Carbon fiber compounding device applied to aluminum heat insulation film blanket
By designing a carbon fiber composite device for aluminum heat insulation blankets, and using a combination of composite rollers and coating rollers, carbon fiber films were composited on both sides of the aluminum heat insulation blankets. This solved the problem of low composite efficiency in existing technologies, improved composite efficiency and quality, and is suitable for materials of different thicknesses.
Patent Information
- Application Number
- CN202520264741.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-02-19
AI Technical Summary
In existing technologies, aluminum thermal insulation blankets can only be laminated with carbon fiber film on one side, resulting in low lamination efficiency and failing to meet the requirements for improving strength and stability.
Design a carbon fiber composite device that uses two symmetrical composite rollers and a coating roller to achieve simultaneous composite of carbon fiber film on both the upper and lower surfaces of an aluminum heat insulation blanket. Adjust the spacing and clamping force of the composite rollers by adjusting the threaded rod and the adjusting seat, and equip it with a scraper to adjust the adhesive thickness, thereby improving the composite efficiency and quality.
This technology enables the simultaneous lamination of carbon fiber membranes on both sides of aluminum heat insulation blankets, improving lamination efficiency, enhancing the applicability of the device and the quality of lamination, and making it suitable for materials of different thicknesses.
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Figure CN223904694U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to composite device technical field, concretely is a kind of carbon fiber composite device applied to aluminium heat insulation film blanket. BACKGROUND
[0002] Carbon fiber has very high strength, which means it can provide excellent strength and stability while maintaining a relatively light weight. When carbon fiber is combined with aluminium heat insulation film blanket, it can form a more solid and stable thermal insulation layer, effectively reducing the transfer of heat. In addition, the low thermal expansion property of carbon fiber also helps to maintain the dimensional stability of the material when temperature changes, further improving the thermal insulation effect.
[0003] After retrieval, such as patent publication No. CN213322192U, a kind of active carbon fiber composite fabric production and processing is adhered to device, including adhering box, material receiving roller and hair dryer, the inside right end of adhering box is fixedly connected with first fixed frame, the upper end of first fixed frame is rotatably connected with input roller, the upper end surface of input roller is equipped with fabric main body, the inside middle position of adhering box is rotatably connected with adhering roller, the inside left end of adhering box is fixedly connected with support frame, the inside of support frame is equipped with rotating shaft, the outside surface of rotating shaft is rotatably connected with extruding roller, in the utility model, through the setting adhering roller, extruding roller and material receiving roller, the rotation of material receiving roller makes fabric main body drive extruding roller to rotate, which is convenient for extruding the adhesive on fabric main body, and fabric main body is adhered by adhering roller through adhering box and is adhered to process, carbon fiber composite fabric can be quickly and effectively adhered to process.
[0004] The above-mentioned patent has obvious beneficial effects, but still has the following deficiencies in real operation:
[0005] In the above-mentioned comparative document, carbon fiber film and other substrates are compounded by adhering roller and extruding roller. In reality, in order to improve the strength and stability of aluminium heat insulation film blanket, carbon fiber film needs to be compounded on both sides of aluminium heat insulation film blanket. However, the above-mentioned comparative document can only compound carbon fiber film on one side of aluminium heat insulation film blanket at a time, thereby reducing the compounding efficiency of carbon fiber film and aluminium heat insulation film blanket. Therefore, there is an urgent need in the field to improve the carbon fiber compounding device applied to aluminium heat insulation film blanket to solve the defects of the prior art. UTILITY MODEL CONTENTS
[0006] In view of the deficiencies of the prior art, the utility model provides a carbon fiber compounding device applied to aluminium heat insulation film blanket, which improves the compounding efficiency between carbon fiber film and aluminium heat insulation film blanket substrate.
[0007] To achieve the above object, the utility model provides the following technical scheme: A carbon fiber composite device applied to aluminum heat insulation film blanket, including composite box, two symmetrical and can rotate's composite roller is equipped in the composite box, two symmetrical guide roller is rotatably connected in the composite box, the aluminum heat insulation film blanket base material is horizontally conveyed in the composite box, two the side surface of guide roller and the side surface of composite roller all convey carbon fiber film, one side of the composite box is equipped with two first drive motor for driving composite roller, the relative side wall between the composite box rotatably connects the rubber coating roller for coating carbon fiber film and the aluminum heat insulation film blanket base material, the relative side wall between the composite box is equipped with two with the rubber coating roller adaptation's rubber coating frame, one side of the composite box is equipped with two second drive motor for driving rubber coating roller rotation.
[0008] Preferably, both ends of the composite roller are rotatably connected with first adjusting seats, first adjusting grooves adapted to the first adjusting seats are formed in the opposite side surfaces of the composite box, a first adjusting threaded rod is provided through the upper part of the composite box and extends into the first adjusting grooves, the first adjusting threaded rod drives the two first adjusting seats to move towards or away from each other when rotated, the first drive motor is fixedly installed on one side of the first adjusting seat, and a first limiting nut is threadedly connected to the upper end side of the first adjusting threaded rod.
[0009] Preferably, both ends of the guide roller are rotatably connected with second adjusting seats, second adjusting grooves adapted to the second adjusting seats are formed in the opposite side surfaces of the composite box, a second adjusting threaded rod is provided through the upper part of the composite box and extends into the second adjusting grooves, the second adjusting threaded rod drives the two second adjusting seats to move towards or away from each other when rotated, and a second limiting nut is threadedly connected to the upper end side of the second adjusting threaded rod.
[0010] Preferably, a rubber coating plate is provided on one side of the rubber coating frame, and the rubber coating plate is adapted to the rubber coating roller.
[0011] Preferably, a plurality of fixing blocks are fixedly installed on one side of the rubber coating frame, a third adjusting threaded rod having one end rotatably connected to the rubber coating plate is provided through and threadedly connected to the fixing blocks, and a third limiting nut is threadedly connected to the side of the third adjusting threaded rod.
[0012] Preferably, a moving groove adapted to the third adjusting threaded rod is formed in the fixing block, a clamping plate having one side adapted to the wire teeth on the side of the third adjusting threaded rod is movably connected in the moving groove, a moving column having one end extending to the outside is fixedly installed on one side of the clamping plate, and a spring having elasticity is sleeved on the side of the moving column.
[0013] Preferably, a scale ruler having scale values is provided on the side surface of the composite box.
[0014] The utility model provides a carbon fiber composite device for aluminum heat insulation film blanket, overcome the insufficient of prior art, the beneficial effect of the utility model lies in:
[0015] 1、 the utility model discloses, two carbon fiber membranes are located in the upper and lower two sides of aluminum heat insulation film blanket base material, and when carbon fiber membrane and aluminum heat insulation film blanket base material are conveying, the side of the rotation of the glue roller driven by the second drive motor is bonded with adhesive, the glue roller spreads adhesive on the lower surface of the upper carbon fiber membrane and the lower surface of aluminum heat insulation film blanket base material, and then two carbon fiber membranes and aluminum heat insulation film blanket base material are conveyed to the composite roller and are compounded, can simultaneously compound carbon fiber membrane on the two sides of aluminum heat insulation film blanket base material, and further improve the compounding efficiency between carbon fiber membrane and aluminum heat insulation film blanket base material.
[0016] 2、 the utility model discloses, rotate the first adjusting screw rod and drive two first adjusting seats to move in the first adjusting groove oppositely or oppositely, adjust the spacing between two composite rollers, can compound carbon fiber membrane and aluminum heat insulation film blanket base material of different thickness, improve the application range of overall composite device.
[0017] 3、 the utility model discloses, rotate the second adjusting screw rod and drive two second adjusting seats to move in the second adjusting groove oppositely or oppositely, realize the adjustment of carbon fiber membrane and glue roller pressing tight degree, improve the quality effect of the adhesive of carbon fiber membrane.
[0018] 4、 the utility model discloses, through the cooperation of moving column, clamping plate and spring, the position of the glue scraping plate can be adjusted quickly, the glue scraping plate can adjust the thickness of the adhesive, improve the applicability of the overall device.
[0019] Other features and advantages of the present application will be set forth in the following description of the application, and in part will become apparent to those skilled in the art upon examination of the following specification or can be learned by practice of the application. The objects and other advantages of the application can be realized and attained by the structure particularly pointed out in the specification, claims and drawings. BRIEF DESCRIPTION OF DRAWINGS
[0020] The accompanying drawings are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the principles of the application. The drawings are intended for illustrative purposes and are not limiting of the scope of the present application.
[0021] Figure 1 It is the overall structure schematic diagram of the utility model;
[0022] Figure 2 It is the structure schematic diagram in the composite box inside the utility model;
[0023] Figure 3It is the structure schematic view of the glue bearing frame and the glue roller in the utility model;
[0024] Figure 4 It is the structure schematic view of the fixed block partial section in the utility model;
[0025] Figure 5 It is Figure 1 It is the structure schematic view of the enlarged structure at A in the utility model;
[0026] Figure 6 It is Figure 1 It is the structure schematic view of the enlarged structure at B in the utility model.
[0027] In the figure: 1, composite box; 2, composite roller; 3, guide roller; 4, aluminum heat insulation film blanket base material; 5, carbon fiber film; 6, first drive motor; 7, second drive motor; 8, glue roller; 9, glue bearing frame; 10, first adjusting seat; 11, first adjusting groove; 12, first adjusting threaded rod; 13, first limiting nut; 14, second adjusting seat; 15, second adjusting groove; 16, second adjusting threaded rod; 17, second limiting nut; 18, glue scraping plate; 19, fixed block; 20, third adjusting threaded rod; 21, third limiting nut; 22, moving groove; 23, clamping plate; 24, spring; 25, moving column; 26, scale. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0029] Please refer to Figures 1-6 A carbon fiber composite device applied to aluminum heat insulation film blanket, including composite box 1, two symmetrical and rotatable composite rollers 2 are arranged in composite box 1, two symmetrical guide rollers 3 are rotatably connected in composite box 1, aluminum heat insulation film blanket base material 4 is horizontally conveyed in composite box 1, carbon fiber film 5 is conveyed on the side surface of two guide rollers 3 and the side surface of composite roller 2, two first drive motors 6 for driving composite roller 2 are arranged on one side of composite box 1, glue roller 8 for coating glue on carbon fiber film 5 and aluminum heat insulation film blanket base material 4 is rotatably connected between the opposite side walls in composite box 1, two glue bearing frames 9 matched with glue roller 8 are arranged between the opposite side walls in composite box 1, two second drive motors 7 for driving glue roller 8 to rotate are arranged on one side of composite box 1.
[0030] Specifically, the carbon fiber has very high strength, which means it can provide excellent strength and stability while maintaining a relatively light weight, when the carbon fiber is compounded with the aluminum thermal insulation film blanket, a more solid and stable thermal insulation layer can be formed, effectively reducing the transfer of heat, in addition, the low thermal expansion characteristics of carbon fiber also help to maintain the dimensional stability of the material when the temperature changes, thereby further improving the thermal insulation effect of the aluminum thermal insulation film blanket, when the carbon fiber film 5 and the aluminum thermal insulation film blanket substrate 4 need to be compounded, the produced aluminum thermal insulation film blanket substrate 4 is conveyed between the two composite rollers 2 through the traction device, and the produced carbon fiber film 5 is also conveyed between the composite rollers 2 through the guide of the guide roller 3, the two groups of carbon fiber films 5 are located on the upper and lower surfaces of the aluminum thermal insulation film blanket substrate 4, and when the carbon fiber film 5 and the aluminum thermal insulation film blanket substrate 4 are conveyed, the second driving motor 7 drives the glue roller 8 to rotate, and the side of the glue roller 8 is bonded with an adhesive, the glue roller 8 applies the adhesive to the lower surface of the upper carbon fiber film 5 and the lower surface of the aluminum thermal insulation film blanket substrate 4, and then the two groups of carbon fiber films 5 and the aluminum thermal insulation film blanket substrate 4 are conveyed into the composite roller 2 for compounding, which can simultaneously compound the carbon fiber film 5 on both surfaces of the aluminum thermal insulation film blanket substrate 4, thereby improving the compounding efficiency between the carbon fiber film 5 and the aluminum thermal insulation film blanket substrate 4.
[0031] As a technical optimization scheme of the utility model, the two ends of the composite roller 2 are rotatably connected with the first adjusting seat 10, the opposite sides of the composite box 1 are provided with the first adjusting groove 11 matched with the first adjusting seat 10, the first adjusting threaded rod 12 is arranged on the upper part of the composite box 1 and extends into the first adjusting groove 11, the first adjusting threaded rod 12 drives the two first adjusting seats 10 to move towards or away from each other when rotating, the first driving motor 6 is fixedly installed on one side of the first adjusting seat 10, the first limiting nut 13 is threadedly connected to the upper end side of the first adjusting threaded rod 12, and the side of the composite box 1 is provided with the scale ruler 26 with scale values.
[0032] Specifically, rotating the two first adjusting threaded rods 12, since the first adjusting threaded rod 12 is located in the first adjusting groove 11 and the side threads are symmetrical and opposite, the first adjusting threaded rod 12 drives the two first adjusting seats 10 to move towards or away from each other in the first adjusting groove 11 when rotating, the first adjusting seat 10 drives the composite roller 2 to move, thereby adjusting the distance between the two composite rollers 2, and then the first limiting nut 13 is tightened to limit and fix the position of the first adjusting threaded rod 12, which can compound carbon fiber films 5 and aluminum thermal insulation film blanket substrates 4 of different thicknesses, thereby improving the application range of the overall compounding device.
[0033] As a technical optimization scheme of the utility model, the guide roller 3 is rotatably connected with the second adjusting seat 14 at both ends, the composite box 1 is provided with the second adjusting groove 15 adapted to the second adjusting seat 14 on opposite sides, the second adjusting threaded rod 16 extending into the second adjusting groove 15 is arranged on the upper part of the composite box 1, the second adjusting threaded rod 16 drives the two second adjusting seats 14 to move towards or away from each other when rotating, and the second limiting nut 17 is threadedly connected to the upper end side of the second adjusting threaded rod 16.
[0034] Specifically, when the carbon fiber film 5 needs to be coated with adhesive, the pressing force between the side surface of the carbon fiber film 5 and the glue roller 8 is adjusted by rotating the second adjusting threaded rod 16, the threads on the inner side of the second adjusting threaded rod 16 are symmetrical and reverse, the two second adjusting seats 14 move towards or away from each other in the second adjusting groove 15 when the second adjusting threaded rod 16 rotates, thereby adjusting the position of the guide roller 3, adjusting the pressing force of the carbon fiber film 5 and the glue roller 8, improving the quality of coating the adhesive on the carbon fiber film 5, and then tightening the second limiting nut 17 to limit and fix the position of the second adjusting threaded rod 16, improving the applicability of the overall device.
[0035] As a technical optimization scheme of the utility model, the glue scraping plate 18 is arranged on one side of the glue bearing frame 9, the glue scraping plate 18 is adapted to the glue roller 8, a plurality of fixed blocks 19 are fixedly installed on one side of the glue bearing frame 9, the third adjusting threaded rod 20 rotatably connected to one end of the glue scraping plate 18 is threaded through and connected to the fixed block 19, the third limiting nut 21 is threadedly connected to the side surface of the third adjusting threaded rod 20, the moving groove 22 adapted to the third adjusting threaded rod 20 is arranged in the fixed block 19, the clamping plate 23 adapted to the thread on the side surface of the third adjusting threaded rod 20 is movably connected in the moving groove 22, the moving column 25 extending to the outside is fixedly installed on one side of the clamping plate 23, and the spring 24 with elasticity is sleeved on the side surface of the moving column 25.
[0036] Specifically, the glue scraping plate 18 is used for controlling the thickness of the adhesive adhered to the side of the glue roller 8, and the excess adhesive can be scraped by the glue scraping plate 18, and the position of the glue scraping plate 18 can be adjusted by rotating the third adjusting threaded rod 20, so that the thickness of the adhesive adhered to the side of the glue roller 8 can be controlled; when the position of the glue scraping plate 18 needs to be adjusted, the moving column 25 is pulled away from the fixed block 19, the clamping plate 23 moves in the moving groove 22, at this time the spring 24 is compressed, the clamping plate 23 is disengaged from the thread on the side of the third adjusting threaded rod 20, and the third adjusting threaded rod 20 can be directly and quickly moved; when the position of the glue scraping plate 18 is adjusted to a more appropriate position, the moving column 25 is loosened, at this time the tension of the spring 24 pushes the clamping plate 23 to move, the clamping plate 23 is engaged with the thread on the side of the third adjusting threaded rod 20, the third adjusting threaded rod 20 and the third limiting nut 21 are tightened again, the position of the glue scraping plate 18 can be quickly adjusted, and then the glue scraping plate 18 is conveniently adjusted.
[0037] Among them, the first drive motor 6 and the second drive motor 7 can be purchased in the market, which belongs to mature technology and has been fully disclosed, so the description is not repeated, the first drive motor 6 and the second drive motor 7 are provided with power connection lines, and they are electrically connected with the external main controller and 220V phase voltage (or 380V line voltage) through the power lines, and the main controller can be a conventional known device such as a computer for control.
[0038] The above only describes preferred embodiments of the present application and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A carbon fiber composite device applied to an aluminum thermal insulation film blanket, comprising a composite box (1), characterized in that, The composite box (1) is provided with two symmetrical and rotatable composite rollers (2), two symmetrical guide rollers (3) are rotatably connected in the composite box (1), the aluminum heat insulation film blanket base material (4) is horizontally conveyed in the composite box (1), the carbon fiber film (5) is conveyed on the side surface of the two guide rollers (3) and the side surface of the composite roller (2), one side of the composite box (1) is provided with two first driving motors (6) for driving the composite roller (2), the gluing roller (8) for gluing the carbon fiber film (5) and the aluminum heat insulation film blanket base material (4) is rotatably connected between the opposite side walls in the composite box (1), two glue bearing frames (9) matched with the gluing roller (8) are arranged between the opposite side walls in the composite box (1), and two second driving motors (7) for driving the gluing roller (8) to rotate are fixedly installed on one side of the composite box (1).
2. A carbon fiber composite device for application to an aluminum thermal blanket according to claim 1, wherein, The first adjusting seat (10) is rotatably connected to the two ends of the composite roller (2), the first adjusting groove (11) matched with the first adjusting seat (10) is formed in the opposite side surfaces of the composite box (1), the first adjusting threaded rod (12) extending into the first adjusting groove (11) is arranged on the upper portion of the composite box (1), the first adjusting threaded rod (12) drives the two first adjusting seats (10) to move towards or away from each other when rotating, the first driving motor (6) is fixedly installed on one side of the first adjusting seat (10), and the first limiting nut (13) is threadedly connected to the upper end side surface of the first adjusting threaded rod (12).
3. The carbon fiber composite device for application to an aluminum thermal blanket of claim 1, wherein, The second adjusting seat (14) is rotatably connected to the two ends of the guide roller (3), the second adjusting groove (15) matched with the second adjusting seat (14) is formed in the opposite side surfaces of the composite box (1), the second adjusting threaded rod (16) extending into the second adjusting groove (15) is arranged on the upper portion of the composite box (1), the second adjusting threaded rod (16) drives the two second adjusting seats (14) to move towards or away from each other when rotating, and the second limiting nut (17) is threadedly connected to the upper end side surface of the second adjusting threaded rod (16).
4. The carbon fiber composite device for application to an aluminum thermal blanket of claim 1, wherein, The glue scraping plate (18) is arranged on one side of the glue bearing frame (9) and matched with the gluing roller (8).
5. A carbon fiber composite device for application to an aluminum thermal insulation blanket according to claim 4, wherein, The glue scraping plate (18) is arranged on one side of the glue bearing frame (9) and matched with the gluing roller (8).
6. A carbon fiber composite device for application to an aluminum thermal insulation blanket according to claim 5, wherein, The third adjusting threaded rod (20) rotatably connected to one end of the glue scraping plate (18) is arranged on the fixed block (19) and threadedly connected to the third limiting nut (21) on the side surface.
7. The carbon fiber composite device for application to an aluminum thermal blanket of claim 2, wherein, The moving groove (22) matched with the third adjusting threaded rod (20) is formed in the fixed block (19), the clamping plate (23) matched with the wire teeth on the side surface of the third adjusting threaded rod (20) is movably connected in the moving groove (22), the moving column (25) extending to the outside is fixedly installed on one side of the clamping plate (23), and the spring (24) with elasticity is sleeved on the side surface of the moving column (25). The scale ruler (26) with scale values is arranged on the side surface of the composite box (1).
Citation Information
Patent Citations
Bonding device for production and processing of activated carbon fiber composite fabric
CN213322192U