Device for preventing return belt surface blanking of large-dip-angle belt conveyor

By installing a sealed conveyor belt at the bottom of the return belt surface of a high-angle belt conveyor, the problem of residual material spillage is solved, the material is sealed and recycled, the working environment is improved, and the labor intensity is reduced.

CN223905858UActive Publication Date: 2026-02-13TANG STEEL INT ENG TECH CORP +2
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Patent Information

Application Number
CN202520531758.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2026-02-13
Estimated Expiration
2035-03-25

AI Technical Summary

Technical Problem

Residual material on the return belt surface of a steeply inclined belt conveyor is prone to scattering, polluting the working environment, increasing labor intensity, and causing material waste.

Method used

A sealed conveyor belt is installed at the bottom of the return belt surface of the inclined belt conveyor. The belt is formed into a ring by tensioning rollers, redirecting rollers and tail rollers. The sealed conveyor belt is in close contact with the sidewall surface of the belt conveyor to form a sealed space and prevent material from scattering.

Benefits of technology

It effectively prevents materials from scattering, improves the working environment, reduces labor intensity, enables simultaneous material recovery, and improves economic efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device for preventing a return belt surface of a large-dip-angle belt conveyor from blanking, which comprises a sealed conveying belt, a tensioning roller, a turnabout roller, a tail roller, a tensioning hanging bracket and a tensioning bracket, and the tensioning bracket is fixed at the tail of the large-dip-angle belt conveyor; the tensioning hanging bracket is fixed on a middle frame of the large-dip-angle belt conveyor; the turnabout drum and the tail drum are installed on the tensioning support, and the tail drum is located above the tail of the large-dip-angle belt conveyor. The tensioning roller is installed on the tensioning hanging bracket and located on the lower portion of the return stroke belt face of the large-dip-angle belt conveyor, and the sealing conveying belt bypasses the tensioning roller, the turnabout roller and the tail roller to form an annular conveying belt. The sealing conveying belt is arranged on the lower portion of the return stroke belt face of the large-dip-angle belt conveyor, residual materials in the return stroke belt face are prevented from being scattered on the ground around the belt conveyor through the sealing conveying belt, the working environment can be effectively improved, the labor intensity of post workers is reduced, and waste of the materials is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a device capable of preventing residual material on the return belt surface of a large-inclination belt conveyor from scattering on the ground, and belongs to the technical field of conveying equipment. BACKGROUND

[0002] Belt conveyors are widely used in the metallurgical, mining, and power industries for conveying various materials. A large-inclination belt conveyor can only use a corrugated baffle belt to convey materials due to its large inclination angle, resulting in a large amount of residual material on the return belt surface that cannot all fall into the discharge hopper or auxiliary chute. Vibration during the operation of the belt conveyor causes the residual material on the return belt surface to scatter on the ground around the belt conveyor, which not only pollutes the working environment and increases the labor intensity of the workers on the post, but also causes waste of the material. Therefore, it is necessary to design a device capable of preventing the residual material on the return belt surface of a large-inclination belt conveyor from scattering randomly. SUMMARY

[0003] The utility model aims at the drawbacks of the prior art and provides a device for preventing the residual material on the return belt surface of a large-inclination belt conveyor from falling, so as to improve the working environment, reduce the labor intensity of the workers on the post, and reduce the waste of the material.

[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0005] A device for preventing the residual material on the return belt surface of a large-inclination belt conveyor from falling includes a sealing conveyor belt, a tensioning drum, a redirection drum, a tail drum, a tensioning hanger, and a tensioning support. The tensioning support is fixed to the civil foundation at the tail of the large-inclination belt conveyor. The tensioning hanger is fixed to the intermediate frame of the large-inclination belt conveyor. The redirection drum and the tail drum are installed on the tensioning support, and the tail drum is located above the tail of the large-inclination belt conveyor. The tensioning drum is installed on the tensioning hanger and located below the return belt surface of the large-inclination belt conveyor. The sealing conveyor belt passes through the tensioning drum, the redirection drum, and the tail drum to form a ring-shaped conveyor belt. The belt surface on the sealing conveyor belt is tightly attached to the return belt surface of the baffle belt of the large-inclination belt conveyor to form a sealed space.

[0006] In the above-mentioned device for preventing the residual material on the return belt surface of a large-inclination belt conveyor from falling, the tensioning drum is installed on the tensioning hanger through a spiral tensioning device.

[0007] In the above-mentioned device for preventing the residual material on the return belt surface of a large-inclination belt conveyor from falling, the redirection drum includes an upper redirection drum and a lower redirection drum. The upper redirection drum is located above the tail of the large-inclination belt conveyor. The lower redirection drum is located below the tail of the large-inclination belt conveyor.

[0008] In the above-mentioned device for preventing the residual material on the return belt surface of a large-inclination belt conveyor from falling, the lower belt surface of the sealing conveyor belt is supported by a plurality of lower supporting rollers arranged at equal intervals.

[0009] The utility model discloses a sealing conveyor belt is arranged in the lower part of return belt surface of large inclination angle belt conveyor, utilizes sealing conveyor belt to prevent residual material in return belt surface from scattering on the ground around the belt conveyor, not only can effectively improve the working environment, reduce the labor intensity of post worker, but also reduce the waste of material. BRIEF DESCRIPTION OF DRAWINGS

[0010] The utility model will be further explained in detail in combination with the drawings and specific embodiment.

[0011] Fig. 1 It is the installation schematic drawing of the utility model;

[0012] Fig. 2 It is the local enlarged view of the tensioning roller;

[0013] Fig. 3 It is the local enlarged view of the tail roller.

[0014] The various reference signs in the drawings are as follows: 1, large inclination angle belt conveyor, 2, tensioning roller, 3, tensioning hanger, 4, sealing conveyor belt, 5, lower carrier roller, 6, tensioning support, 7, lower change direction roller, 8, tail roller, 9, upper change direction roller. DETAILED DESCRIPTION

[0015] The utility model provides a prevent large inclination angle belt conveyor return belt surface falling device for the problems of prior art, and the device can effectively avoid residual material in return belt surface of large inclination angle belt conveyor from scattering randomly, improves the working environment, reduces the labor intensity of post worker, improves economic benefits.

[0016] Referring to Figs. 1-3The utility model mainly includes sealed conveying belt 4, tight drum 2, upper change direction cylinder 9, lower change direction cylinder 7, tight hanger 3, tail drum 8, tight support 6 and lower carrier roller 5, tight support 6 is fixed on the civil basis of the tail part of large inclination belt conveyor through foundation bolt, tight hanger 3 is fixed on the middle frame of large inclination belt conveyor, upper change direction cylinder 9, lower change direction cylinder 7 and tail drum 8 are fixed on tight support 6 through bolt installation, and upper change direction cylinder 9 is located above the tail part of large inclination belt conveyor, lower change direction cylinder 7 is located below the tail part of large inclination belt conveyor, and tail drum 8 is located above the tail part of large inclination belt conveyor and in front of upper change direction cylinder 9, tight drum 2 is installed on tight hanger 3 through spiral tight device and is located below the return belt surface of large inclination belt conveyor, sealed conveying belt 4 passes through tight drum 2, upper change direction cylinder 9 and lower change direction cylinder 7 and forms annular conveying belt, tight drum 2 can move on tight hanger 3 with spiral tight device, realizes the adjustment of the tension of sealed conveying belt 4, the upper belt surface of sealed conveying belt 4 is tightly formed sealed space with the return belt surface of the baffle belt of large inclination belt conveyor, so that the bulk material of the return belt surface of the baffle belt cannot be scattered at will, the bulk material is operated to the tail part of the belt conveyor in the sealed space along with large inclination belt conveyor, then is operated to the head funnel along with large inclination belt conveyor and is unloaded on the downstream belt conveyor, realizes the recovery of bulk material, the lower belt surface of sealed conveying belt 4 is supported by lower carrier roller 5 at equal intervals, prevents sealed conveying belt 4 from sagging.

[0017] Tail drum 8 can also be fixed on tight support 6 through spiral tight device.

[0018] The utility model has the advantages of simple structure, convenient to use, easy to make, effectively avoids the random scattering of residual material in the return belt surface of large inclination belt conveyor, improves the working environment, greatly reduces the labor intensity of post worker, realizes the synchronous recovery of bulk material, guarantees the personal safety of post worker, and improves economic benefit.

[0019] The utility model has the advantages of simple structure, convenient to use, easy to make, effectively avoids the random scattering of residual material in the return belt surface of large inclination belt conveyor, improves the working environment, greatly reduces the labor intensity of post worker, realizes the synchronous recovery of bulk material, guarantees the personal safety of post worker, and improves economic benefit.

Claims

1. A device for preventing material falling from the return belt surface of a large angle belt conveyor, characterized in that The device comprises a sealed conveying belt (4), a tensioning roller (2), a tail roller (8), a redirection roller, a tensioning hanger (3) and a tensioning support (6), the tensioning support (6) is fixed on the civil foundation at the tail of the large-inclination belt conveyor, the tensioning hanger (3) is fixed on the middle frame of the large-inclination belt conveyor, the redirection roller and the tail roller (8) are installed on the tensioning support (6) and the tail roller (8) is located above the tail of the large-inclination belt conveyor, the tensioning roller (2) is installed on the tensioning hanger (3) and located below the return belt surface of the large-inclination belt conveyor, the sealed conveying belt (4) passes through the tensioning roller (2), the redirection roller and the tail roller (8) to form a ring-shaped conveying belt, and the belt surface of the sealed conveying belt (4) is tightly attached to the return belt surface of the large-inclination belt conveyor to form a sealed space.

2. The device for preventing material falling from the return belt surface of a large-inclination belt conveyor according to claim 1, characterized in that, The tensioning roller (2) is installed on the tensioning hanger (3) through a spiral tensioning device.

3. The device according to claim 1 or 2, characterized in that, The redirection roller comprises an upper redirection roller (9) and a lower redirection roller (7), the upper redirection roller (9) is located above the tail of the large-inclination belt conveyor, and the lower redirection roller (7) is located below the tail of the large-inclination belt conveyor.

4. The device according to claim 3, characterized in that, The lower belt surface of the sealed conveying belt (4) is supported by a plurality of lower supporting rollers (5) arranged at equal intervals.