Smart helmet

By integrating power supply, lighting, communication, and multi-dimensional alarm functions into the smart helmet, the problem of real-time monitoring and safety control in industrial repair operations has been solved, achieving safety and quality controllability at the construction site.

CN223913525UActive Publication Date: 2026-02-17SHANGHAI XIANGMAO IND CO LTD
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Patent Information

Application Number
CN202520359574.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2026-02-17
Estimated Expiration
2035-03-04

AI Technical Summary

Technical Problem

In existing industrial repair operations, it is difficult to achieve real-time monitoring and safety control of the construction site, which poses potential safety and quality risks.

Method used

A smart helmet was designed, integrating a power supply module, a lighting module, a control module, a remote communication module, a multi-dimensional alarm module, an emergency call module, and a real-time video and call module. It has functions such as height alarm, proximity alarm, temperature alarm, impact alarm, silence alarm, and helmet removal alarm. The remote communication module transmits construction environment and personnel data in real time.

Benefits of technology

It improves the safety and quality control of the construction site, facilitates real-time monitoring and safety warnings by remote management personnel, and ensures the safety of construction workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intelligent helmet which comprises a head-mounted device worn on the head of a human body, the head-mounted device is provided with a power supply module, a lighting module connected with the power supply module, a control module connected with the power supply module and a remote communication module, the head-mounted device is provided with a multi-dimensional alarm module, an emergency call module and a real-time video and call module which are connected with the control module. The intelligent helmet has the advantages that the safety of constructors can be effectively improved, and meanwhile the intelligent helmet can meet the requirement of remote management.
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Description

Technical Field

[0001] This utility model relates to the field of industrial repair technology, and in particular to a smart helmet. Background Technology

[0002] The equipment used in industrial applications can be upgraded or repaired to continue functioning effectively. While the market for large-scale industrial repair work is enormous, effective control over different stages of the process is crucial to prevent potential safety and quality issues. Utility Model Content

[0003] The present invention aims to solve the above-mentioned technical problems and provide a smart helmet that facilitates real-time monitoring of industrial repair work and is easy for users to use. It can effectively improve the safety of on-site operations and ensure the controllability of repair work quality.

[0004] To address the aforementioned technical problems, this utility model provides a smart helmet, which includes a head-mounted device worn on the human head. The head-mounted device is equipped with a power supply module and a lighting module connected to the power supply module. The head-mounted device is also equipped with a control module and a remote communication module connected to the power supply module. Furthermore, the head-mounted device is equipped with a multi-dimensional alarm module, an emergency call module, and a real-time video and call module connected to the control module.

[0005] Furthermore, the multi-dimensional alarm module includes one or more of the following: height alarm unit, proximity alarm unit, temperature alarm unit, impact alarm unit, silence alarm unit, and hat removal alarm unit.

[0006] Furthermore, a first functional block is provided at the front of the human head receiving cavity of the head-mounted device, and the first functional block has a first plane facing the inner cavity of the head-mounted device;

[0007] A second functional block is provided at the rear of the human head receiving cavity of the head-mounted device, and the second functional block has a second plane facing the inner cavity of the head-mounted device.

[0008] Furthermore, the head-mounted device has a C-shaped protrusion extending from the first functional block toward the second functional block on the top of the human head receiving cavity.

[0009] Furthermore, the bottom surface of the first functional block is a function button area, and the front side of the second functional block is equipped with a light source and a camera facing the construction workers.

[0010] Furthermore, the bottom surface of the second functional block is provided with at least a TYPE-C charging port.

[0011] Furthermore, the C-shaped protrusion is equipped with a speaker for the real-time video and call module.

[0012] Furthermore, the first functional block, the second functional block, and the C-shaped protrusion are integrated into a single module.

[0013] This invention has the following advantages: the smart helmet can effectively improve the safety of construction workers while also meeting the needs of remote management.

[0014] This smart helmet is convenient for users to wear, and allows relevant personnel in the remote control room (management) to promptly obtain information about the on-site working environment and real-time work status. It can also provide physical safety protection for construction workers and automatically issue corresponding safety warnings for relevant dangers. Attached Figure Description

[0015] Figure 1 This is the main view of the smart helmet.

[0016] Figure 2 This is a rear view of the smart helmet.

[0017] Figure 3 Left view of the smart helmet.

[0018] Figure 4 This is the right view of the smart helmet.

[0019] Figure 5 A top-down view of the smart helmet.

[0020] Figure 6 A top-down view of the smart helmet.

[0021] Figure 7 For smart helmets 3D Figure 1 .

[0022] Figure 8 For smart helmets 3D Figure 2 . Detailed Implementation

[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0024] This invention provides a smart helmet, comprising a head-mounted device worn on the human head. This head-mounted device can be structurally similar to a conventional construction safety helmet, providing appropriate safety protection for construction workers. Considering the needs of the construction environment, the head-mounted device includes a power supply module (e.g., a rechargeable battery) and a lighting module connected to the power supply module. The lighting module provides auxiliary lighting when ambient light is insufficient for visual construction. The power supply module can be, but is not limited to, battery power. Notably, this head-mounted device includes a control module and a remote communication module connected to the power supply module. The control module serves as the central control hub for the entire smart helmet, while the remote communication module can remotely transmit relevant information or data to a server or control terminal. The remotely transmitted information or data includes, but is not limited to, on-site construction environment data, voice data (regular call data and emergency call data), and operator construction data (e.g., data on the height of the worker off the ground, the worker's proximity to high-voltage electricity, whether the worker has remained stationary for a preset time, the ambient temperature of the worker's environment, and whether the worker has removed their helmet). The head-mounted device is equipped with a multi-dimensional alarm module, an emergency call module, and a real-time video and communication module connected to the control module. The multi-dimensional alarm module can realize functions such as height alarm, proximity alarm, temperature alarm, impact alarm, silence alarm, and demolding alarm.

[0025] The following is combined Figure 1-7This smart helmet is described in detail below. As shown in the figure, the head-mounted device has a helmet body 1, and an outward-folding edge 2 is provided on the lower edge of the helmet body. There is a Z-shaped fence area at the front of the helmet body. The edge of the fence area is a Z-shaped edge 2-1 connected to the outward-folding edge. The Z-shaped edge can provide good protection and shielding for the front light source and camera. Since a first functional block 3 is provided at the front of the human head cavity of the head-mounted device, the first functional block is located in the fence area. The first functional block 3 has a first plane 3-1 facing the inner cavity of the head-mounted device. The first plane can effectively rest against the forehead of the human body, providing better comfort for the construction personnel wearing the smart helmet, and also making the wearing stability more effective. When on-site construction personnel direct the helmet to be removed or constantly moved, it will seriously affect the safety of the relevant personnel, and cannot meet the requirements of full-process visibility and safety protection. The bottom surface of the first functional block is the function button area. The front side of the second functional block is equipped with a light source 8 and a camera 9 facing the construction personnel. The light source is a component of the lighting module and is connected to the power supply module built into the smart helmet. The camera 9 is a component of the real-time video and call module. The real-time video and call module can record the operation process in real time, and the back-end management personnel can connect to the site in real time for remote guidance. It can realize intercom and real-time video viewing functions.

[0026] A second functional block 4 is provided at the rear of the head-mounted device's head-receiving cavity. This second functional block has a second plane 4-1 facing the inner cavity of the head-mounted device. This second plane 4-1 allows for better alignment with the back of the human head. More importantly, the relative distribution of the second plane and the first plane effectively positions and stabilizes the head circumference, preventing unnecessary head rotation. A TYPE-C charging port 7 is provided on the bottom surface of the second functional block, which can charge the power supply module.

[0027] See Figure 6-7The head-mounted device has a C-shaped protrusion 5 extending from the first functional block towards the second functional block on the top of the head-mounted device's head-mounted cavity. This C-shaped structure conforms to the structural curve of the top of the head-mounted device. To improve wearing comfort and functionality, the height of this C-shaped protrusion is controlled within 5mm and the width within 20mm. An arc-shaped transition structure can be provided at the edge of the protrusion. The interior of the C-shaped protrusion contains wiring channels, such as signal lines and power lines. In this embodiment, the C-shaped protrusion houses a speaker for a real-time video and call module. Multiple sets of speaker openings 6 are distributed on the C-shaped protrusion. In noisy construction environments, this built-in sound-emitting structure reduces external interference and response time. Similarly, a corresponding speaker opening can be added to the front of the smart helmet for voice warning broadcasts directed towards the front of the helmet.

[0028] The smart helmet features a multi-dimensional alarm module layout tailored to the specific repair work area. It incorporates a height detection chip, voltage sensor, temperature sensor, impact sensor, and motion sensor. The height alarm unit's built-in height detection chip provides real-time alerts based on the employee's height above the ground. The proximity alarm unit supports 220V, 10KV, 35KV, and 220KV proximity alarms. The temperature alarm unit uses a temperature sensor installed in the helmet to trigger an audible alarm when the internal temperature exceeds a preset parameter. The impact alarm unit uses an impact sensor in the helmet to trigger an audible alarm when the helmet is subjected to external impact. The silent alarm unit uses a motion sensor in the helmet to trigger an audible alarm when the employee's helmet remains stationary for 5-10 minutes. Note that the silent alarm duration can be customized to different customer application scenarios.

[0029] It is worth mentioning that the smart helmet in this embodiment is equipped with a hat removal alarm unit. The safety control of hat removal is a strategy that managers need to take proactively, and it is a means for construction workers to passively accept supervision. Since this case adopts the design of the first functional block 3, a corresponding mechanical structure or sensor mechanism can be set at the first plane 3-1 of the first functional block 3 to meet the action of immediately alarming after the construction worker removes his hat. For example, a hat removal alarm switch 10 can be set at the first plane 3-1, which can be touched or pressed by the forehead after the construction worker puts on the smart helmet. The switch is connected to the control module, and an alarm will be issued when the construction worker removes his hat during the construction process. The switch here can be replaced by a corresponding sensor.

[0030] Since this smart helmet requires remote communication, the form of the remote communication module includes, but is not limited to, the SIM card form shown in the figure. Here, the SIM card slot 11 is located at the first plane 3-1.

[0031] To facilitate operation by construction personnel, the operation buttons 12 in this embodiment are located on the lower surface of the first functional block. Figure 8 As can be seen from the diagram, the operation buttons 12 include an SOS button 12a connected to the control module, a photo button 12b, a volume up / down cycle button 12c, a power on / off button 12d, a laser positioning indicator / flashlight button 12e, and a voice intercom button 12f.

[0032] The power supply module of this smart helmet adopts a built-in structure. It can be placed in the inner cavity of the first functional module, or it can be processed into an irregularly shaped battery according to the shape of the helmet and placed, for example, on the ridge at the top of the smart helmet.

[0033] An improvement in this embodiment is that the first functional block, the second functional block, and the C-shaped protrusion are integrated into a single module. Integrating these three parts into one module facilitates manufacturing and maintenance, and also allows for the internal integration of corresponding functional components, such as control circuit boards, speakers, and control buttons. The first functional block, the second functional block, and the C-shaped protrusion can be made of plastic. When a conventional helmet needs modification, the integrated module can be directly fixed to the helmet.

[0034] Those skilled in the art will understand that the above embodiments are specific examples of implementing the present invention, and in practical applications, various changes can be made to them in form and detail without departing from the spirit and scope of the present invention.

Claims

1. A smart helmet comprising a headgear to be worn on the head of a human body, said headgear being provided with a power supply module and a lighting module connected to the power supply module, characterized in that, The head-mounted device is provided with a control module connected with a power supply module and a remote communication module, and is provided with a multi-dimensional alarm module, an emergency call module and a real-time video and call module connected with the control module.

2. The smart helmet of claim 1, wherein, The multi-dimensional alarm module comprises one or more of a climbing alarm unit, a near electric alarm unit, a temperature alarm unit, an impact alarm unit, a silence alarm unit and a cap-off alarm unit.

3. The smart helmet of claim 1, wherein, The front part of the human head accommodating cavity of the head-mounted device is provided with a first functional block having a first plane facing the inner cavity of the head-mounted device. The rear part of the human head accommodating cavity of the head-mounted device is provided with a second functional block having a second plane facing the inner cavity of the head-mounted device.

4. The smart helmet of claim 1, wherein, The top of the human head accommodating cavity of the head-mounted device is provided with a C-shaped protruding part extending from the first functional block towards the second functional block.

5. The smart helmet of claim 3, wherein, The bottom surface of the first functional block is a functional key area, and the front side of the second functional block is provided with a light source and a camera facing the front of the construction worker.

6. The smart helmet of claim 3, wherein, The bottom surface of the second functional block is provided with at least a TYPE-C charging port.

7. The smart helmet of claim 4, wherein, The C-shaped protruding part is provided with a loudspeaker of the real-time video and call module.

8. The smart helmet of claim 3 or 4, wherein, The first functional block, the second functional block and the C-shaped protruding part are integrated modules.