External sensing mechanism for lifting cotton box of cotton picker and cotton box thereof

By installing an external sensing mechanism on the cotton box of the cotton harvester, and using a connecting rod and a sensing slider to drive the track movement, the problem of insufficient sensor sensing distance is solved, and accurate position detection is achieved when the cotton box deforms.

CN223912976UActive Publication Date: 2026-02-17XINGGUANG ZHENGGONG (JIANGSU) COTTON PICKER CO LTD
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Patent Information

Application Number
CN202520475526.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2026-02-17
Estimated Expiration
2035-03-18

AI Technical Summary

Technical Problem

The existing cotton box position sensor on the cotton harvester has insufficient sensing distance, which causes it to malfunction when the cotton box is deformed, affecting the accuracy of position detection.

Method used

An external sensing mechanism is adopted, including a connecting rod, a sensing slider, and a track. The position sensor is set at both ends of the track. The connecting rod drives the sensing slider to move along the track, ensuring that the sensor can accurately detect position information when the cotton box deforms.

Benefits of technology

This improves the accuracy of position detection when the cotton box deforms, avoids signal obstruction for the sensor, and ensures stable signal transmission.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an external induction mechanism for lifting a cotton box of a cotton picker and the cotton box thereof, the external induction mechanism comprises a connecting rod, an induction slide block and a track, the induction slide block is arranged in the track and can slide along the track, two ends of the track are provided with position sensors, and the connecting rod is hinged on the induction slide block. The cotton box is provided with an upper box body and a lower box body, an external induction mechanism is arranged on the lower box body, the track is installed on the lower box body, and the two ends of the connecting rod are connected with the induction sliding block and the upper box body respectively. When the cotton box deforms, the relative positions of the upper box body and the lower box body can change, so that the induction sliding blocks are driven by the connecting rods to move along the rails, when the cotton box deforms to a limit position, the induction sliding blocks are respectively close to the position sensors on the corresponding sides, and the position sensors can detect relevant position information. And the whole device is arranged on the lower box body of the cotton bin, so that the change of the position when the box bodies deform does not influence the signal receiving of the sensor, and the position signal can be stably transmitted.
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Description

Technical Field

[0001] This utility model relates to the field of cotton harvester technology, and in particular to an external sensing mechanism for lifting cotton box in a cotton harvester and its cotton box. Background Technology

[0002] Cotton cultivation is widespread in my country. Previously, cotton harvesting relied primarily on manual labor, which was labor-intensive and inefficient. With the continuous improvement of agricultural mechanization in my country, large-scale mechanized cotton harvesting has become an inevitable trend in the cotton industry, leading to the emergence of cotton harvesters on the market. Using cotton harvesters can effectively increase harvesting speed and generate higher incomes for cotton harvesters. The main structure of a cotton harvester includes a frame, a harvesting head, a cotton collection bin, and a baling bin. During operation, the harvesting head collects cotton, which is then transported to the cotton collection bin and finally to the baling bin for packing.

[0003] Our company previously applied for a cotton harvester that can transform by changing the position of the packing box and cotton box, thereby switching between a small-volume transportation state and a large-volume working state. When this cotton harvester is deformed, the cotton box needs a position sensor to detect the deformation state. The existing position sensor is directly set on the cotton box, located at the overlapping position of the upper and lower compartments of the cotton box when it is deformed. When the upper and lower compartments of the cotton box are aligned when the cotton box is deformed, the position sensor can detect the position information. However, in order to ensure that the two parts do not collide during deformation, a certain gap needs to be reserved. However, the sensing distance of traditional position sensors is only 1-3mm, which often results in the sensor failing to detect and cannot be used normally. Utility Model Content

[0004] To address the aforementioned problems, the purpose of this utility model is to provide an external sensing mechanism for lifting and lowering the cotton box of a cotton harvester, as well as the cotton box itself, which can greatly improve the accuracy of position detection.

[0005] To solve the above-mentioned technical problems, the first technical solution adopted by this utility model is as follows: an external sensing mechanism for lifting cotton boxes of a cotton harvester, including a connecting rod, a sensing slider and a track, wherein the sensing slider is set in the track and can slide along the track, and position sensors are provided at both ends of the track, and the connecting rod is hinged to the sensing slider.

[0006] In the above technical solution, the two ends of the track are provided with mounting slots, and the position sensor is mounted in the mounting slots.

[0007] In the above technical solution, a wire groove is provided on the back side of the track, and the wiring of the position sensor is arranged in the wire groove.

[0008] To solve the above-mentioned technical problems, the second technical solution adopted by this utility model is as follows: a cotton box for a cotton harvester, having an upper box and a lower box, wherein the lower box is provided with the above-mentioned external sensing mechanism, the track is mounted on the lower box, and the two ends of the connecting rod are respectively connected to the sensing slider and the upper box.

[0009] In the above technical solution, one end of the track is provided with a track seat, and the track is mounted at the bottom of the lower box through the track seat.

[0010] In the above technical solution, the outer end of the connecting rod is provided with a hinge support, and is hinged to the upper box body through the hinge support.

[0011] In the above technical solution, the upper box and the lower box are connected in a four-bar linkage structure by a connecting rod.

[0012] In summary, the advantages of this utility model over traditional technologies are as follows: When the cotton box deforms, the relative positions of the upper and lower boxes change, which in turn drives the sensing slider to move along the track via the connecting rod. When the deformation reaches its limit, the sensing slider approaches the position sensor on the corresponding side, and the position sensor can detect the relevant position information. The entire device is set on the lower box of the cotton bin, and the position change between the boxes does not affect the sensor's signal reception, thus ensuring stable transmission of position signals. Attached Figure Description

[0013] The foregoing and other objects, features and advantages of this invention will become apparent from the following detailed description taken in conjunction with the accompanying drawings.

[0014] Figure 1 This is a schematic diagram of the cotton harvester in its first state.

[0015] Figure 2 This is a schematic diagram of the second state of a cotton harvester;

[0016] Figure 3 This is a schematic diagram of the third state of a cotton harvester;

[0017] Figure 4 This is a three-dimensional structural diagram of an external sensing mechanism;

[0018] Figure 5 for Figure 4 Rear view diagram;

[0019] Figure 6 This is a cross-sectional schematic diagram of an external sensing mechanism;

[0020] The following are the labels: 100, external sensing mechanism; 110, connecting rod; 111, hinge support; 120, sensing slider; 130, track; 131, mounting slot; 132, wire groove; 133, track seat; 140, position sensor; 200, upper housing; 300, lower housing. Detailed Implementation

[0021] Based on the preferred embodiments of this utility model, and through the following description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

[0022] The present invention will be further described with reference to the following figures:

[0023] Example 1:

[0024] like Figures 4-6 As shown, an external sensing mechanism 100 for lifting cotton boxes in a cotton harvester includes a connecting rod 110, a sensing slider 120, and a track 130. The sensing slider 120 is disposed in the track 130 and can slide along the track 130. Position sensors 140 are provided at both ends of the track 130. The connecting rod 110 is hinged to the sensing slider 120.

[0025] like Figure 6 As shown, the track 130 has mounting slots 131 at both ends, and the position sensor 140 is mounted in the mounting slots 131. In this way, the position sensor 140 is flush with the bottom surface of the track 130, so that the sensing slider 120 will not collide with the position sensor 140 when it moves, thus preventing damage to the position sensor 140.

[0026] The back side of the track 130 is provided with a wire groove 132, and the wiring of the position sensor 140 is arranged in the wire groove 132.

[0027] Example 2:

[0028] like Figures 1-3 As shown, a cotton box for a cotton harvester has an upper box 200 and a lower box 300. The lower box 300 is provided with an external sensing mechanism 100 as described in Embodiment 1. The track is mounted on the lower box 300. The two ends of the connecting rod 110 are respectively connected to the sensing slider 120 and the upper box 200.

[0029] One end of the track 130 is provided with a track seat 133, and the track 130 is mounted on the bottom of the lower box 300 through the track seat 133.

[0030] like Figure 4 ,5 As shown, the outer end of the connecting rod 110 is provided with a hinge support 111, and is hinged to the upper box 200 through the hinge support 111.

[0031] The upper box 200 and the lower box 300 are connected in a four-bar linkage structure via connecting rods. When the cotton harvester needs to change its working state, the upper box 200 and the lower box 300 are deformed by a hydraulic mechanism.

[0032] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An external sensing mechanism for lifting and lowering the cotton box of a cotton harvester, characterized in that: It includes a connecting rod, a sensing slider, and a track. The sensing slider is set in the track and can slide along the track. Position sensors are provided at both ends of the track. The connecting rod is hinged to the sensing slider.

2. The external sensing mechanism for lifting the cotton box of a cotton harvester according to claim 1, characterized in that: The track has mounting slots at both ends, and the position sensor is mounted in the mounting slots.

3. The external sensing mechanism for lifting the cotton box of a cotton harvester according to claim 1, characterized in that: The back side of the track is provided with a wire groove, and the wiring of the position sensor is arranged in the wire groove.

4. A cotton box for a cotton harvester, comprising an upper box and a lower box, characterized in that: The lower housing is provided with an external sensing mechanism as described in any one of claims 1 to 3, the track is mounted on the lower housing, and the two ends of the connecting rod are respectively connected to the sensing slider and the upper housing.

5. The cotton box of the cotton harvester according to claim 4, characterized in that: One end of the track is provided with a track seat, and the track is mounted at the bottom of the lower box through the track seat.

6. The cotton box of the cotton harvester according to claim 4, characterized in that: The outer end of the connecting rod is provided with a hinge support, and is hinged to the upper box body through the hinge support.

7. The cotton box of the cotton harvester according to claim 4, characterized in that: The upper box and the lower box are connected in a four-bar linkage structure via connecting rods.