Warping machine with adjustable warp tension
By introducing a tensioning mechanism consisting of a rotating roller frame and a telescopic unit into the warping machine, the warp tension adjustment steps are simplified, the adjustment efficiency and accuracy are improved, the service life of the warp is extended, and friction and wear are reduced.
Patent Information
- Application Number
- CN202520487927.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-20
AI Technical Summary
Existing warping machines involve numerous steps, take a long time, and have a complex structure when adjusting warp tension.
A tensioning mechanism consisting of a rotating frame, a rotating roller, and a telescopic unit is adopted. By rotating the rotating frame, the second rotating roller is driven to rotate around the rotating roller axis. Combined with the use of the telescopic unit, the tension of the warp threads can be quickly adjusted.
It simplifies the operation process, improves the efficiency, adaptability and accuracy of position adjustment, extends the service life of the warp, and reduces friction and wear.
Smart Images

Figure CN223907040U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a beaming machine technical field especially a kind of warp tension adjustable beaming machine. BACKGROUND
[0002] Beaming machine is a kind of machine for beaming, and can be divided into two categories, one is traditional cylinder type friction transmission beaming machine, and the other is new type beaming beam direct transmission beaming machine, the pressurizing method of cylinder type friction transmission beaming is relying on weight of weight, warp beam arm and warp beam itself, horizontal pressurizing mode is adopted after old machine transformation, and new type beaming beam beaming is automatically reduced motor speed by electromechanical control device to keep warp beam winding line speed constant, beaming machine is a kind of special machine, it can complete the traditional complicated beaming operation on current market through a process, beaming machine is to complete whole process by directly dividing and beaming parent yarn with one project, and it is the sum of current market dividing yarn one process and beaming one process, which saves great cost for customers and brings maximum profit.
[0003] In the utility model of CN221141996U, a kind of warp tension adjustable beaming machine is disclosed, including first workbench, second workbench, first motor and second motor, the top of the first workbench is slidably connected with first fixed column and second fixed column, the second motor is connected with threaded rod, and the threaded rod is installed with connecting block, the warp tension adjustable beaming machine is provided with convenient adjusting mechanism, first motor and second motor are started, first motor drives beaming roller to rotate, second motor drives threaded rod to rotate, under the action of second sliding block and second sliding groove, connecting block and first rotating shaft drive first rotating roller to move up and down to adjust height, the position of first rotating roller is adjusted by first sliding block and first sliding groove in the bottom of first fixed column and second fixed column, the tension during beaming can be adjusted, so that the position and height of rotating roller are conveniently adjusted during use, so as to adjust the tension of warp, so that the device has high applicability and is used flexibly.
[0004] However, in the above scheme, when the first rotating stick needs to be adjusted to a predetermined position, the connecting block is first driven by the threaded rod to move the first rotating stick vertically, and then the first rotating stick is driven to move horizontally by adjusting the position of the first sliding block, which has two problems, one is that the steps are too many, and the adjustment time is long, and the other is that the structure is complex. UTILITY MODEL CONTENTS
[0005] The utility model aims at solving the problems of more operation steps and long adjustment time when adjusting the tension of warp in prior art beaming machine, and provides a kind of warp tension adjustable beaming machine.
[0006] To achieve the above object, the utility model adopts the following technical scheme:
[0007] The application discloses a warp tension-adjustable warping machine, which comprises two equipment boxes arranged on two sides, a warping roller arranged between the two equipment boxes, a tensioning mechanism arranged above the rear side of the warping roller, the tensioning mechanism comprising a second rotating roller and a rotating roller frame, the second rotating roller being parallel to the warping roller, the rotating roller frame being rotatably arranged on the equipment box, and one end of the rotating roller frame being rotatably connected with the second rotating roller.
[0008] Further, the other end of the rotating roller frame is rotatably arranged with a third rotating roller, and the third rotating roller is parallel to the second rotating roller.
[0009] Further, the rotating roller frame has two rotating roller frames arranged on the two sides of the second rotating roller and the third rotating roller, and the second rotating roller and the third rotating roller are arranged with warp threads.
[0010] Further, one end of the rotating roller frame away from the rotating roller frame is arranged with a connecting rod, one end of the connecting rod away from the rotating roller frame is arranged with a telescopic unit, and the two ends of the telescopic unit are respectively hinged to the inner wall of the equipment box and the end of the connecting rod.
[0011] Further, the warping roller is arranged with a first rotating roller between the warping roller and the tensioning mechanism, and the first rotating roller is arranged in front of the tensioning mechanism.
[0012] Further, the front end of the equipment box is arranged with an operation table, and the operation table is electrically connected with the telescopic unit.
[0013] Further, the front side of the warping roller is arranged with a protective fence, and the protective fence is rotatably arranged on the equipment box.
[0014] Compared with the prior art, the warp tension-adjustable warping machine has the following beneficial effects:
[0015] The warp tension-adjustable warping machine has the following beneficial effects:
[0016] Other advantages, objects and features of the application will be described in the following description; and to some extent, it will be obvious to those skilled in the art based on the following description; or it can be taught from the practice of the application. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is the whole structure perspective view of the utility model;
[0018] Figure 2 It is the whole structure overhead view of the utility model;
[0019] Figure 3 It is the tensioning mechanism perspective view of the utility model;
[0020] Figure 4 It is the tensioning mechanism rotation effect perspective view of the utility model;
[0021] Figure 5 It is the tensioning mechanism rotation effect side view of the utility model.
[0022] In the drawing:
[0023] 1, equipment box;2, warp beam;3, guardrail;4, operation table;5, first rotating stick;6, tensioning mechanism;601, second rotating stick;602, third rotating stick;603, rotating stick frame;604, rotating stick shaft;605, connecting rod;606, telescopic unit;607, hinged seat;7, warp. Specific implementation
[0024] The technical scheme in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0025] Referring to Figures 1-5 The utility model discloses a warp tension adjustable warping machine, including the equipment box 1 of both sides, and the equipment box 1 is the main support structure and mounting structure of warping machine, is located the both sides of equipment, is used for installing and fixed other components, and the electromechanical drive equipment of equipment is mainly installed in the inside of equipment box 1.
[0026] Warping beam 2 is installed between the two equipment boxes 1, and the warping beam 2 is located at the front position between the two equipment boxes 1. The warping beam 2 is one of the core components of the warping device, used for winding and arranging warp, and the warp is wound and arranged on the warping beam 2 from the rear side to the front during use.
[0027] The tensioning mechanism 6 is installed above the rear side of the warping beam 2, and the tensioning mechanism 6 is used for adjusting the tension of the warp, to ensure that the warp maintains appropriate tension during the warping process.
[0028] The tensioning mechanism 6 comprises a second rotating roller 601 parallel to the warping roller 2 and a rotating roller frame 603 rotatably mounted on the equipment box 1, and the rotating roller frame 603 is rotatably connected between one end and the second rotating roller 601. The second rotating roller 601 is part of the tensioning mechanism 6, used to guide and support the warp, and in use, the rotating roller frame 603 is rotated to drive the second rotating roller 601 to rotate, and the second rotating roller 601 is close to or away from the warping roller 2, so that the warp can smoothly transition during tensioning, reducing the friction and wear of the warp, and prolonging the service life of the warp.
[0029] The middle of the rotating roller frame 603 is connected to the equipment box 1 through a rotating roller shaft 604, the rotating roller shaft 604 is rotatably connected between the equipment box 1 and the rotating roller frame 603, and the rotating roller shaft 604 is fixedly connected between the rotating roller frame 603, so that the rotating roller frame 603 can rotate around the rotating roller shaft 604, ensuring the stable operation of the tensioning mechanism 6.
[0030] The other end of the rotating roller frame 603 is rotatably mounted with a third rotating roller 602, which is parallel to the second rotating roller 601 and is used to further guide and support the warp. The design of the third rotating roller 602 enables the warp to be more evenly distributed during tensioning, reducing the twisting and deformation of the warp and improving the quality of warping.
[0031] The rotating roller frame 603 has two, and the two rotating roller frames 603 are located on both sides of the second rotating roller 601 and the third rotating roller 602, and the warp 7 is arranged between the second rotating roller 601 and the third rotating roller 602. The rotatable design of the rotating roller frame 603 enables the tensioning mechanism 6 to flexibly adjust the tension of the warp, adapt to the needs of different warps, and improve the versatility and adaptability of the equipment.
[0032] And when the rotating roller frame 603 drives the second rotating roller 601 and the third rotating roller 602 to rotate, because the second rotating roller 601 and the third rotating roller 602 rotate in opposite directions, the adjustment effect is further improved when adjusting the tightness of the warp.
[0033] One end of one of the rotating roller shafts 604 away from the rotating roller frame 603 is mounted with a connecting rod 605, the connecting rod 605 is mounted inside the equipment box 1, one end of the connecting rod 605 away from the rotating roller shaft 604 is mounted with a telescopic unit 606, the telescopic unit 606 can be a hydraulic cylinder, and the two ends of the telescopic unit 606 are respectively hinged to the inner wall of the equipment box 1 and the end of the connecting rod 605. One end of the telescopic unit 606 is assembled with the inner wall of the equipment box 1 through a hinge seat 607.
[0034] The connecting rod 605 is used for transmitting the movement of the telescopic unit 606, so that the movement of the telescopic unit 606 can be effectively transmitted to the roller frame 603, and the telescopic unit 606 is used for adjusting the position of the roller frame 603, so as to adjust the tension of the warp, and the design is such that the tension of the warp can be accurately adjusted, the needs of different warps are met, and the accuracy and efficiency of the warping are improved.
[0035] The first roller 5 is installed between the warping roller 2 and the tensioning mechanism 6, is located in front of the tensioning mechanism 6, is used for further guiding the warp, and the design of the first roller 5 is such that the warp can be smoothly transitioned before entering the tensioning mechanism 6, the angle change of the warp wound on the warping roller 2 by the tensioning mechanism 6 is reduced, the friction and wear of the warp are reduced, the quality of the warping is improved, and the winding direction of the warp can be referred to as shown in the figure. Figure 5 The warp is previously wound on the warping roller 2 from above the first roller 5.
[0036] The operation table 4 is installed at the front end of the equipment box 1, is electrically connected with the telescopic unit 606, and is used for controlling the operation of the warping equipment, in particular, adjusting the tension of the warp. The design of the operation table 4 is such that the operator can conveniently control the operation of the warping equipment and adjust the tension of the warp.
[0037] The protective rail 3 is installed on the front side of the warping roller 2, is rotatably installed on the equipment box 1, and is used for protecting the safety of the operator. The design of the protective rail 3 can effectively prevent the operator from contacting the moving parts during the operation of the equipment, reduce the occurrence of safety accidents, and improve the safety of the equipment.
[0038] Working principle: when in use, the warp is wound from the rear to the front of the tensioning mechanism 6, first from top to bottom around the third roller 602, then from bottom to top around the second roller 601, from top to front around the first roller 5, and finally from the top of the warping roller 2 to the front, and then wound downward on the warping roller 2. When it is necessary to adjust the tension of the warp, the telescopic action of the telescopic unit 606 is controlled, the second roller 601 is driven to rotate by the connecting rod 605 and the roller shaft 604, so that the second roller 601 moves away from or approaches the first roller 5, and the third roller 602 moves in the opposite direction relative to the second roller 601, so as to further quickly adjust the tension of the warp.
[0039] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
[0040] In the description of the present specification, the description referring to the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. Furthermore, the person skilled in the art can combine and combine the different embodiments or examples described in the present specification and the features of the different embodiments or examples, without contradiction.
[0041] Although the embodiments of the present application have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present application, and the person skilled in the art can make changes, modifications, replacements and modifications to the above embodiments within the scope of the present application.
Claims
1. A warp tension adjustable warping machine comprising device boxes (1) on both sides, a warping roller (2) is arranged between the two device boxes (1), characterized in that, The rear side of the warping roller (2) is provided with a tensioning mechanism (6), the tensioning mechanism (6) comprises a second rotating roller (601) and a rotating roller frame (603), the second rotating roller (601) is parallel to the warping roller (2), the rotating roller frame (603) is rotatably installed on the equipment box (1), and one end of the rotating roller frame (603) is rotatably connected with the second rotating roller (601).
2. The machine according to claim 1, wherein The middle of the rotating roller frame (603) is connected with the equipment box (1) through a rotating roller shaft (604), and the other end of the rotating roller frame (603) is rotatably provided with a third rotating roller (602), and the third rotating roller (602) is parallel to the second rotating roller (601).
3. The warp beam of claim 2 wherein, The rotating roller frame (603) has two, and the two rotating roller frames (603) are located on both sides of the second rotating roller (601) and the third rotating roller (602), and the second rotating roller (601) and the third rotating roller (602) are provided with a warp (7).
4. The machine according to claim 3, wherein One end of the rotating roller shaft (604) away from the rotating roller frame (603) is provided with a connecting rod (605), one end of the connecting rod (605) away from the rotating roller shaft (604) is provided with a telescopic unit (606), and the two ends of the telescopic unit (606) are respectively hinged with the inner wall of the equipment box (1) and the end of the connecting rod (605).
5. The warp beam of claim 4 wherein, The warping roller (2) and the tensioning mechanism (6) are provided with a first rotating roller (5), and the first rotating roller (5) is located in front of the tensioning mechanism (6).
6. The warp beam of claim 5 wherein, The front end of the equipment box (1) is provided with an operation table (4), and the operation table (4) is electrically connected with the telescopic unit (606).
7. The machine according to claim 1, wherein The front side of the warping roller (2) is provided with a protective fence (3), and the protective fence (3) is rotatably installed on the equipment box (1).
Citation Information
Patent Citations
Warping machine with adjustable warp tension
CN221141996U