Dual-channel mudstone transportation mechanism of tube push bench

The design of the dual-channel mud and rock transportation mechanism of the pipe jacking machine enables efficient transportation and continuous construction of mud and rock, solving the problems of low efficiency and leakage in traditional single-channel transportation, and ensuring the continuity and safety of construction.

CN223908216UActive Publication Date: 2026-02-13YANGZHOU DILONG MASCH CO LTD
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Patent Information

Application Number
CN202520447495.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-02-13
Estimated Expiration
2035-03-14

AI Technical Summary

Technical Problem

Traditional single-channel mud and rock transportation mechanisms suffer from low transportation efficiency and mud and rock leakage during pipe jacking construction, affecting construction progress and safety.

Method used

Design a dual-channel mud and rock transportation mechanism for a pipe jacking machine. The mechanism uses a left and right unloading port that cooperates with a left baffle and a right baffle, respectively. The dual-channel transportation of mud and rock is achieved by a rotating shaft drive. This allows the machine to switch to another trolley when one trolley is fully loaded, thus reducing waiting time.

Benefits of technology

It improved the efficiency of mud and rock transportation, prevented mud and rock spills, and ensured the continuity and safety of construction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a double-channel mudstone transportation mechanism of a tube push bench, which comprises a base, external tracks and a trolley transportation track are arranged on the base, and the trolley transportation track is arranged between the external tracks; a movable frame is arranged on the outer rail, a belt conveying mechanism is arranged above the movable frame, a feeding bin with a triangular section is arranged below the tail end of the belt conveying mechanism, and a left discharging opening and a right discharging opening are formed in the two sides of the feeding bin respectively. A rotating shaft is arranged at the bottom of the feeding bin and driven by a connecting motor, and the two sides of the rotating shaft are connected with a left baffle and a right baffle correspondingly. Four groups of trolley transportation rails are provided, a first trolley and a second trolley are respectively arranged on the trolley transportation rails, and feeding holes are formed in the tops of the first trolley and the second trolley; the adjacent inner side plates of the first trolley and the second trolley are located under the rotating shaft. The first trolley and the second trolley can be efficiently switched, waiting for trolley changing time is not needed, and working efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a pipe jacking machine mudstone transportation field, especially in a pipe jacking machine double -channel mudstone transportation mechanism. BACKGROUND

[0002] In the pipe jacking machine construction process, the transportation of mudstone is indeed a vital link. The traditional single-channel transportation mechanism faces many challenges in practical application and is difficult to meet the needs of modern pipe jacking machine efficient and continuous construction.

[0003] When the pipe jacking machine is excavating underground, a large amount of mudstone will be produced. These mudstones need to be discharged in time and efficiently to ensure the smooth progress of construction and the stability of the tunnel. However, the existing single-channel transportation mechanism has obvious limitations in design. When a full load mud car is removed and replaced with an empty one, there is a significant waiting time in this process. During the waiting period, the mudstone produced by the pipe jacking machine may overflow in small amounts, which not only affects the construction progress, but also may have adverse effects on the safety and environment of the construction site. SUMMARY

[0004] The purpose of the utility model is to provide a pipe jacking machine double-channel mudstone transportation mechanism with high mud discharging efficiency and no mudstone leakage.

[0005] The purpose of the utility model is achieved as follows: a pipe jacking machine double-channel mudstone transportation mechanism, comprising a base, the base is provided with an external track and a car transportation track, the car transportation track is placed between the external tracks;

[0006] The external track is provided with a moving frame, the moving frame is provided with a belt transportation mechanism above, the belt transportation mechanism is provided with a triangular cross-section feed bin below the end, the feed bin is provided with a left discharge port and a right discharge port on both sides; the feed bin is provided with a rotating shaft at the bottom, the rotating shaft is driven by a connecting motor, the rotating shaft is connected with a left baffle and a right baffle on both sides;

[0007] The car transportation track is four groups, the car transportation track is provided with a first car and a second car respectively, the first car and the second car are provided with a feed inlet on the top; the adjacent inner side panels of the first car and the second car are located directly below the rotating shaft.

[0008] Preferably, the outer side panels of the first car and the second car are higher than the inner side panels of the first car and the second car, and the outer side panels of the first car and the second car leave a gap with the top of the moving frame.

[0009] Preferably, the left baffle and the right baffle are provided with a contact plate at the end, the inner side of the contact plate is provided with a rubber layer, and the contact plate is in contact with the outer vertical surface of the feed bin.

[0010] Preferably, the lower edge of the left discharge port does not abut against the left baffle with a gap when the left baffle abuts against the left discharge port; the lower edge of the right discharge port does not abut against the right baffle with a gap when the right baffle abuts against the right discharge port.

[0011] Preferably, the width of the first trolley and the second trolley is greater than the length of the left baffle or the right baffle.

[0012] Compared with the prior art, the utility model has the advantages of:

[0013] 1. By setting the left discharge port and the right discharge port, and the corresponding left baffle and right baffle, the double-channel transportation of the mud and stones is realized; after one trolley is fully loaded, the other trolley can be switched to continue loading, and the fully loaded trolley can be removed at this time, so that the waiting time for replacing the trolley in single-channel transportation is reduced, and the transportation efficiency is improved.

[0014] 2. The outer side plates of the first trolley and the second trolley are higher than the inner side plates, and have a gap with the top of the moving frame, so that the interference between the trolley and the moving frame is avoided; at the same time, the inner side plates of the trolley are located directly below the rotating shaft, so that the mud and stones can be accurately dropped into the trolley, and the height of the outer side plates is higher, so that the splashing mud and stones can be blocked, and it is ensured that the mud and stones can be completely dropped into the trolley. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a structural schematic view of the utility model.

[0016] Among them, 1 base, 2 external track, 3 trolley transportation track, 4 moving frame, 5 belt transportation mechanism, 6 feeding bin, 601 left discharge port, 602 right discharge port, 7 rotating shaft, 8 left baffle, 9 right baffle, 10 first trolley, 11 second trolley, 12 abutting plate. DETAILED DESCRIPTION

[0017] The implementation mode of the utility model is illustrated by the following specific embodiments, and other advantages and effects of the utility model can be easily understood by those skilled in the art according to the content disclosed in the specification.

[0018] It should be noted that in the description of this utility model, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use. These terms are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance. The terms "horizontal," "vertical," and "suspended," etc., do not indicate that the component must be absolutely horizontal or suspended, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0019] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0020] like Figure 1 As shown, a dual-channel mud and rock transportation mechanism for a pipe jacking machine includes a base 1, on which an external rail 2 and a trolley transportation rail 3 are provided, with the trolley transportation rail 3 positioned between the external rails 2.

[0021] A movable frame 4 is provided on the external track 2. A belt conveyor mechanism 5 is provided above the movable frame 4. A triangular feed bin 6 is provided below the end of the belt conveyor mechanism 5. A left discharge port 601 and a right discharge port 602 are provided on both sides of the feed bin 6. A rotating shaft 7 is provided at the bottom of the feed bin 6. The rotating shaft 7 is driven by a motor. A left baffle 8 and a right baffle 9 are connected to both sides of the rotating shaft 7.

[0022] The trolley transport track 3 consists of four sets, with a first trolley 10 and a second trolley 11 respectively on the trolley transport track 3. The first trolley 10 and the second trolley 11 are provided with inlets at their tops. The adjacent inner side plates of the first trolley 10 and the second trolley 11 are located directly below the rotating shaft 7.

[0023] like Figure 1As shown, the outer side plates of the first trolley 10 and the second trolley 11 are higher than the inner side plates of the first trolley 10 and the second trolley 11, and gaps are left between the outer side plates of the first trolley 10 and the second trolley 11 and the top of the moving frame 4, so as to ensure smooth movement of the trolley on the track 3 and avoid interference with the frame.

[0024] As shown in the drawings, Figure 1 As shown, the end of the left baffle 8 and the right baffle 9 is provided with a contact plate 12, the inner side of the contact plate 12 is provided with a rubber layer, and the contact plate is in contact with the outer vertical surface of the feeding bin; the contact plate and the outer wall of the feeding bin are protected, and an approach switch can be arranged in the area to realize intelligent control.

[0025] As shown in the drawings, Figure 1 As shown, when the left baffle 8 is in contact with the left discharge port 601, the lower edge of the left discharge port 601 is not in contact with the left baffle 8, leaving a gap; when the right baffle 9 is in contact with the right discharge port 602, the lower edge of the right discharge port 602 is not in contact with the right baffle 9, leaving a gap, so as to ensure that a certain gap is left between the discharge port and the baffle, and to avoid the mud and stones from being stuck in the area, causing damage to the baffle or the feeding port.

[0026] As shown in the drawings, Figure 1 As shown, the width of the first trolley 10 and the second trolley 11 is greater than the length of the left baffle 8 or the right baffle 9, so that the left baffle or the right baffle can rotate freely above and inside the trolley, and the opening and closing angle is ensured.

[0027] The working principle of the utility model is described as follows: the mud is transported to the feeding bin by the belt conveying mechanism. The bottom of the feeding bin is provided with a rotating shaft driven by a motor, and the left baffle and the right baffle are connected to the two sides of the rotating shaft. The left and right baffles can rotate to control the flow direction of the mud. When it is needed to discharge to the left side, the rotating shaft drives the right baffle to rotate to be in contact with the right vertical surface of the feeding bin, so as to ensure that the mud can flow smoothly into the left side, at this time, the first trolley receives the mud; similarly, when it is needed to discharge to the right side, the rotating shaft drives the left baffle to rotate to be in contact with the left vertical surface of the feeding bin, and the mud flows into the second trolley. The first trolley and the second trolley can completely receive the mud flowing out of the feeding bin, and efficient switching of the double-channel mud transportation is realized.

[0028] The above-described embodiments are merely preferred embodiments of the utility model, and do not limit the concept and scope of the utility model. Various modifications and improvements to the technical solutions of the utility model made by those skilled in the art without departing from the design concept of the utility model shall fall within the protection scope of the utility model, and the technical content claimed by the utility model has been fully recorded in the claims.

Claims

1. A double channel debris transport mechanism for a pipe jacking machine, characterized in that, Including base, the base is equipped with external track and trolley transportation track, trolley transportation track is placed between external track; The external track is equipped with a moving frame, the moving frame is equipped with a belt conveying mechanism above, the belt conveying mechanism is equipped with a triangular cross-section feeding bin below the end, the feeding bin is equipped with a left discharge port and a right discharge port respectively on both sides; The bottom of the feeding bin is equipped with a rotating shaft, the rotating shaft is driven by a connecting motor, the rotating shaft is connected with a left baffle and a right baffle respectively on both sides; The trolley transportation track is four groups, the trolley transportation track is equipped with a first trolley and a second trolley respectively, the first trolley and the second trolley are equipped with a feeding port on the top; The adjacent inner side plate of the first trolley and the second trolley is located directly below the rotating shaft.

2. A pipe jacking machine double pass debris transport mechanism according to claim 1 wherein, The outer side plate of the first trolley and the second trolley is higher than the inner side plate of the first trolley and the second trolley, and the outer side plate of the first trolley and the second trolley leaves a gap with the top of the moving frame.

3. A pipe jacking machine double pass debris transport mechanism according to claim 1 wherein, The end of the left baffle and the right baffle is equipped with a contact plate, the inner side of the contact plate is equipped with a rubber layer, and the contact plate is in contact with the outer vertical surface of the feeding bin.

4. A pipe jacking machine double pass debris transport mechanism according to claim 1, wherein, When the left baffle is in contact with the left discharge port, the lower edge of the left discharge port does not contact the left baffle and leaves a gap; When the right baffle is in contact with the right discharge port, the lower edge of the right discharge port does not contact the right baffle and leaves a gap.

5. A pipe jacking machine double pass debris transport mechanism according to claim 1 wherein, The width of the first trolley and the second trolley is greater than the length of the left baffle or the right baffle.