Horizontal alignment positioning clamp for fusion depth detection after welding line sectioning

By designing a fixture with a base, clamping components, and adjustment components, the complex problems of positioning and alignment in weld penetration testing after weld sectioning were solved, achieving high-precision and reliable testing results, and improving the versatility and ease of cleaning of the fixture.

CN223910913UActive Publication Date: 2026-02-13JIANGXI FIRST HYDRAULIC
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Patent Information

Application Number
CN202520840742.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2026-02-13
Estimated Expiration
2035-04-29

AI Technical Summary

Technical Problem

In existing weld penetration testing after sectioning, the positioning and alignment operations are complex, making it difficult to ensure the sample is level, which affects the accuracy and efficiency of the test, and the fixtures lack versatility.

Method used

A fixture comprising a base, clamping assembly, adjusting assembly, and shock-absorbing pads was designed. The adjusting assembly, in conjunction with an electronic level, enables high-precision alignment. The clamping assembly can secure samples of different sizes. The shock-absorbing pads reduce external vibration interference.

Benefits of technology

It achieves high-precision detection results, improves the accuracy and reliability of detection, and enhances the versatility and ease of cleaning of the fixture.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223910913U_ABST
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Abstract

The utility model discloses a horizontal alignment positioning clamp for penetration detection after welding line sectioning, which comprises a base, a clamping assembly, an adjusting assembly and a shock pad, the clamping assembly is arranged in the middle of the upper part of the base, the adjusting assembly is arranged at the upper part of the outer side of the base, the shock pad is arranged at the bottom of the base, and a clamping cylinder is arranged in the middle of the upper part of the base; the clamping assembly comprises an adjusting knob, a first fine adjustment screw rod, an inner screw rod, a second fine adjustment screw rod and an adjusting shaft rod; the adjusting knobs are arranged at the two ends of the clamping cylinder, the first fine-tuning screw rods are arranged on the adjusting knobs, the inner screw rods are arranged at one ends of the first fine-tuning screw rods, the second fine-tuning screw rods are arranged on the peripheries of the inner screw rods, and the adjusting shaft rods are arranged at the two ends of the first fine-tuning screw rods and the two ends of the second fine-tuning screw rods and connected with the adjusting knobs. According to the utility model, the fixed block of the clamping assembly is matched with the movable vice, so that the sectioned welding seam samples with different specifications can be fixed, and the universality of the clamp is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a welding seam molten depth detection technical field, specifically to a kind of welding seam sectioning post-molten depth detection level alignment positioning fixture. BACKGROUND

[0002] In the field of welding quality detection, the welding seam penetration is a key detection index. For some important welded structural members, the welding seam often needs to be sectioned for accurate measurement of the penetration. However, in the existing welding seam sectioning post-molten depth detection, positioning and alignment operations often have many problems. For example, the existing fixture structure is relatively complex, the operation process is cumbersome, and a lot of time and effort is required for sample alignment positioning. Moreover, it is difficult to ensure the horizontal state of the sample during the alignment process, which affects the detection accuracy. At the same time, the special shape and size of different welding seams also put higher requirements on the universality of the fixture. These problems result in low detection efficiency, insufficient result accuracy and reliability.

[0003] However, in the existing welding seam sectioning post-molten depth detection, positioning and alignment operations often have many problems. For example, the existing fixture structure is relatively complex, the operation process is cumbersome, and a lot of time and effort is required for sample alignment positioning. Moreover, it is difficult to ensure the horizontal state of the sample during the alignment process, which affects the detection accuracy. At the same time, the special shape and size of different welding seams also put higher requirements on the universality of the fixture. These problems result in low detection efficiency, insufficient result accuracy and reliability. SUMMARY

[0004] The utility model provides a kind of welding seam sectioning post-molten depth detection level alignment positioning fixture, and its purpose solves the problems mentioned in the background art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of welding seam sectioning post-molten depth detection level alignment positioning fixture, including base, clamping assembly, adjusting assembly, shock pad:

[0006] The clamping assembly is arranged at the middle part of the upper part of the base, for clamping the sample;

[0007] The adjusting assembly is arranged at the upper part of the outer side of the base, for controlling the horizontal degree of the clamping assembly;

[0008] The shock pad is arranged at the bottom of the base, for stabilizing the base on the horizontal plane.

[0009] Further, the upper middle part of the base is provided with a clamping cylinder; the clamping assembly comprises an adjusting knob, a first fine adjustment screw, an inner screw, a second fine adjustment screw and an adjusting shaft; the adjusting knob is arranged at both ends of the clamping cylinder, the first fine adjustment screw is arranged on the adjusting knob, one end of the first fine adjustment screw is provided with the inner screw, the outer periphery of the inner screw is provided with the second fine adjustment screw, both ends of the first fine adjustment screw and the second fine adjustment screw are provided with the adjusting shaft, and the adjusting shaft is connected with the adjusting knob.

[0010] Further, the outer circumferential wall of the inner screw is provided with an outer reverse thread, the inner wall of the second fine adjustment screw is provided with an inner reverse thread, and the inner screw is arranged in the second fine adjustment screw and matched with the outer reverse thread and the inner reverse thread.

[0011] Further, the first fine adjustment screw and the second fine adjustment screw are threadedly connected with a sliding block, the sliding block is provided with a slot, and the top of the sliding block is provided with a pressing block.

[0012] Further, the bottom of the fixed block is provided with an insertion strip, the insertion strip of the fixed block is arranged in the slot of the sliding block, the insertion strip slides along the slot to be directly below the pressing block, and the insertion strip is provided with an insertion hole.

[0013] Further, the pressing block comprises a rod head, a rod body, a spring assembly, an extrusion plate and a rod cavity; the inner side of the pressing block is provided with a spring cavity, the upper and lower ends of the spring cavity are provided with the rod cavity, the rod cavity and the spring cavity are provided with the rod body, the top of the rod body is provided with the rod head, the lower part of the rod body is provided with the extrusion plate, the extrusion plate and the inner side top wall of the spring cavity are provided with the spring assembly, and the bottom of the rod body is arranged in the insertion hole to fix the fixed block.

[0014] Further, the fixed block of the first fine adjustment screw is provided with a movable vice.

[0015] Further, one end of the clamping cylinder is connected with a rotating rod.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] (1) The utility model can accurately control the levelness of the clamping cylinder through the cooperation of the adjusting assembly and the electronic level, can realize high-precision alignment operation, and ensures the accuracy of the detection result.

[0018] (2) The utility model can fix different specifications of the cut and welded sample through the cooperation of the fixed block and the movable vice of the clamping assembly, and improves the universality of the clamp.

[0019] (3) The utility model effectively reduces the interference of external vibration on the detection result by arranging the shock pad, and improves the reliability of the detection result.

[0020] (4) The utility model can be disassembled to facilitate cleaning of the fixed block and the movable vice. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is the perspective view of the horizontal alignment positioning fixture of the utility model.

[0022] Figure 2 It is the exploded perspective view of the clamping assembly of the utility model.

[0023] Figure 3 It is the plan view of the pressing block of the utility model.

[0024] Figure 4 It is the perspective view of the adjusting assembly of the utility model.

[0025] Marked in the figure: 1, base; 2, clamping assembly; 3, adjusting assembly; 4, shock pad; 21, adjusting knob; 22, first fine adjustment screw rod; 23, inner screw rod; 24, second fine adjustment screw rod; 2201, adjusting shaft; 25, sliding block; 2501, insertion slot; 26, fixed block; 2601, insertion strip; 2602, insertion hole; 27, pressing block; 2701, rod head; 2702, rod body; 2703, spring assembly; 2704, extrusion plate; 2705, spring cavity; 28, rod cavity; 29, movable vice; 31, rotating rod; 32, clamping cylinder. DETAILED DESCRIPTION

[0026] As Figures 1-4 shown; the utility provides technical scheme: a kind of weld sectioning post-melt deep detection horizontal alignment positioning fixture, including base 1, clamping assembly 2, adjusting assembly 3, shock pad 4;

[0027] The upper middle part of base 1 is provided with clamping assembly 2, for clamping test sample;

[0028] The upper part outside base 1 is provided with adjusting assembly 3, for controlling the levelness of adjusting clamping assembly 2;

[0029] The bottom of base 1 is provided with shock pad 4, for stably fixing base 1 on horizontal plane.

[0030] The upper middle part of the base 1 is provided with a clamping cylinder 32; the clamping assembly 2 comprises an adjusting knob 21, a first fine adjustment screw 22, an inner screw 23, a second fine adjustment screw 24, an adjusting shaft 2201, a sliding block 25, a slot 2501, a fixed block 26, an insertion strip 2601, an insertion hole 2602, and a pressing block 27; the adjusting knob 21 is arranged at both ends of the clamping cylinder 32, the adjusting knob 21 is provided with the first fine adjustment screw 22, one end of the first fine adjustment screw 22 is provided with the inner screw 23, the outer periphery of the inner screw 23 is provided with the second fine adjustment screw 24, the outer circumferential wall of the inner screw 23 is provided with an outer reverse thread, the inner wall of the second fine adjustment screw 24 is provided with an inner reverse thread, the inner screw 23 is arranged in the second fine adjustment screw 24 and matched with the outer reverse thread and the inner reverse thread, and the two ends of the first fine adjustment screw 22 and the second fine adjustment screw 24 are provided with the adjusting shaft 2201, and the adjusting shaft 2201 is connected with the adjusting knob 21.

[0031] The first fine adjustment screw 22 and the second fine adjustment screw 24 are threadedly connected with the sliding block 25, the sliding block 25 is provided with the slot 2501, and the top of the sliding block 25 is provided with the pressing block 27.

[0032] The bottom of the fixed block 26 is provided with the insertion strip 2601, the insertion strip 2601 of the fixed block 26 is arranged in the slot 2501 of the sliding block 25, the insertion strip 2601 slides along the slot 2501 to the position directly below the pressing block 27, and the insertion strip 2601 is provided with the insertion hole 2602.

[0033] The pressing block 27 comprises a rod head 2701, a rod body 2702, a spring assembly 2703, an extrusion plate 2704, and a rod cavity 28; the inner side of the pressing block 27 is provided with a spring cavity 2705, the upper and lower ends of the spring cavity 2705 are provided with the rod cavity 28, the rod cavity 28 and the spring cavity 2705 are provided with the rod body 2702, the top of the rod body 2702 is provided with the rod head 2701, the lower part of the rod body 2702 is provided with the extrusion plate 2704, the extrusion plate 2704 and the inner top wall of the spring cavity 2705 are provided with the spring assembly 2703, and the bottom of the rod body 2702 is arranged in the insertion hole 2602 to fix the fixed block 26.

[0034] The fixed block 26 of the first fine adjustment screw 22 is provided with the movable vice 29.

[0035] One end of the clamping cylinder 32 is connected with the rotating rod 31.

[0036] The work flow is as follows: when the sample needs to be clamped, first rotate the adjusting knob 21 by hand to drive the first fine screw rod 22 to rotate, so that the first fine screw rod 22 drives the inner screw rod 23 to rotate in the second fine screw rod 24, through the cooperation of the outer reverse thread of the inner screw rod 23 and the inner reverse thread of the second fine screw rod 24, the first fine screw rod 22 and the second fine screw rod 24 rotate in opposite directions, and the two end sliders 25 are driven to move inward by the rotation of the first fine screw rod 22 and the second fine screw rod 24, at this time, the sample is placed between the fixed block 26 and the movable vice 29, and the sample is clamped by the fixed block 26 and the movable vice 29;

[0037] When the fixed block 26 needs to be disassembled, first pull up the rod head 2701 to move the rod body 2702 and the extrusion plate 2704 upward to extrude the spring assembly 2703, then pull out the rod body 2702 from the insertion hole 2602, and then move the fixed block 26 to the right to pull out the insertion bar 2601 from the insertion slot 2501, then release the rod head 2701, and then move the extrusion plate 2704, the rod body 2702 and the rod head 2701 downward by the elasticity of the spring assembly 2703, and then pull out the fixed block 26 from the slider 25, so as to clean the fixed block 26;

[0038] When the horizontal angle of the clamping cylinder 32 needs to be adjusted, the clamping cylinder 32 can be rotated by rotating the rotating rod 31, so as to adjust the horizontal angle of the clamping cylinder 32, so that the clamped sample meets the detection requirements.

[0039] Although the embodiments of the present application have been shown and described; for those skilled in the art; it can be understood that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the present application; the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A weld profiled post weld penetration detection level alignment positioning fixture, characterized by, The base, clamping assembly, adjusting assembly, shock pad: The base upper middle part is provided with clamping assembly for clamping sample; The base outside upper part is provided with adjusting assembly for controlling the levelness of clamping assembly; The base bottom is provided with shock pad for stabilizing the base on the horizontal plane.

2. The horizontal alignment positioning fixture for detecting the weld penetration after cutting the weld according to claim 1, wherein: The base upper middle part is provided with clamping cylinder; the clamping assembly includes adjusting knob, first fine adjustment screw, inner screw, second fine adjustment screw, adjusting shaft; the adjusting knob is arranged at both ends of the clamping cylinder, the adjusting knob is provided with first fine adjustment screw, the first fine adjustment screw is provided with inner screw at one end, the inner screw is provided with second fine adjustment screw at the periphery, the both ends of the first fine adjustment screw and the second fine adjustment screw are provided with adjusting shaft, and the adjusting shaft is connected with the adjusting knob.

3. The horizontal alignment positioning fixture for detecting the weld penetration after cutting the weld according to claim 2, characterized in that: The outer reverse thread is arranged on the circumferential outer wall of the inner screw, the inner reverse thread is arranged on the inner wall of the second fine adjustment screw, and the inner screw is arranged in the second fine adjustment screw through the cooperation of the outer reverse thread and the inner reverse thread.

4. The horizontal alignment positioning fixture for detecting the weld penetration after the weld is cut according to claim 3, wherein: The first fine adjustment screw and the second fine adjustment screw are threadedly connected with the sliding block, the sliding block is provided with the insertion slot, and the top of the sliding block is provided with the pressing block.

5. The cut-back weld penetration depth detection level alignment fixture of claim 4, wherein: The fixed block is provided with the insertion strip, the insertion strip of the fixed block is used for being installed in the insertion slot of the sliding block, the insertion strip slides along the insertion slot to the position directly below the pressing block, and the insertion strip is provided with the insertion hole.

6. The cut-back weld penetration depth detection level alignment fixture of claim 5, wherein: The pressing block includes rod head, rod body, spring assembly, extrusion plate and rod cavity; the inner side of the pressing block is provided with spring cavity, the both ends of the spring cavity are provided with rod cavity, the rod cavity and the spring cavity are provided with rod body, the top of the rod body is provided with rod head, the lower part of the rod body is provided with extrusion plate, the spring assembly is arranged between the extrusion plate and the inner side top wall of the spring cavity, and the bottom of the rod body is used for inserting into the insertion hole to fix the fixed block.

7. The cut-back weld penetration depth detection level alignment fixture of claim 6, wherein: The fixed block of the first fine adjustment screw is provided with movable vice.

8. The cut-up weld penetration detection level alignment fixture of claim 7, wherein: One end of the clamping cylinder is connected with rotating rod.