Efficient slag slurry sorting machine

By introducing a slag extraction component and a dust collector into the slurry separator, the problem of impurities adhering to the slurry after filtration is solved, achieving automated cleaning and efficient separation.

CN223914864UActive Publication Date: 2026-02-17HUANGGANG CHENMING PULP & PAPER CO LTD
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Patent Information

Application Number
CN202422879087.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2026-02-17
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

In existing slurry separators, impurities adhere to the inner wall of the filter barrel after slurry filtration, requiring manual cleaning with poor cleaning results.

Method used

The system combines a slag extraction component with a vacuum cleaner. A drive mechanism centrifugally separates the filter canister, while the vacuum cleaner removes impurities from the inner wall of the filter canister, replacing manual cleaning.

Benefits of technology

It achieves automated cleaning, saves manpower, enhances the cleaning effect of the filter canister, and improves sorting efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The efficient slag slurry sorting machine comprises a sorting tank, a filtering barrel used for slag slurry sorting is arranged in the sorting tank, a slag pumping assembly is arranged in the filtering barrel, a driving mechanism is arranged at the bottom of the sorting tank, and the top end of the driving mechanism penetrates through the sorting tank and is connected with the bottom of the filtering barrel in an inserted mode. The dust collector is fixedly connected to one end of the residue pumping assembly and used for controlling the residue pumping assembly to pump residues on the inner wall of the filtering barrel, and the adjusting assembly is fixedly arranged on the outer wall of the sorting tank. According to the scheme, the driving mechanism is started to control the filter barrel to rotate, so that the slag slurry can be centrifugally sorted, stone particles and other impurities mixed in the slag slurry can be filtered in the filter barrel to be collected, and the dust collector is started to control the slag pumping assembly to pump and clean impurity waste residues attached to the inner wall of the filter barrel; therefore, the mode of manual cleaning can be replaced, manpower can be saved, and meanwhile, the cleaning effect on the filtering barrel can be enhanced.
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Description

Technical Field

[0001] This application relates to the technical field of pulp and paper making, and in particular to a high-efficiency pulp separator. Background Technology

[0002] In the papermaking industry, pulp treatment is a crucial step, especially since pulp contains a large amount of usable fiber. However, pulp also contains impurities such as stones, which not only affect paper quality but may also cause paper machines to malfunction. Therefore, a high-efficiency pulp separator is needed to remove these impurities from the pulp.

[0003] In related technologies, slurry is mainly processed using a separator. Because the slurry contains impurities such as stone particles, it is typically filtered using a screen. After filtration, the screen is cleaned manually. However, this method of filtration is inefficient. Therefore, some personnel use centrifugal force by rotating the filter drum to accelerate the slurry separation. However, after use, some impurities filtered from the slurry adhere to the inner wall of the filter drum, requiring manual cleaning with brushes. However, the cleaned impurities remain inside the filter drum, making further processing difficult. Therefore, those skilled in the art have provided a high-efficiency slurry separator to solve the problems mentioned in the background. Utility Model Content

[0004] To address the problem mentioned in the background art that after the filter barrel is used, some impurities filtered from the slurry adhere to the inner wall of the filter barrel, requiring manual scraping and cleaning with brushes, but the cleaned impurities remain inside the filter barrel and may be inconvenient to handle, this application provides a high-efficiency slurry separator.

[0005] The high-efficiency slurry separator provided in this application adopts the following technical solution:

[0006] A high-efficiency slurry separator includes a separation tank, an internal filter barrel for slurry separation, an internal slurry suction assembly, a drive mechanism located at the bottom of the separation tank, the top end of the drive mechanism penetrating the bottom of the separation tank and interlocking with the filter barrel, a vacuum cleaner fixedly connected to one end of the slurry suction assembly for controlling the slurry suction assembly to suction slurry from the inner wall of the filter barrel, and an adjustment assembly fixedly located on the outer wall of the separation tank for adjusting the vertical movement of the slurry suction assembly.

[0007] By adopting the above technical solution, the drive mechanism can control the filter barrel to centrifuge and separate the slurry, so that impurities can be filtered into the inside of the filter barrel. The vacuum cleaner can control the slag extraction component to extract and clean the impurities and waste residues attached to the inner wall of the filter barrel. This can replace the manual cleaning method, save manpower, and enhance the cleaning effect of the filter barrel.

[0008] Preferably, the sorting tank includes a tank body, the filter barrel is located inside the tank body, several support legs are uniformly and fixedly connected to the lower surface of the tank body, and a slurry outlet pipe connected to the tank body is fixedly connected to one side of the tank body.

[0009] By adopting the above technical solution, the support legs can support the tank body, and the slurry filtered by centrifugation inside the tank can be discharged to the outside through the slurry outlet pipe.

[0010] Preferably, the filter bucket includes a bottom plate located inside the tank body, an annular filter cover is fixedly connected to the upper surface of the bottom plate, the slag extraction assembly is located inside the annular filter cover, an installation groove is provided on the lower surface of the bottom plate, and the top end of the drive mechanism is located inside the installation groove.

[0011] By adopting the above technical solution, the base plate can limit the installation position of the annular filter cover, the annular filter cover can filter the slurry, and the mounting groove can limit the installation position between the base plate and the drive mechanism, so that the drive mechanism can drive the filter barrel to rotate.

[0012] Preferably, the slag extraction assembly includes an L-shaped slag extraction pipe located inside the filter barrel, one end of the L-shaped slag extraction pipe being connected to the vacuum cleaner, and several funnel-shaped slag extraction covers being uniformly and fixedly connected to the side of the L-shaped slag extraction pipe near the inner wall of the filter barrel.

[0013] By adopting the above technical solution, when the vacuum cleaner is started, several funnel-shaped slag suction hoods can be controlled simultaneously through the L-shaped slag suction pipe to clean the inner wall of the filter barrel.

[0014] Preferably, the driving mechanism includes a motor fixedly connected to the lower surface of the tank, and the output end of the motor is fixedly connected to a rectangular connecting block through the tank, the rectangular connecting block being located inside the mounting groove.

[0015] By adopting the above technical solution, the rectangular connecting block and the mounting groove can restrict the installation position between the motor and the base plate, and the rotation of the annular filter cover can be controlled by the base plate when the motor starts.

[0016] Preferably, the bottom plate has an annular storage groove inside, and an annular weight block is provided inside the annular storage groove.

[0017] By adopting the above technical solution, the annular weight block can increase the weight of the base plate and enhance its stability.

[0018] Preferably, the adjusting assembly includes a mounting base fixedly connected to the outer wall of the tank, a hydraulic cylinder fixedly connected to the upper surface of the mounting base, a connecting bar fixedly connected to the output end of the hydraulic cylinder, a connecting ring fixedly connected to one end of the connecting bar, and the inner wall of the connecting ring fixedly connected to the outer wall of the L-shaped slag suction pipe.

[0019] By adopting the above technical solution, the mounting base can restrict the installation position of the hydraulic cylinder, and when the hydraulic cylinder is started, the L-shaped slag suction pipe can be adjusted to move up and down through the cooperation of the connecting strip and the connecting ring.

[0020] Preferably, the mounting base includes a connecting plate fixedly connected to the outer wall of the tank body, a connecting column rotatably connected to the inner wall of the connecting plate via a bearing, a turntable fixedly connected to the upper end face of the connecting column, and the upper surface of the turntable fixedly connected to the lower surface of the hydraulic cylinder.

[0021] By adopting the above technical solution, the connecting plate and the bearing cooperate to allow the connecting column and the turntable installed on the connecting column to rotate and adjust as needed. When it is necessary to disassemble and clean the filter barrel, the hydraulic cylinder can be started first to adjust the slag suction component to move upward, and then the hydraulic cylinder can be controlled to rotate from the turntable to move the slag suction component away from the top of the filter barrel so that the filter barrel can be disassembled.

[0022] In summary, this application includes the following beneficial technical effects:

[0023] 1. This high-efficiency slurry separator has a filter barrel inside which the slurry to be separated is placed. Starting the drive mechanism controls the rotation of the filter barrel to centrifuge and separate the slurry, so that impurities such as stone particles mixed in the slurry can be filtered and collected inside the filter barrel. Starting the vacuum cleaner controls the slag removal component to remove and clean the impurities and waste attached to the inner wall of the filter barrel, thereby replacing the manual cleaning method, saving manpower, and enhancing the cleaning effect of the filter barrel.

[0024] 2. This high-efficiency slurry separator is equipped with support legs to support the tank body. The slurry filtered by centrifugation inside the tank can be discharged outward through the slurry outlet pipe. The rectangular connecting block cooperates with the mounting groove to restrict the installation position between the motor and the base plate. When the motor starts, the annular filter cover can be rotated through the base plate. The annular filter cover can filter the slurry. When the vacuum cleaner starts, several funnel-shaped slurry suction covers can be controlled simultaneously through the L-shaped slurry suction pipe to clean the inner wall of the filter barrel.

[0025] 3. This high-efficiency slurry separator has an installation base that restricts the installation position of the hydraulic cylinder. When the hydraulic cylinder is started, the L-shaped slag suction pipe can be adjusted up and down through the cooperation of the connecting strip and the connecting ring. The connecting plate cooperates with the bearing to allow the connecting column and the turntable mounted on the connecting column to rotate and adjust as needed. When it is necessary to disassemble and clean the filter barrel, the hydraulic cylinder can be started first to adjust the slag suction component to move up, and then the hydraulic cylinder can be controlled to rotate from the turntable to move the slag suction component away from the top of the filter barrel for disassembly. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the structure of a high-efficiency slurry separator according to an embodiment of this application;

[0027] Figure 2 This is a partial cross-sectional view of a high-efficiency slurry separator according to an embodiment of this application;

[0028] Figure 3 This is a schematic diagram of the adjustment component structure of a high-efficiency slurry separator according to an embodiment of this application;

[0029] Figure 4 This application describes a high-efficiency slurry separator. Figure 2 Enlarged structural diagram at point A in the figure. Reference numerals: 1. Sorting tank; 101. Tank body; 102. Support leg; 103. Slurry outlet pipe; 2. Filter barrel; 201. Base plate; 202. Annular filter cover; 203. Mounting groove; 3. Drive mechanism; 301. Motor; 302. Rectangular connecting block; 4. Slag extraction assembly; 401. L-shaped slag extraction pipe; 402. Funnel-shaped slag extraction cover; 5. Vacuum cleaner; 6. Adjustment assembly; 601. Mounting base; 6011. Connecting plate; 6012. Bearing; 6013. Connecting column; 6014. Turntable; 602. Hydraulic cylinder; 603. Connecting strip; 604. Connecting ring; 7. Annular storage groove; 8. Annular weight block. Detailed Implementation

[0030] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0031] This application discloses a high-efficiency slurry separator. (Refer to...) Figure 1 and Figure 2A high-efficiency slurry separator includes a separation tank 1, a filter barrel 2 for slurry separation is provided inside the separation tank 1, a slag suction component 4 is provided inside the filter barrel 2, a drive mechanism 3 is provided at the bottom of the separation tank 1, and the top of the drive mechanism 3 penetrates through the bottom of the separation tank 1 and is inserted into each other. A vacuum cleaner 5 is fixedly connected to one end of the slag suction component 4 and is used to control the slag suction component 4 to suction slag from the inner wall of the filter barrel 2. An adjustment component 6 is fixedly provided on the outer wall of the separation tank 1 and is used to adjust the up and down movement of the slag suction component 4.

[0032] In this embodiment, the separation tank 1 in the high-efficiency slurry separator restricts the installation position of the filter barrel 2. The filter barrel 2 is used to hold the slurry that needs to be separated. A drive mechanism 3 for the filter barrel 2 is installed at the bottom of the separation tank 1, so that the filter barrel 2 can be rotated when the drive mechanism 3 is started. The rotation of the filter barrel 2 can centrifugally separate the slurry, and impurities such as stone particles mixed in the slurry can be filtered and collected inside the filter barrel 2. Furthermore, an adjustment component 6 is installed on one side of the separation tank 1, and a slag suction component 4 is installed through the adjustment component 6. When the adjustment component 6 is started, the slag suction component 4 can be moved up and down to adjust the slag suction component. Regarding the position of component 4, when the filter canister 2 is in use, personnel can control the slag removal component 4 to move to the top of the filter canister 2 via the adjustment component 6. After the filter canister 2 is used, the slag removal component 4 can be moved into the filter canister 2 via the adjustment component 6. By starting the vacuum cleaner 5, the slag removal component 4 can be controlled to remove and clean the impurities and waste residue attached to the inner wall of the filter canister 2. At the same time as the vacuum cleaner 5 is started, the drive mechanism 3 also needs to be started to control the filter canister 2 to rotate and adjust its position so as to clean the filter canister 2 in all directions. This can replace the method of cleaning by manual means, which can save manpower and enhance the cleaning effect of the filter canister 2, making this application more conducive to practical use.

[0033] In a further preferred embodiment of this utility model, such as Figure 1 , Figure 2 and Figure 3 As shown, the sorting tank 1 includes a tank body 101, a filter barrel 2 located inside the tank body 101, several support legs 102 are uniformly fixedly connected to the lower surface of the tank body 101, and a slurry outlet pipe 103 connected to the tank body 101 is fixedly connected to one side of the tank body 101.

[0034] In this embodiment, the tank body 101 can limit the installation position of the filter barrel 2, the several support legs 102 can support the tank body 101, and the slurry filtered by centrifugation inside the tank body 101 can be discharged outward through the slurry outlet pipe 103.

[0035] In a further preferred embodiment of this utility model, such as Figure 1, Figure 2 and Figure 3 As shown, the filter tank 2 includes a bottom plate 201 located inside the tank body 101. An annular filter cover 202 is fixedly connected to the upper surface of the bottom plate 201. The slag extraction assembly 4 is located inside the annular filter cover 202. An installation groove 203 is provided on the lower surface of the bottom plate 201. The top end of the drive mechanism 3 is located inside the installation groove 203.

[0036] In this embodiment, the installation position of the annular filter cover 202 can be restricted by the base plate 201, the annular filter cover 202 can filter the slurry, and the installation groove 203 can restrict the installation position between the base plate 201 and the drive mechanism 3, so that the drive mechanism 3 can drive the filter barrel 2 to rotate, and at the same time, it can also facilitate personnel to disassemble and clean the filter barrel 2 as needed.

[0037] In a further preferred embodiment of this utility model, such as Figure 2 As shown, the drive mechanism 3 includes a motor 301 fixedly connected to the lower surface of the tank 101. The output end of the motor 301 passes through the tank 101 and is fixedly connected to a rectangular connecting block 302. The rectangular connecting block 302 is located inside the mounting groove 203.

[0038] In this embodiment, the rectangular connecting block 302 cooperates with the mounting groove 203 to restrict the installation position between the motor 301 and the base plate 201. When the motor 301 is started, the rotation of the annular filter cover 202 can be controlled by the base plate 201.

[0039] In a further preferred embodiment of this utility model, such as Figure 2 As shown, the bottom plate 201 has an annular storage groove 7 inside, and an annular weight block 8 is installed inside the annular storage groove 7.

[0040] In this embodiment, the annular storage groove 7 restricts the installation position of the annular weight block 8. The annular weight block 8 increases the weight of the base plate 201, thereby enhancing the stability of the base plate 201 when the filter bucket 2 rotates.

[0041] In a further preferred embodiment of this utility model, such as Figure 1 and Figure 2 As shown, the slag extraction assembly 4 includes an L-shaped slag extraction pipe 401 located inside the filter barrel 2. One end of the L-shaped slag extraction pipe 401 is connected to the vacuum cleaner 5. Several funnel-shaped slag extraction covers 402 are evenly fixedly connected to the side of the L-shaped slag extraction pipe 401 near the inner wall of the filter barrel 2.

[0042] In this embodiment, when the vacuum cleaner 5 is started, the L-shaped slag extraction pipe 401 can simultaneously control several funnel-shaped slag extraction covers 402 to extract and clean the inner wall of the filter bucket 2.

[0043] In a further preferred embodiment of this utility model, such as Figure 2 , Figure 3 and Figure 4 As shown, the adjustment component 6 includes a mounting base 601 fixedly connected to the outer wall of the tank 101. A hydraulic cylinder 602 is fixedly connected to the upper surface of the mounting base 601. A connecting bar 603 is fixedly connected to the output end of the hydraulic cylinder 602. A connecting ring 604 is fixedly connected to one end of the connecting bar 603. The inner wall of the connecting ring 604 is fixedly connected to the outer wall of the L-shaped slag suction pipe 401.

[0044] In this embodiment, the mounting base 601 can restrict the installation position of the hydraulic cylinder 602. The output end of the hydraulic cylinder 602 can be connected to the L-shaped slag suction pipe 401 through the cooperation of the connecting strip 603 and the connecting ring 604. Thus, when the hydraulic cylinder 602 is started, the L-shaped slag suction pipe 401 can be adjusted to move up and down through the cooperation of the connecting strip 603 and the connecting ring 604.

[0045] In a further preferred embodiment of this utility model, such as Figure 2 , Figure 3 and Figure 4 As shown, the mounting base 601 includes a connecting plate 6011 fixedly connected to the outer wall of the tank 101. The inner wall of the connecting plate 6011 is rotatably connected to a connecting column 6013 via a bearing 6012. A turntable 6014 is fixedly connected to the upper end face of the connecting column 6013. The upper surface of the turntable 6014 is fixedly connected to the lower surface of the hydraulic cylinder 602.

[0046] In this embodiment, the connecting plate 6011 cooperates with the bearing 6012 to restrict the installation position of the connecting column 6013, while allowing the connecting column 6013 and the turntable 6014 mounted on the connecting column 6013 to rotate and adjust as needed. When the filter barrel 2 needs to be disassembled and cleaned, the personnel can first start the hydraulic cylinder 602 to adjust the slag suction component 4 to move upward, and then control the hydraulic cylinder 602 to rotate from the turntable 6014 to move the slag suction component 4 away from the top of the filter barrel 2, thereby facilitating the disassembly of the filter barrel 2.

[0047] The implementation principle of a high-efficiency slurry separator according to an embodiment of this application is as follows:

[0048] In use, the adjustment component 6 is activated to move the slag extraction component 4 above the filter bucket 2. The slurry to be sorted is placed inside the filter bucket 2. The drive mechanism 3 is activated to rotate the filter bucket 2, which centrifugally separates the slurry, allowing impurities such as stone particles mixed in the slurry to be filtered and collected inside the filter bucket 2. The adjustment component 6 is then activated again to move the slag extraction component 4 into the filter bucket 2. Then, the vacuum cleaner 5 is activated to control the slag extraction component 4 to extract and clean the impurities and waste adhering to the inner wall of the filter bucket 2. While the vacuum cleaner 5 is activated, the drive mechanism 3 is also activated to rotate and adjust the position of the filter bucket 2 for comprehensive cleaning. This replaces manual cleaning, saving manpower and enhancing the cleaning effect on the filter bucket 2, making this application more practical.

[0049] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A high-efficiency slurry separator, comprising a separator tank (1), characterized in that: The sorting tank (1) is equipped with a filter barrel (2) for slurry sorting, and the filter barrel (2) is equipped with a slag suction assembly (4). A drive mechanism (3) is provided at the bottom of the sorting tank (1), and the top end of the drive mechanism (3) penetrates through the bottom of the sorting tank (1) and is inserted into the bottom of the filter barrel (2). A vacuum cleaner (5) is fixedly connected to one end of the slag extraction assembly (4) and is used to control the slag extraction assembly (4) to extract slag from the inner wall of the filter bucket (2). Adjustment component (6), which is fixedly installed on the outer wall of the sorting tank (1), is used to adjust the slag extraction component (4) to move up and down.

2. The high-efficiency slurry separator according to claim 1, characterized in that: The sorting tank (1) includes a tank body (101), the filter barrel (2) is located inside the tank body (101), and several support legs (102) are uniformly fixedly connected to the lower surface of the tank body (101). A slurry outlet pipe (103) connected to the tank body (101) is fixedly connected to one side of the tank body (101).

3. The high-efficiency slurry separator according to claim 2, characterized in that: The filter bucket (2) includes a bottom plate (201) located inside the tank body (101), an annular filter cover (202) is fixedly connected to the upper surface of the bottom plate (201), the slag extraction assembly (4) is located inside the annular filter cover (202), the lower surface of the bottom plate (201) is provided with an installation groove (203), and the top of the drive mechanism (3) is located inside the installation groove (203).

4. The high-efficiency slurry separator according to claim 2, characterized in that: The slag extraction assembly (4) includes an L-shaped slag extraction pipe (401) located inside the filter barrel (2). One end of the L-shaped slag extraction pipe (401) is connected to the vacuum cleaner (5). Several funnel-shaped slag extraction covers (402) are evenly fixedly connected to the side of the L-shaped slag extraction pipe (401) near the inner wall of the filter barrel (2).

5. A high-efficiency slurry separator according to claim 3, characterized in that: The drive mechanism (3) includes a motor (301) fixedly connected to the lower surface of the tank (101). The output end of the motor (301) is fixedly connected to a rectangular connecting block (302) through the tank (101). The rectangular connecting block (302) is located inside the mounting groove (203).

6. A high-efficiency slurry separator according to claim 3, characterized in that: The bottom plate (201) has an annular storage groove (7) inside, and an annular weight block (8) is provided inside the annular storage groove (7).

7. A high-efficiency slurry separator according to claim 4, characterized in that: The adjustment assembly (6) includes a mounting base (601) fixedly connected to the outer wall of the tank (101). A hydraulic cylinder (602) is fixedly connected to the upper surface of the mounting base (601). A connecting strip (603) is fixedly connected to the output end of the hydraulic cylinder (602). A connecting ring (604) is fixedly connected to one end of the connecting strip (603). The inner wall of the connecting ring (604) is fixedly connected to the outer wall of the L-shaped slag suction pipe (401).

8. A high-efficiency slurry separator according to claim 7, characterized in that: The mounting base (601) includes a connecting plate (6011) fixedly connected to the outer wall of the tank (101). The inner wall of the connecting plate (6011) is rotatably connected to a connecting column (6013) via a bearing (6012). A turntable (6014) is fixedly connected to the upper end face of the connecting column (6013). The upper surface of the turntable (6014) is fixedly connected to the lower surface of the hydraulic cylinder (602).