
[0030] Wherein: 1 shot box, 2 door frame, 201 first let go groove, 3 door plate, 4 automatic telescopic rod, 5 sealing baffle, 6 first rubber plate, 7 support, 8 rubber, 9 mounting plate, 10 second rubber plate, 1001 cutting seam, 11 support plate, 12 second let go groove, 13 guard plate, 14 folding edge, 15 third let go groove, 16 connecting block, 17 adjusting rod, 18 guide rail, 19 walking piece, 20 chain, 21 hanging seat. DETAILED DESCRIPTION
[0031] In order to make the purpose, technical scheme and advantages of the utility model more clear, the utility model will be described clearly and completely below in combination with specific embodiments.
[0032] As Figures 1-5 The utility model discloses a kind of elastic iron fender plate closed tool for throwing, it includes shot box 1, the shot box 1 front and rear ends are provided with door frame 2, hinged protection door is provided at door frame 2, and automatic telescopic rod 4 is provided between protection door and shot box 1;
[0033] The first let go groove 201 is opened in the top of the door frame 2 directly below the conveying mechanism, the door frame 2 top is provided with a square frame-shaped support 7, and the rubber 8 is hung on both sides of the conveying mechanism at the top of the support 7, the rubber 8 is in the shape of a curtain, and multiple rubbers 8 are hung on each side of the conveying mechanism, and the lower end of the rubber 8 is lowered to the lower end of the support 7 to achieve perfect sealing effect.
[0034] The mounting plate 9 is vertically and fixedly arranged on the left and right side walls inside the door frame 2 of the shot box 1, the mounting plate 9 is arranged perpendicularly to the left and right side walls of the shot box 1, and the second rubber plate 10 is fixedly arranged at the inner end of the mounting plate 9.
[0035] The support plate 11 is horizontally and fixedly arranged on the upper part of the shot box 1, and the second let go groove 12 is arranged on the support plate 11 directly below the conveying mechanism, the guard plate 13 is arranged on one side of the support plate 11 at the second let go groove 12, a plurality of third let go grooves 15 are evenly arranged on the inner side of the guard plate 13 along the conveying direction of the conveying mechanism, the spacing between adjacent third let go grooves 15 is equal to the spacing between adjacent hanging seats 21 on the conveying mechanism, the guard plate 13 is connected with the adjusting rod 17 fixedly arranged on the outer wall of the shot box 1, the connecting block 16 is fixedly arranged on the top of the guard plate 13, and the telescopic rod of the adjusting rod 17 is connected with the connecting block 16. Figures 1-4 Only the structure of the top and the inlet of the shot box 1 is shown, the structure of the outlet is the same as that of the inlet, and is not shown, Figure 7 The overall structure of the shot box 1 is shown. The shot blasting machine is arranged in the shot box 1.
[0036] This utility model provides a sealed fixture for shot blasting elastic iron pads. A second rubber plate 10, a door panel 3, and a first rubber plate 6 located inside the door panel 3 are installed at both the inlet and outlet door frames 2 of the shot blasting chamber, forming a rubber plate-type front and rear door, replacing the traditional brush-type front and rear door. The door panel 3 and the second rubber plate 10 provide double protection, better sealing the shot blasting machine during the shot blasting process. The durability of the rubber plates reduces replacement frequency, saving labor and production costs, and extending service life. A protective plate 13 is installed at the top of the shot blasting chamber for sealing, and a rubber sheet 8 is installed above the protective door for sealing, preventing passivated steel wire shot from splashing out. The shot blasting machine becomes a fully enclosed, dead-angle-free system, thereby achieving cost savings, improving the production efficiency of the shot blasting process, and ensuring that the iron pads meet the shot blasting cleaning standards immediately and effectively during the shot blasting process.
[0037] In this embodiment, the protective door is a double-leaf protective door, with two door panels 3 hinged to the left and right sides of the door frame 2, respectively. Each door panel 3 is hinged to the door frame 2 with an automatic telescopic rod 4. A first rubber plate 6 is fixed to the inner side of each door panel 3. Figure 5 and Figure 6 As shown, in order to achieve better sealing, one of the door panels 3 has a bent sealing strip 5 extending outward from its outer end. When both door panels 3 are closed, the sealing strip 5 can seal the door gap.
[0038] The second rubber plate 10 is arranged parallel to the mounting plate 9. The second rubber plate 10 is made of elastic material, and the opposite ends of the two second rubber plates 10 are either abutting each other or staggered. As a further optimization, multiple horizontal cutting slits 1001 are provided on the second rubber plate 10 along the vertical direction, dividing the second rubber plate 10 into multiple segments along the vertical direction, so that the second rubber plate 10 will not open or close significantly when the workpiece passes through it.
[0039] like Figure 8 As shown, the conveying mechanism includes a guide rail 18, traveling members 19, a chain 20, and a hanging seat 21. The guide rail 18 is fixedly mounted above the support plate 11. A chain 19 is positioned below the guide rail 18, and multiple traveling members 19 are evenly arranged on the chain 19. The hanging seat 21 is connected below each traveling member 19. The traveling members 19 are suspended from the guide rail 18 by pulleys and can move along the guide rail 18. The chain 19 is driven by a sprocket, which moves the traveling members 19 along the guide rail 18. The iron pad workpiece is suspended from the hanging seat 21 by a long, narrow hook. It should be noted that not every hanging seat 21 suspends an iron pad; the spacing between the iron pads is appropriately set according to the size of the iron pad and the layout and parameters of the shot blasting machine.
[0040] The height of the shield plate 13 corresponds to the upper part of the hanging seat 21, so that the chain 20 on the hanging seat 21 is above the shield plate 13 after the shield plate 13 blocks the second gap 12, and the upper part of the hanging seat 21 can enter the third gap 15.
[0041] As a further optimization, the inner end of the shield plate 13 is upwardly bent to form a folded edge 14, which facilitates the blocking of the second gap 12 and prevents the inner end of the shield plate 13 from moving below the second gap 12. As a further optimization, a brush is arranged on the side wall of the third gap 15, which can achieve better sealing when the upper part of the hanging seat 21 enters the third gap 15, preventing the splashing of the passivated steel wire shot.
[0042] The automatic telescopic rod 4 and the adjusting rod 17 are both air cylinders or electric screw rods, and the adjusting rod 17 is arranged in the front-rear direction of the shot blasting box 1.
[0043] The first rubber plate 6, the second rubber plate 10 and the rubber 8 are made of rubber or silicone.
[0044] Specific working process:
[0045] First, the iron backing plate is hung on the hanging seat 21 through the hooks, and the iron backing plate enters the shot blasting box through the rubber plate type front door. The door plate 3 is closed by the automatic telescopic rod 4, the rubber 8 realizes the sealing of the upper part of the front and rear ends of the shot blasting box, the shield plate 13 is moved towards the second gap 12 by the adjusting rod 17, the third gap 15 is inserted into the upper part of the hanging seat 21, and the second gap 12 is sealed, realizing the all-around sealing of the shot blasting box. Six shot blasting machines are arranged in the shot blasting box, the passivated steel wire shot is loaded into the shot blasting machines, and the shot blasting machines are started. During the shot blasting process, three operations are sequentially performed, respectively, to spray the passivated steel wire shot to the iron backing plate for 360° non-dead-angle shot blasting, to perfectly clean the rust, oxidation layer and oxide skin on the surface of the iron backing plate, and to reduce the loss in the production process.
[0046] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the utility model.
Claims
1. An enclosed tooling for elastic iron base plate painting, characterized by: It include shot blasting box (1), the shot blasting box (1) front and back both ends are provided with door frame (2), the door frame (2) is hinged with protective door and is provided with automatic telescopic rod (4) between protective door and shot blasting box (1); The first let -by slot (201) is formed in the top of the door frame (2) directly below the conveying mechanism, the door frame (2) is provided with a square bracket (7) on the top, and the rubber (8) is hung on both sides of the conveying mechanism on the top of the bracket (7); The mounting plate (9) is vertically and fixedly arranged on the left and right side walls inside the door frame (2) on the shot blasting box (1), the mounting plate (9) is perpendicular to the left and right side walls of the shot blasting box (1), and the second rubber plate (10) is fixedly installed on the inner end of the mounting plate (9); The support plate (11) is horizontally and fixedly arranged on the shot blasting box (1), the second let -by slot (12) is arranged on the support plate (11) directly below the conveying mechanism, the protective plate (13) is arranged on one side of the second let -by slot (12) on the support plate (11), a plurality of third let -by slots (15) are evenly arranged on the inner side of the protective plate (13) along the conveying direction of the conveying mechanism, the spacing between adjacent third let -by slots (15) is equal to the spacing between adjacent hanging seats (21) on the conveying mechanism, and the protective plate (13) is connected with the adjusting rod (17) fixedly arranged on the side wall of the shot blasting box (1).
2. The closed tooling for elastic iron base plate according to claim 1, characterized in that: The protective door is a double-leaf protective door, the outer sides of the two door panels (3) are hingedly connected to the left and right sides of the door frame (2), and one automatic telescopic rod (4) is hingedly connected between each of the two door panels (3) and the door frame (2).
3. The closed tooling for elastic iron base plate according to claim 2, characterized in that: The first rubber plate (6) is fixedly arranged on the inner side of the door panel (3).
4. The closed tooling for elastic iron base plate according to claim 3, characterized in that: The outer end of one of the door panels (3) extends outwardly and has a bent sealing baffle (5).
5. The closed tooling for elastic iron base plate according to claim 1, characterized in that: The second rubber plate (10) is arranged parallel to the mounting plate (9), the second rubber plate (10) is made of elastic material, and the opposite ends of the two second rubber plates (10) abut against or stagger with each other.
6. The closed tooling for elastic iron base plate according to claim 5, characterized in that: A plurality of horizontal cutting seams (1001) are arranged on the second rubber plate (10) along the up-down direction, so that the second rubber plate (10) is divided into multiple sections along the up-down direction.
7. The closed tooling for elastic iron base plate according to claim 1, characterized in that: The height of the protective plate (13) corresponds to the upper portion of the hanging seat (21), so that the chain (20) on the hanging seat (21) is located above the protective plate (13) after the protective plate (13) blocks the second let -by slot (12).
8. The closed tooling for elastic iron base plate according to claim 7, characterized in that: The width of the third let -by slot (15) corresponds to the width of the upper portion of the hanging seat (21), so that the upper portion of the hanging seat (21) can enter the third let -by slot (15).
9. The closed tooling for elastic iron skid plate for throwing according to claim 8, characterized in that: The inner end of the protective plate (13) is upwardly bent to form a folded edge (14), and a brush is arranged on the side wall of the third let -by slot (15).
10. The closed tooling for elastic iron skid plate coating according to any one of claims 1-9, characterized in that: The automatic telescopic rod (4) and the adjusting rod (17) are both air cylinders or electric screw rods, and two adjusting rods (17) are arranged along the front-back direction of the shot blasting box (1).