Mattress fabric easy to clean

By using a single-layer fabric design and a curved, raised hollow cavity structure, combined with conductive fibers for electrostatic self-dust removal, the problem of cleaning traditional mattress fabrics has been solved, resulting in improved stain removal efficiency and reduced bacteria.

CN223913803UActive Publication Date: 2026-02-17ZHEJIANG SWAN ISLAND MATTRESS
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Patent Information

Application Number
CN202520775467.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-23
Publication Date
2026-02-17
Estimated Expiration
2035-04-23

AI Technical Summary

Technical Problem

Traditional mattress fabrics, due to their multiple layers and tight fit, are difficult to clean, leading to dirt residue and bacterial growth.

Method used

The single-layer fabric design features a first area with an arc-shaped raised structure and an internal hollow cavity. The first and second areas are alternately arranged through fiber weaving, with the second area providing tight support. Combined with conductive fibers for electrostatic self-dust removal, the cleaning effect is enhanced.

Benefits of technology

It effectively reduces stain adhesion, improves cleaning efficiency, reduces bacterial growth, and maintains fabric softness and durability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mattress fabric easy to clean, which comprises first areas and second areas, the first areas and the second areas are alternately arranged, the first areas are octagonal, four straight edges of each first area are connected with the second areas, the first areas are positioned on the front and back surfaces of the fabric to form symmetrical arc-shaped bulges, and hollow cavities are formed in the first areas. The single-layer fabric is formed by weaving the fibers, the front face and the back face of the first area synchronously protrude to form the cambered-surface double-protruding structure, so that a hollow cavity is formed in the first area, the periphery of the first area is connected with the second area, and under the limitation of the second area, the hollow cavity is formed. The thickness and the softness of the first area are increased, meanwhile, the front face and the back face of the first area are kept in a protruding state all the time, attachment of stains and dust is reduced through the protruding structure of the first area, meanwhile, dirt hidden inside can be more easily taken away through air circulation of the hollow cavity in combination with a cleaning tool, and therefore bacterium breeding is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of fabrics, and more specifically, to an easy-to-clean mattress fabric. Background Technology

[0002] To increase the softness of mattress fabric layers, traditional mattress fabrics often use a multi-layered composite structure. However, due to the tight fit between the multiple layers, dirt can get trapped between the layers during cleaning due to suction, making it difficult to remove and allowing bacteria to grow inside the fabric. Utility Model Content

[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide an easy-to-clean mattress fabric. It is formed by fiber weaving into a single layer, with the first region having simultaneous convex protrusions on both sides to form a curved double-convex structure, thus creating a hollow cavity inside the first region. The first region is connected to a second region around its perimeter. Under the constraint of the second region, the first region gains thickness and softness while maintaining its convex state on both sides. Furthermore, the convex structure of the first region reduces the adhesion of stains and dust. Simultaneously, the airflow within the hollow cavity, combined with cleaning tools, makes it easier to remove hidden dirt, thereby reducing bacterial growth.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: an easy-to-clean mattress fabric, comprising a first region and a second region, the first region and the second region being arranged alternately, the first region being octagonal, and the four straight edges of each first region being connected to the second region, the first region being located on the front and back of the fabric forming symmetrical arc-shaped protrusions, and the interior of the first region forming a hollow cavity.

[0005] The present invention is further configured such that the arc angle α formed by the first region on the front and back of the fabric is 15 degrees to 60 degrees.

[0006] The present invention is further configured such that the thickness H1 of the hollow cavity is greater than the thickness H2 of the second region.

[0007] The present invention is further configured such that the width L1 of the first region is 1.5 times the width L2 of the second region.

[0008] The present invention is further configured such that the fabric is woven in a 28-way loop as one weave cycle, with 16-way loops woven to form the first region and 12-way loops woven to form the second region.

[0009] The present invention is further configured such that the first region is formed by weaving together the first to eighth coil rows and the 15th to 22nd coil rows, and the second region is formed by weaving together the 9th to 14th coil rows and the 23rd to 28th coil rows.

[0010] The present invention is further configured such that the needle cylinders of the first to 28th coil rows are all made of looped knitting and floating yarn, the needle discs of the first to 8th coil rows and the 15th to 22nd coil rows are made of looped knitting and floating yarn, and the needle discs of the 9th to 14th coil rows and the 23rd to 28th coil rows are all made of floating yarn.

[0011] The present invention is further configured such that the first to eighth coil rows and the 15th to 22nd coil rows are made of 50D / 72F fine denier polyester filament fiber, and the 9th to 14th coil rows and the 23rd to 28th coil rows are made of 150D / 48F conductive fiber.

[0012] In summary, this utility model has the following beneficial effects:

[0013] The fabric is formed by weaving fibers into a single layer. The first area has an arc-shaped raised structure on both sides, which reduces the area for stains to adhere. The arc-shaped raised structure on both sides of the first area also creates a hollow cavity inside, thus increasing the overall thickness and softness of the fabric. The first area is connected to the second area. The tightness between the coils in the second area prevents the raised structure of the first area from collapsing during cleaning. At the same time, the increased air circulation in the hollow cavity of the first area makes it easier to clean the dirt inside, thereby reducing the growth of bacteria. Attached Figure Description

[0014] Figure 1 This is a structural schematic diagram of an easy-to-clean mattress fabric in this embodiment;

[0015] Figure 2 for Figure 1 A sectional view along the A-A direction;

[0016] Figure 3 This is a triangular configuration diagram of an easy-to-clean mattress fabric in this embodiment;

[0017] Figure 4 This is a weave pattern of an easy-to-clean mattress fabric in this embodiment.

[0018] Reference numerals: First region 100, hollow cavity 101, second region 200. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] like Figure 1 — Figure 4 As shown, this embodiment discloses an easy-to-clean mattress fabric. The fabric uses 28-way loops as one weave cycle. In one weave cycle, the first 8th and 15th-22nd loops are woven using both needles and needles, while the 9th-14th and 23rd-28th loops are woven only using needles. The first region 100 is double-sided woven, while the second region 200 is single-sided woven. The first region 100 is formed by 16-way loops, and the second region 200 is formed by 12-way loops. Thus, the fabric includes both the first region 100 and the second region 200. The first region 100 is woven with the first 8th and 15th-22nd loops, and the second region 200 is woven with the 9th-14th and 23rd-28th loops. The first 8th and 15th-22nd loops use 50D / 72F fine yarn. The polyester filament fiber is used in the 9th-14th coil rows and the 23rd-28th coil rows. The conductive fiber used is 150D / 48F. Therefore, the first region 100 uses 50D / 72F fine denier polyester filament fiber, and the second region 200 uses 150D / 48F conductive fiber. Because the yarn count of the 50D fine denier polyester filament fiber is finer than that of the 150D conductive fiber, the density between the fibers in the second region 200 is greater than that in the first region 100 at the same density. Therefore, when the first region 100 and the second region 200 are connected, the higher density between the fibers in the second region 200 creates resistance to the first region 100, reducing the movement of the fibers in the first region 100 under external force. This reduces the deformation of the first region 100 due to external force, allowing it to maintain its original state.

[0021] In the 16 rows of loops forming the first area 100, the needle cylinders for rows 1-8 are knitted with the first and second stitches forming a loop, and the third and fourth stitches forming a float. For rows 1, 3, 5, and 7, the needle plate is knitted with the first stitch forming a loop and the second stitch forming a float. For rows 2, 4, 6, and 8, the needle plate is knitted with the second stitch forming a loop and the first stitch forming a float. Rows 15-22 are symmetrical to rows 1-8 in terms of needle cylinder knitting, but the needle plate knitting is the same. For rows 15-22, the needle cylinders are knitted with the third and fourth stitches forming a loop, and the first and second stitches forming a float. For the needle beds of the 15th, 17th, 19th, and 21st loop rows, the first stitch is knitted into a loop, and the second stitch is knitted as a float. For the needle beds of the 16th, 18th, 20th, and 22nd loop rows, the second stitch is knitted into a loop, and the first stitch is knitted as a float. Because the needle beds of the 1st-8th loop rows and the 15th-22nd loop rows form the reverse side of the fabric, while the needle bed knitting forms the right side, the 1st-8th loop rows and the 15th-22nd loop rows form a double-sided fabric. Furthermore, the first region 100 is knitted into an octagon. Because the needle bed knitting of the first region 100 and the second region 200 is symmetrical, the first region 100... Symmetrical arc-shaped protrusions are formed on both sides of the fabric. A hollow cavity 101 is formed inside the first region 100. Therefore, the hollow cavity 101 increases the thickness of the first region 100, thereby increasing the softness of the fabric. Simultaneously, the hollow cavity 101 increases airflow within the fabric, keeping it dry and reducing bacterial growth. Furthermore, because the first region 100 is connected to the second region 200, and the fiber density of the second region 200 is greater than that of the first region 100, the second region 200 creates resistance to the fibers of the first region 100, thus... The hollow cavity 101 remains in its original state, thus giving it excellent resilience. When the fabric surface is cleaned by a vacuum cleaner or mite remover, the airflow of the hollow cavity 101 not only reduces the adhesion between fabrics, but also, when the first area 100 is being cleaned, the hollow cavity 101 is pressed downwards, but not completely to the bottom. Furthermore, when the hollow cavity 101 is adsorbed by the vacuum cleaner or mite remover, the suction of the vacuum cleaner or mite remover combined with the airflow of the hollow cavity 101 allows dirt inside the fabric to be easily cleaned without leaving any residue inside the fabric, thereby reducing bacterial growth.

[0022] In the 12-row loops forming the second region 200, in loops 9-14, loops 9, 11, and 13 are formed by knitting the 2nd and 4th stitches of the needle into a loop, and the 1st and 3rd stitches into a float. Loops 10, 12, and 14 are formed by knitting the 1st and 3rd stitches of the needle into a loop, and the 2nd and 4th stitches into a float. Loops 23-28 are formed in the opposite way to loops 9-14. Loops 23, 25, and 27 are formed by knitting the needle... The first and third stitches of the needle tube are knitted into a loop, and the second and fourth stitches are knitted into a float. The 24th, 26th, and 28th loops are knitted into a loop by the second and fourth stitches of the needle tube, and the first and third stitches are knitted into a float. Because the first region 100 is double-sided knitted to form a hollow cavity 101, while the second region 200 is single-sided knitted, the thickness H1 of the hollow cavity 101 is greater than the thickness H2 of the second region 200. Furthermore, because the first region 100 and the second region 200 are knitted alternately, the first region... The arc angle α formed by the first area 100 on both sides of the fabric is 15 degrees to 60 degrees. Preferably, the arc angle α formed by the first area 100 on both sides of the fabric is 45 degrees. Therefore, the first area 100 forms a protrusion on both sides of the fabric. When dust and dirt fall on the first area 100, the arc angle between the front and back sides of the first area 100 causes the dust and dirt on the surface of the first area 100 to slide into the second area 200, thereby reducing the adhesion area of ​​dust and dirt on the surface of the first area 100. Since the second area 200 is formed by conductive fiber weaving and the fiber density of the second area 200 is greater than that of the first area 100, the electrostatic self-dust removal formed by the conductive fibers and the tightness between the fibers prevent dust and dirt from adhering between the fibers of the second area 200. Instead, they float on the surface of the second area 200. Therefore, when a vacuum cleaner or mite remover is used for cleaning, the dust and dirt will be easily sucked away, thereby reducing the generation of bacteria.

[0023] Because the needle cylinders for coil rows 1-28 are all knitted with loops and floats, the needle plates for coil rows 1-8 and 15-22 are knitted with loops and floats, and the needle plates for coil rows 9-14 and 23-28 are floats, and because coil rows 1-8 and 15-22 are separated by coil rows 9-14 and 23-28, the first region 100 and the second region 200 are arranged alternately. Furthermore, all four straight edges of each first region 100 connect to the second region 200. And because the first region 100 has 16... The first region 100 is 1.5 times wider than the second region 200 by a 12-way loop weave. This results in the first region 100 having a width L1 that is 1.5 times wider than the second region 200 by a width L2. Consequently, the fibers in the first region 100 are restricted by the fiber density of the second region 200, preventing the first region 100 from easily deforming in multiple directions due to external forces. This increases the structural durability of the fabric and keeps the hollow cavity 101 hollow, making it easier to clean dirt inside the fabric. The hollow cavity 101 also increases the fabric thickness, providing softness and increasing the overall airflow of the fabric, thereby reducing bacterial growth.

[0024] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. An easy-to-clean mattress fabric, characterized in that, It includes a first region (100) and a second region (200), which are arranged alternately. The first region (100) is octagonal, and the four straight sides of each first region (100) are connected to the second region (200). The first region (100) is located on the front and back of the fabric and forms a symmetrical arc-shaped protrusion. A hollow cavity (101) is formed inside the first region (100).

2. The easy-to-clean mattress fabric according to claim 1, characterized in that, The first region (100) is located at an arc angle α formed by the front and back sides of the fabric, which is 15 degrees to 60 degrees.

3. The easy-to-clean mattress fabric according to claim 1, characterized in that, The thickness H1 of the hollow cavity (101) is greater than the thickness H2 of the second region (200).

4. The easy-to-clean mattress fabric according to claim 1, characterized in that, The width L1 of the first region (100) is 1.5 times the width L2 of the second region (200).

5. The easy-to-clean mattress fabric according to claim 1, characterized in that, The fabric is woven in a 28-way loop as one weave cycle, with 16-way loops forming the first area (100) and 12-way loops forming the second area (200).

6. The easy-to-clean mattress fabric according to claim 5, characterized in that, The first region (100) is formed by weaving together the first to eighth coil rows and the 15th to 22nd coil rows, and the second region (200) is formed by weaving together the ninth to 14th coil rows and the 23rd to 28th coil rows.

7. The easy-to-clean mattress fabric according to claim 6, characterized in that, The needle cylinders for coil rows 1-28 are all knitted with loops and floats; the needle discs for coil rows 1-8 and 15-22 are knitted with loops and floats; and the needle discs for coil rows 9-14 and 23-28 are all floats.

8. The easy-to-clean mattress fabric according to claim 6, characterized in that, The coil rows 1-8 and 15-22 use 50D / 72F fine denier polyester filament fiber, while the coil rows 9-14 and 23-28 use 150D / 48F conductive fiber.