Automatic fallen bottle removing structure

The design of the self-removing bottle structure solves the problem of untimely removal of inverted bottles in the filling machine, realizes automatic removal and collection of inverted bottles, and improves the stability and efficiency of equipment operation.

CN223905996UActive Publication Date: 2026-02-13凯信远达医药(无锡)有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202521162583.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-09
Publication Date
2026-02-13
Estimated Expiration
2035-06-09

AI Technical Summary

Technical Problem

Existing filling machines fail to promptly remove overturned bottles during the bottle conveying process, leading to broken bottles and equipment downtime, affecting work efficiency. Furthermore, manual removal is time-consuming and labor-intensive.

Method used

Design a self-rejecting bottle-inverting structure, including a support plate, a star wheel turntable, a conveyor turntable, an outer conveyor guardrail, an inner conveyor guardrail, and a bottle-rejecting channel. Through multiple protective structures and a bottle-inverting bend design, it automatically rejects inverted bottles and collects them into a collection box, preventing inverted bottles from entering the star wheel turntable.

Benefits of technology

It enables automatic rejection of inverted bottles, avoiding broken bottles and equipment downtime, improving equipment stability and work efficiency, and reducing manual intervention.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223905996U_ABST
    Figure CN223905996U_ABST
Patent Text Reader

Abstract

The utility model discloses an automatic fallen bottle removing structure, which belongs to the technical field of filling bottle conveying and comprises a support plate, a star wheel turntable is mounted at the top of the support plate through a bearing, a conveying turntable is embedded in the side wall of the support plate, and the conveying turntable is connected with the support plate through a bearing. The conveying rotary disc is flush with the top of the supporting plate, supporting legs are fixedly connected to the bottom of the outer conveying protective fence and the bottom of the supporting plate, a bottom plate is fixedly connected between the supporting legs, a bottle removing channel is formed in the side wall of the outer conveying protective fence in a penetrating mode, and a collecting box is fixedly installed on the bottom plate. The automatic bottle removing device has the technical effects of effectively ensuring that the inverted bottles can be automatically removed and fall into the collecting box, preventing the inverted bottles from entering the star wheel turntable along with the track, preventing the phenomena of bottle breaking and equipment shutdown, remarkably improving the operation stability of the equipment, saving time and labor when the inverted bottles are automatically removed, and improving the working efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of filling bottle conveying, especially relates to a bottle falling self-removing structure. BACKGROUND

[0002] The filling machine is a small category of products in the packaging machine, and can be divided into liquid filling machine, paste filling machine, powder filling machine and granular filling machine from the packaging angle of materials, and can be divided into semi-automatic filling machine and full-automatic filling production line from the automation degree of production.

[0003] The filling bottle will enter the buffer platform before entering the filling machine, the bottle falling prevention device is not provided on the bottle entering buffer turntable track of the filling plug machine, the falling bottle may occur in the transfer process of the filling bottle, the falling bottle should be removed in time, if the falling bottle is not removed in time, the falling bottle will enter the track, which will cause the falling bottle to reach the bottle entering star wheel, and then the broken bottle is easily caused, and the normal supply of the downstream filling machine is interrupted, these bottles will be directly discarded and not used again, and they will be stuck in the transmission channel, causing the filling machine to stop due to lack of bottles, and seriously affecting the work efficiency. UTILITY MODEL CONTENTS

[0004] In view of the problems in the prior art, the bottle falling self-removing structure has the advantages that the falling bottle can be automatically removed and falls into the collecting box, the falling bottle along the bottle entering track reaches the bottle entering star wheel, the broken bottle and the equipment downtime phenomenon are prevented, the equipment running stability is significantly improved, the falling bottle is automatically removed, time and labor are saved, and the work efficiency is improved.

[0005] The utility model is realized as follows: a bottle falling self-removing structure, including the support plate, the top of support plate is equipped with the star wheel turntable through the bearing, the side wall department of support plate is embedded with the conveying turntable, it is connected through the bearing between conveying turntable and support plate, the top of conveying turntable and support plate is even, the top of conveying turntable is equipped with the outer conveying guard bar and the inner conveying guard bar and is fixedly connected through the U type connecting plate between the top of outer conveying guard bar and inner conveying guard bar, the bottom of outer conveying guard bar and support plate is fixedly connected with the support leg, the support leg is fixedly connected with the bottom plate between them, the side wall department of outer conveying guard bar is penetrated and is equipped with the bottle removing channel, the bottom plate is fixedly installed with the collecting box, the collecting box corresponds with the bottle removing channel.

[0006] The support plate is fixedly installed with a conveying guide rail at the top, and the conveying guide rail is located at the periphery of the star wheel turntable.

[0007] Through the arrangement, the conveying guide rail cooperates with the star wheel turntable to push the filling bottles to move in sequence, and the conveying guide rail is convenient for protecting the filling bottles and conveying and stably guiding the filling bottles.

[0008] As a preferred embodiment of the utility model, the outer conveying guard fence and the inner conveying guard fence are arranged as a bottle feeding channel, the bottle feeding channel is arranged in communication with the conveying guide rail, a bottle feeding curve is arranged on the bottle feeding channel, and the bottle rejecting channel is arranged at the bottle feeding curve.

[0009] Through the arrangement, the bottle feeding channel is convenient for stably conveying the filling bottles, so that the filling bottles are stably conveyed to the star wheel turntable, the outer conveying guard fence and the inner conveying guard fence are convenient for guiding and conveying the filling bottles, the protection effect is good, the phenomenon of falling bottles is prevented, the bottle feeding conveying efficiency is improved, when the filling bottles reach the bottle feeding curve, the fallen bottles can roll into the bottle rejecting channel, and then the automatic rejecting operation of the fallen bottles is realized, the broken bottles and the stoppage are avoided, and the working efficiency is improved.

[0010] As a preferred embodiment of the utility model, the inner side of the collecting box is provided with a collecting opening, a guide plate is fixedly connected to the bottom of the collecting opening, the guide plate is slidingly inserted into the bottom of the conveying turntable, and the collecting opening and the bottle rejecting channel are correspondingly attached.

[0011] Through the arrangement, the fallen bottles can enter the collecting box through the bottle rejecting channel for collection, the fallen bottles are conveniently stored, and the use is convenient.

[0012] As a preferred embodiment of the utility model, the height of the bottle rejecting channel is at least two centimeters higher than the height of the fallen bottles, and the height of the bottle rejecting channel is at least two centimeters lower than the height of the standing bottles.

[0013] Through the arrangement, the bottle rejecting channel is ensured to be unable to pass through when the bottle stands, and only when the bottle falls can the bottle rejecting channel be passed through, the accuracy of the automatic rejecting of the fallen bottles is ensured, the use is convenient, and the use efficiency is improved.

[0014] As a preferred embodiment of the utility model, the bottom plate is fixedly installed with a first motor and a second motor, the output end of the first motor penetrates through the support plate and is fixedly connected with the star wheel turntable, and the output end of the second motor is fixedly connected with the conveying turntable.

[0015] Through the arrangement, the conveying turntable is conveniently driven to rotate, the bottle feeding conveying operation is realized, the star wheel turntable is conveniently driven to rotate, the filling bottles are conveniently conveyed in sequence to the filling position for processing, the filling bottles are conveyed in sequence to the outlet, the next process is conveniently entered for processing, the transmission efficiency is ensured, and the working efficiency is improved.

[0016] Compared with the prior art, the beneficial effects of the utility model are as follows: through the bottle inlet channel, the bottle inlet curve, the bottle rejection channel, it is effectively ensured that the upside-down bottle can be automatically rejected and falls into the collection box, the upside-down bottle is avoided from entering the star wheel turntable along the track, the broken bottle and the equipment downtime phenomenon are prevented, the equipment operation stability is obviously improved, the upside-down bottle is automatically rejected, time and labor are saved, and the work efficiency is improved; through the outer conveying guard rail, the inner conveying guard rail and the conveying guide rail, a multiple protection structure is formed, the bottles are stably guided during the conveying process, the probability of normal bottle dumping is reduced, and meanwhile, the design of the bottle inlet curve is cooperated, so that the upside-down bottle automatically deviates from the track under the action of centrifugal force and gravity, the rejection efficiency is improved, and the conveying efficiency of the normal bottle is also ensured. BRIEF DESCRIPTION OF DRAWINGS

[0017] Fig. 1 is a three-dimensional structure schematic diagram provided by the utility model embodiment;

[0018] Fig. 2 is a bottom structure schematic diagram provided by the utility model embodiment;

[0019] Fig. 3 is a partial split structure schematic diagram provided by the utility model embodiment;

[0020] Fig. 4 is a top view structure schematic diagram of the conveying turntable provided by the utility model embodiment.

[0021] In the drawing: 1, support plate; 2, star wheel turntable; 201, conveying guide rail; 202, first motor; 3, conveying turntable; 301, second motor; 4, outer conveying guard rail; 5, inner conveying guard rail; 6, U-shaped connecting plate; 7, collection box; 701, collection opening; 702, guide plate; 8, support leg; 801, bottom plate; 9, bottle inlet channel; 10, bottle inlet curve; 11, bottle rejection channel. DETAILED DESCRIPTION

[0022] In order to further understand the utility model content, characteristics and efficacy of the utility model, the following embodiments are exemplified, and are described in detail as follows in cooperation with the drawings.

[0023] The structure of the utility model is described in detail below in combination with the drawings.

[0024] Reference Figs. 1 to 4The utility model discloses an inverted bottle self-removing structure, including support plate 1, the top of support plate 1 is equipped with star wheel carousel 2 through bearing, the side wall of support plate 1 is embedded with conveying carousel 3, the conveying carousel 3 and support plate 1 are connected through bearing, the top of conveying carousel 3 and support plate 1 is flush, the top of conveying carousel 3 is equipped with outer conveying guard bar 4 and inner conveying guard bar 5, the top between outer conveying guard bar 4 and inner conveying guard bar 5 is fixedly connected through U type connecting plate 6, the bottom of outer conveying guard bar 4 and support plate 1 is all fixedly connected with support leg 8, the bottom plate 801 is fixedly connected between support leg 8, the side wall of outer conveying guard bar 4 is penetrated and is equipped with bottle removing channel 11, the bottom plate 801 is fixedly installed with collection box 7, and collection box 7 corresponds with bottle removing channel 11.

[0025] Specifically, the top of the support plate 1 is fixedly installed with a conveying guide rail 201, and the conveying guide rail 201 is located at the periphery of the star wheel carousel 2.

[0026] The conveying guide rail 201 cooperates with the star wheel carousel 2, the star wheel carousel 2 pushes the filled bottles to move in sequence, the conveying guide rail 201 facilitates protection of the filled bottles, and facilitates conveying and stable guiding of the filled bottles.

[0027] Specifically, the outer conveying guard bar 4 and the inner conveying guard bar 5 are provided with a bottle entering channel 9, the bottle entering channel 9 is in communication with the conveying guide rail 201, the bottle entering channel 9 is provided with a bottle entering bend 10, and the bottle removing channel 11 is located at the bottle entering bend 10.

[0028] The above scheme facilitates stable conveying of the filled bottles through the bottle entering channel 9, so that the filled bottles are conveyed stably to the star wheel carousel 2, the outer conveying guard bar 4 and the inner conveying guard bar 5 facilitate guided conveying of the filled bottles, the protection effect is good, which is conducive to preventing the filled bottles from being inverted, improving the bottle entering conveying efficiency, when the filled bottles reach the bottle entering bend 10, if there are inverted bottles, the inverted bottles will roll into the bottle removing channel 11, and then automatic removal of the inverted bottles is realized, the situation of broken bottles and machine stoppage is avoided, and the working efficiency is improved.

[0029] Specifically, the inner side of the collection box 7 is provided with a collection opening 701, the bottom of the collection opening 701 is fixedly connected with a guide plate 702, the guide plate 702 is slidingly inserted into the bottom of the conveying carousel 3, and the collection opening 701 and the bottle removing channel 11 correspondingly abut.

[0030] The above scheme facilitates the inverted bottles to enter the collection box 7 through the bottle removing channel 11 for collection, facilitates storage of the inverted bottles, and is convenient to use.

[0031] Specifically, the height of the bottle rejection channel 11 is at least two centimeters higher than the height of the bottle when it is falling down, and the height of the bottle rejection channel 11 is at least two centimeters lower than the height of the bottle when it is standing.

[0032] By adopting the above scheme, it is ensured that the bottle cannot pass through the bottle rejection channel 11 when it is standing, and only after falling down can the bottle pass through the bottle rejection channel 11, so that the accuracy of automatic rejection of the fallen bottle is ensured, the use is convenient, and the use efficiency is improved.

[0033] Specifically, the first motor 202 and the second motor 301 are fixedly installed on the bottom plate 801, the output end of the first motor 202 is fixedly connected with the star wheel turntable 2 through the support plate 1, and the output end of the second motor 301 is fixedly connected with the conveying turntable 3.

[0034] By adopting the above scheme, the conveying turntable 3 is conveniently driven to rotate, the filling bottle is sequentially conveyed to the filling position for processing, and then sequentially conveyed to the outlet, so that the filling bottle is conveniently processed in the next process, the transmission efficiency is ensured, and the work efficiency is improved.

[0035] Working principle of the utility model:

[0036] In use, the first motor 202 drives the star wheel turntable 2 to rotate, and the second motor 301 drives the conveying turntable 3 to rotate, and the two work cooperatively, so that the filling bottle moves along the bottle inlet channel 9, the bottle inlet channel 9 is composed of the outer conveying protective fence 4 and the inner conveying protective fence 5, cooperates with the conveying guide rail 201, and plays a protective and guiding role on the filling bottle, so that normal bottles are prevented from falling down.

[0037] When the filling bottle is conveyed to the bottle inlet bend 10, if the bottle is in a standing state, the bottle cannot pass through the bottle rejection channel 11 and continue to be conveyed, and if the bottle falls down, the fallen bottle will roll into the bottle rejection channel 11 and then fall into the corresponding collection box 7 through the guide plate 702, so that automatic rejection and collection are completed, the fallen bottle is prevented from entering the star wheel turntable 2 along the track, the phenomenon of broken bottles and equipment shutdown is prevented, the conveying efficiency and quality are improved, the fallen bottle is automatically rejected, time and labor are saved, and the work efficiency is improved.

[0038] It should be noted that, in this text, relational terms such as first and second are used merely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between or among the entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover non-exclusive inclusions, so that a process, method, article, or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such a process, method, article, or equipment.

[0039] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A bottle self-picking structure comprising a support plate (1), characterized in that: The top of the support plate (1) is provided with a star wheel turntable (2) through a bearing, the side wall of the support plate (1) is embedded with a conveying turntable (3), the conveying turntable (3) and the support plate (1) are connected through a bearing, the top of the conveying turntable (3) is flush with the top of the support plate (1), the top of the conveying turntable (3) is clamped with an outer conveying guardrail (4) and an inner conveying guardrail (5), the top of the outer conveying guardrail (4) and the inner conveying guardrail (5) is fixedly connected through a U-shaped connecting plate (6), the bottom of the outer conveying guardrail (4) and the support plate (1) are fixedly connected with support legs (8), the support legs (8) are fixedly connected with a bottom plate (801), the side wall of the outer conveying guardrail (4) is provided with a bottle rejecting channel (11) penetratingly formed, the bottom plate (801) is fixedly provided with a collecting box (7), and the collecting box (7) corresponds to the bottle rejecting channel (11).

2. The self-picking structure of claim 1, wherein: The top of the support plate (1) is fixedly provided with a conveying guide rail (201), and the conveying guide rail (201) is located at the periphery of the star wheel turntable (2).

3. The self-picking structure of claim 2, wherein: The outer conveying guardrail (4) and the inner conveying guardrail (5) are provided with a bottle entering channel (9), the bottle entering channel (9) is communicated with the conveying guide rail (201), the bottle entering channel (9) is provided with a bottle entering bend (10), and the bottle rejecting channel (11) is located at the bottle entering bend (10).

4. The self-picking structure of claim 1, wherein: The inner side of the collecting box (7) is provided with a collecting opening (701), the bottom of the collecting opening (701) is fixedly connected with a guide plate (702), the guide plate (702) is slidingly inserted into the bottom of the conveying turntable (3), and the collecting opening (701) and the bottle rejecting channel (11) correspond to each other.

5. The self-picking structure of claim 1, wherein: The height of the bottle rejecting channel (11) is at least two centimeters higher than the height of the bottle when falling, and the height of the bottle rejecting channel (11) is at least two centimeters lower than the height of the bottle when standing.

6. The self-picking structure of claim 1, wherein: The bottom plate (801) is fixedly provided with a first motor (202) and a second motor (301), the output end of the first motor (202) penetrates the support plate (1) and is fixedly connected with the star wheel turntable (2), and the output end of the second motor (301) is fixedly connected with the conveying turntable (3).