Ballast bed uplift monitoring device

By combining a laser ranging sensor and a relay module in the track bed uplift monitoring device, low-cost, real-time monitoring of track bed uplift is achieved, solving the problems of high cost and significant environmental impact in existing technologies. This technology is suitable for long-distance and small-radius curves.

CN223910222UActive Publication Date: 2026-02-13SHENYANG METRO GROUP CO LTD OPERATION & MAINTENANCE SUPPORT BRANCH
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Patent Information

Application Number
CN202520444532.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-02-13
Estimated Expiration
2035-03-14

AI Technical Summary

Technical Problem

Existing track bed uplift monitoring schemes suffer from high costs, are greatly affected by environmental factors, and cannot achieve long-term real-time monitoring.

Method used

A track bed uplift monitoring device, which includes a control box and a monitoring terminal, is adopted. It uses a laser rangefinder to measure the distance between the tunnel track bed and the arch in real time. Combined with vibration relay and time delay relay modules, it realizes remote alarm and stable data transmission, reducing equipment costs.

Benefits of technology

It enables low-cost, real-time monitoring of track bed uplift, reduces the impact of environmental factors on monitoring data, and is suitable for long-distance and small-radius curved lines, solving the problems of limited monitoring range and high cost in existing technologies.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of subway operation and maintenance. The utility model discloses a ballast bed upheaval monitoring device. A control box comprises a box body, and a V power supply, a remote alarm module, an antenna, a vibration relay module and a delay relay module which are arranged in the box body; the monitoring end comprises a fixed support, a handheld end support and a laser distance measuring sensor, and the handheld end support is connected with the fixed support in a pluggable manner; the handheld end support is used for mounting a range finder; the laser distance measuring sensor is installed on the fixing support and used for measuring the distance between a monitoring point position and a tunnel vault fixing point, and the laser distance measuring sensor is connected with the remote alarm module through a signal line and provides data signals for the remote alarm module. According to the utility model, the laser distance measuring sensor is used as a signal acquisition terminal to measure the distance between a tunnel ballast bed monitoring point and a tunnel vault in real time, and when the point data change exceeds an alarm value, a point mark number and alarm information are transmitted to a mobile phone of a related worker in a remote alarm mode; in addition, the false alarm condition is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of subway maintenance, and particularly relates to a track bed monitoring device. BACKGROUND

[0002] Track bed heave monitoring is an important work in railway engineering, mainly used for detecting and preventing track bed heave caused by temperature changes, water freezing or other factors. Track bed heave may affect the smoothness and safety of the railway line, so regular monitoring and maintenance are needed.

[0003] At present, the track bed heave monitoring schemes mainly include:

[0004] The first one is manual inspection monitoring, which checks the track bed surface by visual inspection and looks for heave signs. Simple measuring tools (such as a level and a ruler) are used for preliminary measurement, but manual implementation has the disadvantage that it cannot be carried out in real time during track bed monitoring.

[0005] The second one is track geometry measurement vehicle monitoring: a special track geometry measurement vehicle is used to detect the geometric state of the track by high-precision sensors, including height, level, gauge and other parameters. It can quickly and accurately detect the position and degree of track bed heave.

[0006] The third one is automatic monitoring, which installs fixed sensors (such as displacement sensors and strain gauges) at key positions of the track bed to monitor the changes of the track bed in real time. For example, Chinese patent CN 109343548 A transmits data to the monitoring center through wireless transmission to realize remote real-time monitoring and early warning.

[0007] The fourth one is unmanned aerial vehicle inspection monitoring, which uses a UAV to carry a high-definition camera or a laser scanner to conduct aerial inspection of the track bed. It can cover a large area and quickly obtain three-dimensional data of the track bed surface. The last three monitoring devices are costly and not suitable for long-term monitoring. INVENTION CONTENTS

[0008] The utility model aims to solve the above-mentioned problems of manual monitoring and automatic monitoring, and provides a track bed heave monitoring device, which can achieve the same effect and function as the existing track bed heave monitoring scheme, is low in cost and does not need much maintenance.

[0009] The utility model adopts the technical scheme of a track bed heave monitoring device, which comprises a control box and a monitoring end.

[0010] The control box comprises a box body and a V power supply, a remote alarm module, an antenna, a vibration relay module and a time delay relay module installed in the box body; the V power supply, the remote alarm module, the vibration relay module and the time delay relay module are connected in series to form a signal loop; the antenna is arranged on the box body and connected to the remote alarm module through a signal line and provides signal reception for the remote alarm module; the vibration relay module is connected to the monitoring end signal at the same time;

[0011] The monitoring end comprises a fixed support, a handheld end support and a laser ranging sensor, and the handheld end support and the fixed support are plug-in connected; the handheld end support is used for installing a range finder; the laser ranging sensor is installed on the fixed support and used for measuring the distance between the monitoring point and a fixed point on the tunnel vault, and the laser ranging sensor is connected to the remote alarm module through a signal line and provides a data signal for the remote alarm module.

[0012] Further, the monitoring end further comprises a cover plate which is installed on the fixed support through a screw rod and used for protecting the laser ranging sensor.

[0013] Further, the fixed support, the handheld end support and the cover plate of the monitoring end are made of aluminum alloy; the handheld end support and the fixed support are plug-in connected through a groove and a protrusion; and the fixed support is fixed to the track bed monitoring point through an expansion bolt.

[0014] Further, the handheld end support comprises a back plate (801), a fastening buckle (802) and a supporting block (803) which are used for fixing the range finder; the handheld end support concave-convex structure (804) and the fixed support end concave-convex structure (701) are plug-in connected to orient the handheld end support.

[0015] Further, the laser ranging sensor of the monitoring end serves as a signal acquisition terminal, measures the distance between the track bed monitoring point and the fixed point on the tunnel vault in real time, and when the point data changes beyond an alarm value, an alarm signal is transmitted to the remote alarm module, and the remote alarm module transmits the monitoring point label and alarm information to the mobile phone of the relevant staff through a telephone and a short message.

[0016] Further, the vibration relay module of the control box receives the monitoring end signal, and when the monitoring point is vibrated to cause the monitoring point value to exceed the alarm value, the alarm signal between the laser ranging sensor and the remote alarm module is cut off by the vibration relay module.

[0017] Further, the antenna of the control box is connected to the box body through a magnetic base.

[0018] The utility model discloses a control box, 12V power supply, remote alarm module, vibration relay module and delay relay module are arranged in the box body, and the signal loop is formed, the antenna is connected with the remote alarm module through the signal line and provides signal reception for it, the handheld end support of monitoring end can install 1 range finder, and is used when manual measurement data, the laser ranging sensor is used as signal acquisition terminal, and the distance between the monitoring point of tunnel bed and the fixed point of tunnel vault is measured in real time, when the point data changes and exceeds the warning value, the remote alarm module can realize the purpose of remote alarm through the mode of telephone and short message and transmits the monitoring point mark and alarm information to the mobile phone of relevant staff, can solve the shortcoming that the bed monitoring can only be carried out during the outage and can not be carried out in real time during manual monitoring, and the purpose of real-time monitoring is achieved.

[0019] The utility model discloses a vibration relay module, can realize when the monitoring point is caused vibration due to train and other factors and leads to the monitoring point value exceeding the warning value, and the alarm signal transmission is cut off, and the vibration influence of monitoring point is filtered. The delay relay module can prolong the signal transmission path, realize the purpose of stable data alarm and fluctuation data alarm signal transmission, and further filter the fluctuation influence of laser ranging sensor data caused by use environment and other factors. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is the structural schematic diagram of the utility model;

[0021] Figure 2 It is the structural schematic diagram of the utility model monitoring end;

[0022] Figure 3 It is the schematic diagram of each component in the control box of the utility model;

[0023] Figure 4 It is the alarm signal transmission diagram of the utility model;

[0024] Figure 5 It is the equipment installation and use schematic diagram of the utility model;

[0025] In the drawing: 1. box body, 2. 12V power supply, 3 remote alarm module, 4. antenna, 5. vibration relay module, 6. delay relay module, 7. fixed support, 701 fixed support end concave-convex structure, 8. handheld end support, 801. backboard, 802. fastening buckle, 803. support block, 804. handheld end support concave-convex structure, 9. laser ranging sensor, 10. cover plate. DETAILED DESCRIPTION

[0026] The utility model will be explained in detail below in combination with the drawings and embodiments, but the utility model is not limited to the specific embodiments.

[0027] As Figures 1-3 Indicated, the utility model as a whole consists of two parts, including control box and monitoring end. Control box and monitoring end are connected through signal line.

[0028] As Figure 3 Indicated, the control box includes box body 1, 12V power supply 2, remote alarm module 3, antenna 4, vibration relay module 5 and delay relay module 6. Box body 1 is internally provided with 12V power supply 2, remote alarm module 3, vibration relay module 5 and delay relay module 6;Antenna 4 is placed on box body 1, is connected with box body 1 through the magnetic attraction base of antenna 4, is connected with remote alarm module 3 through signal line and provides signal reception for it;12V power supply 2 provides power supply for the whole signal loop, and is connected with remote alarm module 3, vibration relay module 5 and delay relay module 6 to form a signal loop;Remote alarm module 3, vibration relay module 5 and delay relay module 6 are general devices, and the modules can be purchased in the market. Among them, remote alarm module 3 is transmitted to the receiving personnel through 4G after monitoring the on-off signal of alarm information;Vibration relay module 5 controls the on-off of the relay of vibration switch control module, and then realizes the signal transmission between remote alarm module 3 and alarm information;Delay relay module 6 can realize the purpose of prolonging signal reception, and the module relay is turned on when the signal lasts more than the predetermined time, and the intermittent signal does not trigger the opening and closing of the module relay.

[0029] As Figure 2 Indicated, the monitoring end includes fixed support 7, handheld end support 8, laser ranging sensor 9 and cover plate 10. Its material is aluminum alloy;Fixed support 7 is fixed on the track bed monitoring point through expansion bolt;Laser ranging sensor 9 is mounted on fixed support 7 through screw rod, is used to measure the distance between monitoring point and tunnel vault fixed point, is connected with remote alarm module 3 in box body 1 through signal line, and provides alarm signal for it;Cover plate 10 is mounted on fixed support 7 through screw rod, and is used to protect laser ranging sensor 9.

[0030] Handheld end support 8 can install 1 ranging instrument, and is used when manual measurement data is used;Handheld end support and fixed support are connected through recess and protrusion plug-in type;Handheld end support includes back plate 801, fastening buckle 802, support block 803 and is used for fixing ranging instrument together;Handheld end support concave-convex structure 804 and fixed support end concave-convex structure 701 are plug-in type connection as the orientation of handheld end support.

[0031] As Figure 4 , Figure 5As shown, the laser ranging sensor 9 of the monitoring end serves as a signal collection terminal, and measures the distance between the monitoring point of the tunnel bed and the fixed point of the tunnel vault in real time. When the point data changes beyond the warning value, the alarm signal passes through the vibration relay module 5, the delay relay module 6 and the remote alarm module 3 in turn, and then the remote alarm module 3 transmits the monitoring point label and the alarm information to the mobile phone of the relevant staff through the telephone and short message mode, so as to achieve the purpose of remote alarm.

[0032] According to the actual operation needs, the handheld end support is provided, and the range finder is provided to realize the purpose of manually measuring the monitoring point. When measuring, the handheld end support provided with the range finder is vertically inserted into the fixed support of the monitoring device, the data of the point to the tunnel vault is obtained through the range finder, and then the data is compared with the previously obtained data to master the change of the monitoring position.

[0033] The vibration relay module 5 can cut off the alarm signal transmission when the monitoring point value exceeds the warning value due to the vibration of the train passing and other factors, and filter the influence of the vibration of the monitoring point.

[0034] The delay relay module 6 can prolong the signal transmission path, realize the purpose of stable data alarm and fluctuating data alarm signal transmission, and further filter the fluctuation influence of the laser ranging sensor 9 data caused by the use environment and other factors.

[0035] The above content is a further detailed description of the utility model made in combination with the technical scheme, and cannot be regarded as the specific implementation of the utility model limited to these descriptions. For ordinary skilled persons in the technical field to which the utility model belongs, simple deductions and substitutions can be made without departing from the concept of the utility model, and all of them should be regarded as the protection range of the utility model.

Claims

1. A device for monitoring a track bed hump, characterized by: The control box and the monitoring end are included; The control box includes a box body (1) and 12V power supply (2), remote alarm module (3), antenna (4), vibration relay module (5) and delay relay module (6) installed in the box body; 12V power supply (2), remote alarm module (3), vibration relay module (5) and delay relay module (6) are connected in series to form a signal loop; the antenna (4) is arranged on the box body (1), and the antenna (4) is connected with the remote alarm module (3) through a signal line and provides signal reception for the remote alarm module (3); the vibration relay module (5) is connected with the monitoring end signal at the same time; The monitoring end includes a fixed support (7), a handheld end support (8) and a laser ranging sensor (9), and the handheld end support (8) and the fixed support (7) are connected in a plug-in manner; the handheld end support is used for installing one range finder; the laser ranging sensor (9) is installed on the fixed support (7) and is used for measuring the distance between the monitoring point and the fixed point on the tunnel vault, and the laser ranging sensor (9) is connected with the remote alarm module (3) through a signal line and provides a data signal for the remote alarm module (3).

2. The track bed hump monitoring device of claim 1, wherein: The monitoring end further includes a cover plate (10) which is installed on the fixed support (7) through a screw rod and is used for protecting the laser ranging sensor (9).

3. The track bed bump monitoring device of claim 1, wherein: The fixed support (7), the handheld end support (8) and the cover plate (10) of the monitoring end are made of aluminum alloy; the handheld end support (8) and the fixed support (7) are connected in a plug-in manner through a groove and a protrusion; and the fixed support (7) is fixed to the track bed monitoring point through an expansion bolt.

4. The track bed hump monitoring device according to any one of claims 1-3, characterized in that: The laser ranging sensor (9) of the monitoring end serves as a signal acquisition terminal and measures the distance between the track bed monitoring point and the fixed point on the tunnel vault in real time; when the point data changes by more than an alarm value, an alarm signal is transmitted to the remote alarm module (3), and the remote alarm module (3) transmits the monitoring point label and alarm information to the mobile phone of the relevant staff through the telephone and short message modes.

5. The track bed hump monitoring device of any one of claims 1-3, wherein: The vibration relay module (5) of the control box receives the monitoring end signal; when the monitoring point is vibrated to cause the monitoring point value to exceed the alarm value, the alarm signal between the laser ranging sensor (9) and the remote alarm module (3) is cut off by the vibration relay module (5).

6. The track bed hump monitoring device of any one of claims 1-3, wherein: The antenna (4) of the control box is connected with the box body (1) through a magnetic base.

7. The track bed bump monitoring apparatus of claim 3, wherein: The handheld end support includes a back plate (801), a fastening buckle (802) and a supporting block (803) which are used for fixing the range finder; the concave-convex structure (804) of the handheld end support is connected with the concave-convex structure (701) of the fixed support in a plug-in manner to orient the handheld end support.

Citation Information

Patent Citations

  • Inspection system for subway tunnel inspection robot

    CN109343548A