Storage battery built-in screen detection device

Abstract

The utility model discloses a storage battery built-in screen plate detection device which comprises a conveying belt, a screen plate detection mechanism and a shell positioning mechanism are arranged on the left side and the right side in the length direction of the conveying belt respectively, and the shell positioning mechanism comprises a fixed clamping plate and a movable clamping plate which can move in the width direction of the conveying belt and is matched with the fixed clamping plate. And the screen plate detection mechanism comprises a detection head which is arranged above the fixed clamping plate and is used for detecting a screen plate above a pole group. The detection device can replace manpower to detect the screen plate in each plate group unit cell in the storage battery, is stable in detection and high in precision, and ensures that each plate group unit cell can be effectively protected, so that the product quality and the production efficiency are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of battery production, and particularly relates to a built-in mesh plate detection device for a storage battery. BACKGROUND

[0002] In the production and manufacturing process of the storage battery, each single cell of the pole group needs to be treated with acid. Because the internal volume of the single cell is small and contains residual gas, direct filling is not only time-consuming, but also difficult to operate. Therefore, a vacuum automatic acid adding machine is generally used in industrial production to form negative pressure by extracting the air inside the battery, thereby accelerating the speed of acid injection.

[0003] Although this method improves the acid adding speed, it can cause the acid flow rate to increase, enhance the impact force of the acid on the diaphragm of the pole group, and thus cause the risk of diaphragm damage. Therefore, some manufacturers set a mesh plate above the pole group and below the acid injection port. When the acid is added, the acid impacts on the mesh plate instead of directly impacting on the diaphragm of the positive and negative poles, and the mesh plate can disperse the impact force of the acid to protect the diaphragm.

[0004] In the current production process, the mesh plate is placed in each single cell of the pole group by artificial way during the open conveying stage when the battery shell is not capped. Artificial placement is prone to cause the mesh plate to be missed due to negligence, resulting in the loss of diaphragm protection for some single cells of the pole group. In the prior art, there is a lack of effective detection of the mesh plate, and only manual visual inspection can be relied on. The detection accuracy is affected by the fatigue degree of the work and is prone to missed detection, which causes the storage battery product to fail due to the invalidation of the diaphragm protection, and affects the yield and service life of the storage battery product. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a built-in mesh plate detection device for a storage battery, which can detect the mesh plate in each single cell of the pole group in the storage battery instead of manpower, has stable detection and high accuracy, ensures that each single cell of the pole group can be effectively protected, and thus improves the product quality and production efficiency.

[0006] To achieve the above-mentioned purpose, the utility model adopts the technical scheme of a built-in mesh plate detection device for a storage battery, which comprises a conveying belt, a mesh plate detection mechanism and a shell positioning mechanism are respectively arranged on the left and right sides of the conveying belt along the length direction of the conveying belt, the shell positioning mechanism comprises a fixed clamping plate and a movable clamping plate which is movable along the width direction of the conveying belt and cooperates with the fixed clamping plate, and the mesh plate detection mechanism comprises a detection head arranged above the fixed clamping plate and used for detecting the mesh plate above the pole group.

[0007] The utility model discloses further improve scheme is, the quantity of detection head is the half of the number of battery pole group, all detection head evenly interval setting is on the mounting panel, and the interval of two pole groups of adjacent two detection heads corresponds one pole group, the one side of mounting panel is equipped with the driving element of moving it.

[0008] The utility model discloses further improve scheme is, the shell positioning mechanism includes the positioning cylinder, the telescopic direction of positioning cylinder is parallel with the width direction of conveying belt, and the movable clamp plate sets up on the telescopic end of positioning cylinder.

[0009] The utility model discloses further improve scheme is, the movable clamp plate includes the clamping part who sets up along the conveying direction of conveying belt and sets up the intercepting part on clamping part, and the length direction of intercepting part is perpendicular with the length direction of clamping part.

[0010] The utility model discloses further improve scheme is, the width of conveying belt is greater than the width of battery shell, and the conveyance is equipped with two guide plates in the horizontal interval above, and the guide plate is located the upstream of the mesh plate detection mechanism, and the adjacent surface of two guide plates gradually approaches from front to back along the conveying direction and forms the tapering guide channel, and the minimum interval of guide channel is compatible with the width of battery shell, and when positioning cylinder retracts, the intercepting part is located the conveying path of guide channel.

[0011] The utility model discloses further improve scheme is, and the downstream of mesh plate detection mechanism is equipped with the discharge mechanism, and the discharge mechanism includes the push-out cylinder who sets up in one side of conveying belt and sets up the defective product collection platform who cooperates with the push-out cylinder in the other side of conveying belt.

[0012] The utility model discloses further improve scheme is, the quantity of detection head is consistent with the pole group number of battery, and every detection head and the pole group in the battery after positioning are one-to-one corresponding setting.

[0013] The utility model discloses further improve scheme is, the driving element is the telescopic rod, and the telescopic direction of telescopic rod is consistent with the length direction of conveying belt.

[0014] The utility model discloses the beneficial effect lies in:

[0015] The utility model discloses through mesh plate detection mechanism and shell positioning mechanism cooperation can replace manpower to the mesh plate in every pole group single cell in battery and carry out detection, and detection is stable, and precision is high, and ensure that every pole group single cell can obtain effective protection, thereby promotes product quality and production efficiency.

[0016] The utility model discloses a detection head quantity is half of pole group quantity (such as 6 pole groups only need 3 detection heads), reduce detection head quantity and cost, can cover all pole groups through the drive member and drive detection head movement simultaneously, guarantee the integrity of detection.

[0017] The utility model discloses a movable clamp plate includes clamping part and intercepts, intercepts first and then promotes the battery shell and clamps it, through intercepting the part and limiting the front and back of battery shell, make it accurate to move to the below of detection head to facilitate detection, improve the stability of detection.

[0018] The utility model discloses a movable clamp plate includes clamping part and intercepts, intercepts first and then promotes the battery shell and clamps it, through intercepting the part and limiting the front and back of battery shell, make it accurate to move to the below of detection head to facilitate detection, improve the stability of detection.

[0019] The utility model discloses a movable clamp plate includes clamping part and intercepts, intercepts first and then promotes the battery shell and clamps it, through intercepting the part and limiting the front and back of battery shell, make it accurate to move to the below of detection head to facilitate detection, improve the stability of detection. BRIEF DESCRIPTION OF DRAWINGS

[0020] Fig. 1 It is the structure side view schematic drawing of the net board detection mechanism of the utility model.

[0021] Fig. 2 It is the structure side view schematic drawing of the net board detection mechanism of the utility model.

[0022] In the drawing, 1-conveyer belt, 2-fixed clamp plate, 3-movable clamp plate, 4-detection head, 5-mounting plate, 6-driving member, 7-positioning cylinder, 8-clamping part, 9-intercepting part, 10-guide plate, 11-inclined plane, 12-push-out cylinder, 13-defective product collection platform. DETAILED DESCRIPTION

[0023] The utility model is further illustrated below in connection with the drawings and specific embodiments.

[0024] Embodiment 1: in connection with Figs. 1-2 It can be known that a battery built-in net board detection device, including conveyer belt 1, the left and right sides along the length direction of conveyer belt 1 are equipped with net board detection mechanism and shell positioning mechanism respectively, shell positioning mechanism includes fixed clamp plate 2 and movable clamp plate 3 that can move along the width direction of conveyer belt and cooperate with fixed clamp plate 2, net board detection mechanism includes the detection head 4 that sets up above fixed clamp plate 2 and detects the net board above pole group.

[0025] The number of detection head 4 is half of the number of battery pole group, all detection head 4 is evenly spaced on mounting plate 5, and the interval between adjacent two detection head 4 corresponds to two pole groups, and one side of mounting plate 5 is provided with driving member 6 for driving it to move. Preferably, the driving member 6 is a telescopic rod, and the telescopic direction of the telescopic rod is consistent with the length direction of the conveyer belt 1.

[0026] Optionally, the detection head 4 is an optical sensor, which detects the presence of the screen plate by emitting infrared light or laser and detecting the change in reflected or transmitted light intensity.

[0027] The screen plate used by the applicant in actual use is pink. Optionally, the detection head 4 is an RGB color sensor, which supports ambient light compensation by analyzing the red, green, and blue light spectra and identifying the RGB value of the screen plate (pink corresponds to a high typical R value). For example, TCS34725, AMS TCS34725, AMS AS7341, MAX44005, etc.

[0028] In existing storage batteries, the number of pole groups is generally even. Taking the case where the number of pole groups is 6, the number of detection heads 4 of the utility model is 3. After the shell positioning mechanism positions the storage battery shell, the three detection heads correspond to the first, third, and fifth pole groups of the storage battery, respectively, and detect whether the screen plates above them are present. Subsequently, the driving member 6 extends, and the detection heads move as a whole and detect the second, fourth, and sixth pole groups of the storage battery.

[0029] The shell positioning mechanism includes a positioning cylinder 7, the extension direction of the positioning cylinder 7 is parallel to the width direction of the conveying belt 1, and the movable clamping plate 3 is arranged on the extension end of the positioning cylinder 7. The movable clamping plate 3 and the fixed clamping plate 2 cooperate to clamp and fix the storage battery. One side of the positioning cylinder 7 is provided with a proximity sensor for detecting whether the storage battery is in place.

[0030] The movable clamping plate 3 includes a clamping portion 8 arranged in the conveying direction of the conveying belt and an intercepting portion 9 arranged on the clamping portion 8, the length direction of the intercepting portion 9 is perpendicular to the length direction of the clamping portion 8. The intercepting portion 9 is arranged at one end of the clamping portion 8, and the storage battery is intercepted by the intercepting portion 9 after moving to one side of the clamping portion 8. The length of the intercepting portion 9 is shorter than the width of the storage battery shell, so that the storage battery shell can be stably clamped between the movable clamping plate 3 and the fixed clamping plate 2.

[0031] The width of the conveying belt 1 is greater than the width of the storage battery shell, and two guide plates 10 are horizontally spaced above the conveying belt 1. The guide plates 10 are located upstream of the screen plate detection mechanism, and the adjacent surfaces of the two guide plates 10 gradually approach from front to back along the conveying direction to form a tapered guide channel. The minimum spacing of the guide channel is adapted to the width of the storage battery shell, and when the positioning cylinder 7 retracts, the intercepting portion 9 is located on the conveying path of the guide channel.

[0032] The spacing between the adjacent surfaces of the two guide plates 10 gradually decreases along the conveying direction of the conveying belt 1 until it is adapted to the width of the storage battery shell. The two guide plates 10 cooperate to enable the storage battery shell to be located in a straight line on the conveying belt 1.

[0033] The downstream of the screen plate detection mechanism is provided with an ejection mechanism, which comprises a push-out cylinder 12 arranged on one side of the conveying belt 1 and a defective product collecting platform 13 arranged on the other side of the conveying belt 1 and matched with the push-out cylinder 12. The push-out cylinder 12 is electrically connected with the screen plate detection mechanism, and a proximity sensor for detecting whether the battery is in place is arranged on one side of the push-out cylinder 12. A vertical plate is arranged on the telescopic end of the push-out cylinder 12 to facilitate pushing out.

[0034] Optionally, the number of the detection heads 4 is consistent with the number of the pole groups of the battery, and each detection head 4 is arranged in one-to-one correspondence with the pole group in the positioned battery. Compared with the number of the detection heads 4 being half of the number of the pole groups, the number of the detection heads is increased, and the arrangement of the driving member 6 is reduced.

[0035] The working principle of the battery built-in screen plate detection device provided by the utility model is as follows: (taking a battery with six pole groups as an example) when working, the battery moves with the conveying belt 1, is intercepted by the interception part 9 of the shell positioning mechanism after being guided by the two guide plates 10, then the conveying belt stops, the positioning cylinder 7 extends to make the movable clamping plate 3 cooperate with the fixed clamping plate 2 to clamp and fix the battery, at this time, the three detection heads correspond to the first, third and fifth pole groups of the battery pole groups respectively, and detect whether the screen plates above the pole groups are present or not, then the driving member 6 extends, the detection heads move as a whole, and detect the second, fourth and sixth pole groups of the battery in correspondence, after the detection is completed, the positioning cylinder 7 is reset, the conveying belt 1 continues to run, and when passing through the push-out cylinder 12, the defective products are pushed from the conveying belt 1 to the defective product collecting platform 13, and the good products continue to move.

[0036] In the description of the utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the utility model, and any equivalent structure or equivalent process conversion made by using the contents of the utility model specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection scope of the utility model.

Claims

1. A battery built-in grid plate detection device, characterized in that: The application relates to a battery shell positioning device, which comprises a conveying belt (1), a net plate detection mechanism and a shell positioning mechanism arranged on the left and right sides of the conveying belt (1) along the length direction of the conveying belt (1), the shell positioning mechanism comprises a fixed clamping plate (2) and a movable clamping plate (3) which is movable along the width direction of the conveying belt (1) and matched with the fixed clamping plate (2), and the net plate detection mechanism comprises a detection head (4) arranged above the fixed clamping plate (2) and matched with the net plate above the detection head (4).

2. The apparatus for detecting a built-in screen of a storage battery according to claim 1, wherein: The number of the detection heads (4) is half of the number of the battery pole groups, all the detection heads (4) are evenly arranged on a mounting plate (5), and two pole groups corresponding to the interval between two adjacent detection heads (4) are arranged, one side of the mounting plate (5) is provided with a driving element (6) for driving the movement.

3. A battery built-in mesh plate detecting device according to claim 1 or 2, characterized in that: The shell positioning mechanism comprises a positioning cylinder (7), the extension direction of the positioning cylinder (7) is parallel to the width direction of the conveying belt (1), and the movable clamping plate (3) is arranged on the extension end of the positioning cylinder (7).

4. The apparatus for detecting a built-in grid of a storage battery according to claim 3, wherein: The movable clamping plate (3) comprises a clamping part (8) arranged along the conveying direction of the conveying belt and an intercepting part (9) arranged on the clamping part (8), and the length direction of the intercepting part (9) is perpendicular to the length direction of the clamping part (8).

5. The apparatus of claim 4, wherein: the first and second conductive plates are electrically connected to the first and second conductive strips, respectively. The width of the conveying belt (1) is greater than the width of the battery shell, two guide plates (10) are horizontally and interval arranged above the conveying belt (1), the guide plates (10) are located upstream of the net plate detection mechanism, the adjacent surfaces of the two guide plates (10) gradually approach from front to back along the conveying direction to form a tapered guide channel, the minimum interval of the guide channel is matched with the width of the battery shell, and the intercepting part (9) is located on the conveying path of the guide channel when the positioning cylinder (7) is retracted.

6. The apparatus for detecting a built-in screen of a storage battery according to claim 1, wherein: A discharging mechanism is arranged downstream of the net plate detection mechanism, the discharging mechanism comprises a pushing cylinder (12) arranged on one side of the conveying belt (1) and a defective product collecting platform (13) arranged on the other side of the conveying belt (1) and matched with the pushing cylinder (12).

7. The apparatus of claim 1, wherein: The number of the detection heads (4) is consistent with the number of the pole groups of the battery, and each detection head (4) is one-to-one matched with the pole group in the positioned battery.

8. The apparatus for detecting a built-in screen of a storage battery according to claim 2, wherein: The driving element (6) is a telescopic rod, and the extension direction of the telescopic rod is consistent with the length direction of the conveying belt (1).

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