Soft finishing agent reaction kettle equipment
By designing easily detachable assembly components, the problem of condensate accumulation in the reactor equipment was solved, enabling convenient drainage of condensate and regular maintenance of the equipment, thereby improving the cleaning efficiency and service life of the equipment.
Patent Information
- Application Number
- CN202520482205.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-19
AI Technical Summary
When some reactor equipment is heated by boiler steam, condensate accumulates in the inner shell and insulation jacket area of the reactor, which cannot be effectively drained, making the equipment inconvenient to clean and maintain.
A convenient assembly component for easy disassembly and assembly was designed, including a pad, a lower adhesive block, an upper adhesive block, a tube, a float, a threaded tube, a combination block, a hard silicone ring, a square tube, a connecting tube, and a magnet. Through threaded connection and magnetic contact, a convenient disassembly and assembly structure is formed, and condensate is discharged through the tube and the connecting tube.
It enables convenient drainage of condensate, facilitates regular replacement and maintenance of assembly components, and improves the cleaning efficiency and service life of the equipment.
Smart Images
Figure CN223915401U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to reaction kettle equipment technical field, concretely to a kind of soft finishing agent reaction kettle equipment. BACKGROUND
[0002] Reaction kettle is commonly used reaction vessel in chemical production field, according to reaction condition to reaction kettle structure function and accessory are set, make it complete various chemical or physical reaction and relevant processing operation, soft finishing agent used by textile product usually adopts reaction kettle equipment to process production, to take reaction kettle equipment for example which soft finishing agent processes production.
[0003] Part of reaction kettle equipment is heated by boiler steam, and part of boiler steam produces condensate when flowing and conveying in the area between reaction kettle inner shell and temperature insulation interlayer, the main body of reaction kettle equipment is not convenient for the condensate of boiler steam to be guided and discharged, therefore, aiming at the above problems, a kind of soft finishing agent reaction kettle equipment is provided. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a kind of soft finishing agent reaction kettle equipment, to solve part of reaction kettle equipment by boiler steam heating treatment, part of boiler steam produces condensate when flowing and conveying in the area between reaction kettle inner shell and temperature insulation interlayer, the main body of reaction kettle equipment is not convenient for the condensate of boiler steam to be guided and discharged.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] A kind of soft finishing agent reaction kettle equipment, including reaction kettle inner shell, reaction kettle shell, temperature insulation interlayer and assembly component, reaction kettle inner shell outside is fixedly provided with reaction kettle shell, the inner wall of reaction kettle shell is fixedly provided with temperature insulation interlayer, the bottom of reaction kettle inner shell is provided with assembly component, the assembly component includes backing plate, lower rubber block, upper rubber block, barrel pipe, floating block, screw thread cylinder, combination block, hard silica gel ring, square tube, connecting pipe, first magnet, plug and second magnet, the top of backing plate is fixedly provided with lower rubber block, the top of lower rubber block is fixedly provided with upper rubber block, the inside of backing plate, lower rubber block and upper rubber block is fixedly provided with rubber ring, the outside of barrel pipe is slidably provided with the rubber ring in the inside of backing plate, the rubber ring in the inside of lower rubber block and the rubber ring in the inside of upper rubber block, the top of barrel pipe is fixedly provided with floating block, the bottom of barrel pipe is fixedly provided with screw thread cylinder, the outside of screw thread cylinder is fixedly provided with combination block, the bottom of combination block is fixedly provided with square tube, the outside of square tube is fixedly provided with rubber ring in the inside of connecting pipe, the left end of square tube is fixedly provided with first magnet in the inside, the right end of plug is fixedly provided with second magnet.
[0007] Preferably, a steam input pipe is fixedly installed inside the upper left of the outer shell of the reactor and inside the upper left of the insulation jacket; a safety valve is fixedly installed inside the lower left of the outer shell of the reactor and inside the lower left of the insulation jacket; a steam output pipe is fixedly installed inside the lower right of the outer shell of the reactor and inside the lower right of the insulation jacket; and a drain valve is fixedly installed inside the bottom of the inner shell of the reactor.
[0008] Preferably, an L-shaped plate is fixedly provided at the bottom of the inner shell of the reactor, and the inside of the pad and the bottom of the L-shaped plate are assembled by external stud threads.
[0009] Preferably, a support frame is fixedly installed at the top of the inner shell of the reactor, a stirring motor is fixedly installed at the top of the support frame, and an adjusting rod is fixedly installed on the main shaft of the stirring motor via a flange. The outer side of the adjusting rod is rotatably connected to a rubber ring fixedly installed inside the top of the inner shell of the reactor. A liquid adding valve is fixedly installed inside the upper left side of the inner shell of the reactor, and a feeding valve is fixedly installed inside the upper right side of the inner shell of the reactor. Two anchor plates are symmetrically distributed and fixedly installed on the outer sides of the left and right ends of the inner shell of the reactor.
[0010] Preferably, the top of the pad is in contact with the bottom of the reactor shell, the lower adhesive block is in contact with the inside of the bottom of the reactor shell, the upper adhesive block is in contact with the inside of the bottom of the insulation jacket, and the tube has a through hole inside.
[0011] Compared with the prior art, the beneficial effects of this utility model are:
[0012] In this invention, the threaded cylinder and the assembly block are threadedly assembled. The insert block is slidably placed inside the left end of the connecting pipe and the left end of the square tube, forming a convenient disassembly and assembly structure for the assembly components. The inside of the pad plate and the bottom of the L-shaped plate are threadedly assembled using external studs. The condensate from the boiler steam drips and collects in the area between the bottom of the inner shell of the reactor and the bottom of the insulation jacket. The float is a lightweight floating plate that floats upward. The condensate enters the pipe through the through hole inside the cylinder and is discharged along the inside of the hard silicone ring, the assembly block, the square tube, and the connecting pipe. Through the above arrangement, the assembly components of the main body of the reactor equipment are a convenient disassembly and assembly structure, which can be replaced and maintained regularly. The assembly components also facilitate the drainage of condensate from the boiler steam. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0014] Figure 2 This is a cross-sectional schematic diagram of the inner shell of the reactor of this utility model;
[0015] Figure 3 This utility model Figure 2A magnified structural diagram at point A;
[0016] Figure 4 This is a cross-sectional structural diagram of the assembly component of this utility model;
[0017] Figure 5 This utility model Figure 4 A magnified structural diagram at point B;
[0018] Figure 6 This is a cross-sectional schematic diagram of the outer shell and heat insulation jacket of the reaction vessel of this utility model;
[0019] Figure 7 This utility model Figure 6 A magnified structural diagram at point C;
[0020] Figure 8 This utility model Figure 6 A magnified structural diagram at point D.
[0021] In the diagram: 1. Inner shell of the reactor; 2. Outer shell of the reactor; 3. Thermal insulation jacket; 4. Assembly components; 401. Pad plate; 402. Lower adhesive block; 403. Upper adhesive block; 404. Tube; 405. Float block; 406. Threaded cylinder; 407. Assembly block; 408. Hard silicone ring; 409. Square tube; 410. Connecting pipe; 411. First magnet; 412. Insert block; 413. Second magnet; 5. Steam input pipe; 6. Safety valve; 7. Steam output pipe; 8. Drain valve; 9. L-shaped plate; 10. Support frame; 11. Stirring motor; 12. Mixing rod; 13. Liquid addition valve; 14. Feeding valve; 15. Anchor plate. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] In the embodiments of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the position or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations of this utility model. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Similarly, words such as "a," "one," or "the" do not indicate a quantity limitation, but rather indicate the presence of at least one. Words such as "comprising" or "including" mean that the element or object preceding the word covers the element or object listed after the word and its equivalents, without excluding other elements or objects.
[0024] Furthermore, in the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0025] Please see Figures 1-8 This utility model provides a technical solution:
[0026] A softening agent reaction vessel includes an inner shell 1, an outer shell 2, a heat insulation jacket 3, and an assembly assembly 4. The outer shell 2 is fixedly mounted on the outer side of the inner shell 1, and the heat insulation jacket 3 is fixedly mounted on the inner wall of the outer shell 2. The assembly assembly 4 is located at the bottom of the inner shell 1. The assembly assembly 4 includes a pad 401, a lower adhesive block 402, an upper adhesive block 403, a cylindrical tube 404, a float 405, a threaded cylinder 406, a combination block 407, a hard silicone ring 408, a square tube 409, a connecting pipe 410, a first magnet 411, an insert block 412, and a second magnet 413. The lower adhesive block 402 is fixedly mounted on the top of the pad 401, and the upper adhesive block 403 is fixedly mounted on the top of the lower adhesive block 402. The pad 401 is filled with a lower adhesive block 402, and the lower adhesive block 403 is fixedly mounted on the top of the lower adhesive block 402. A rubber ring is fixedly installed inside the block 402 and the upper adhesive block 403. The outer side of the tube 404 is slidably installed with the rubber ring inside the pad 401, the lower adhesive block 402, and the upper adhesive block 403. A float 405 is fixedly installed at the top of the tube 404. A threaded tube 406 is fixedly installed at the bottom of the tube 404. The outer side of the threaded tube 406 is threadedly assembled with the inner side of the assembly block 407. The bottom end of the hard silicone ring 408 is fixedly installed with the assembly block 407. A square tube 409 is fixedly installed at the bottom of the assembly block 407. The outer side of the square tube 409 is in contact with the rubber ring fixedly installed inside the connecting tube 410. A first magnet 411 is fixedly installed inside the left end of the square tube 409. A second magnet 413 is fixedly installed at the right end of the insert block 412.
[0027] A steam inlet pipe 5 is fixedly installed inside the upper left of the outer shell 2 and inside the upper left of the insulation jacket 3. A safety valve 6 is fixedly installed inside the lower left of the outer shell 2 and inside the lower left of the insulation jacket 3. A steam outlet pipe 7 is fixedly installed inside the lower right of the outer shell 2 and inside the lower right of the insulation jacket 3. A drain valve 8 is fixedly installed inside the bottom of the inner shell 1 of the reactor. Through the above settings, high-temperature steam heats the inner shell 1 of the reactor. The insulation jacket 3 is used to reduce the energy consumption of heat transfer from the high-temperature steam to the outer shell 2 of the reactor.
[0028] An L-shaped plate 9 is fixedly installed at the bottom of the inner shell 1 of the reactor. The inside of the pad 401 and the inside of the bottom of the L-shaped plate 9 are assembled by external stud threads. Through the above arrangement, the assembly assembly 4 is assembled and limited with the inner shell 1, the outer shell 2, and the heat insulation jacket 3 of the reactor.
[0029] A support frame 10 is fixedly installed at the top of the inner shell 1 of the reactor. A stirring motor 11 is fixedly installed at the top of the support frame 10. A mixing rod 12 is fixedly installed on the main shaft of the stirring motor 11 through a flange. The outer side of the mixing rod 12 is rotatably connected to a rubber ring fixedly installed inside the top of the inner shell 1 of the reactor. A liquid addition valve 13 is fixedly installed inside the upper left side of the inner shell 1 of the reactor. A feed valve 14 is fixedly installed inside the upper right side of the inner shell 1 of the reactor. Two anchor plates 15 are symmetrically distributed and fixedly installed on the outer sides of the left and right ends of the inner shell 1 of the reactor. With the above configuration, the valve port of the liquid addition valve 13 is opened to add process water into the inner shell 1 of the reactor. The valve port of the feed valve 14 is opened to add granules dissolved into a softening agent into the inner shell 1 of the reactor.
[0030] The top of the pad 401 is in contact with the bottom of the reactor shell 2, the lower adhesive block 402 is in contact with the inside of the bottom of the reactor shell 2, the upper adhesive block 403 is in contact with the inside of the bottom of the insulation jacket 3, and the tube 404 has a through hole inside. Through the above arrangement, a sealed assembly structure for the assembly component 4 is formed.
[0031] Work process: This utility model provides a softening agent reaction vessel. The assembly component 4 of the main body of the reaction vessel is a convenient disassembly and assembly structure, which can be replaced and maintained regularly. The assembly component 4 facilitates the drainage of condensate from the boiler steam. The external reaction vessel mounting frame is anchored to the positioning holes inside the anchor plate 15.
[0032] The lower rubber block 402 and the upper rubber block 403 are made of silicone. The inner rubber rings of the tube 404, the pad 401, the lower rubber block 402, and the upper rubber block 403 are slidably placed. The threaded cylinder 406 and the assembly block 407 are threadedly assembled. After the threaded installation, the hard silicone ring 408 is in contact with the inner wall of the threaded cylinder 406. The insert block 412 is slidably placed inside the left end of the connecting pipe 410 and the left end of the square tube 409 until the first magnet 411 and the second magnet 413 are magnetically attracted to each other, forming a convenient disassembly and assembly structure for the assembly component 4. The inner part of the pad 401 and the bottom end of the L-shaped plate 9 are threadedly assembled using external studs. At this time, the lower rubber block 402 is in contact with the bottom end of the reactor shell 2, and the upper rubber block 403 is in contact with the bottom end of the insulation jacket 3.
[0033] like Figure 6 , Figure 7 As shown, the condensate from the boiler steam drips and collects in the area between the bottom of the inner shell 1 of the reactor and the bottom of the insulation jacket 3. The float 405 is a lightweight floating plate that floats upward until the top of the float 405 comes into contact with the bottom of the inner shell 1 of the reactor. At this time, the condensate enters the tube through the through hole inside the tube 404 and is discharged through the inside of the hard silicone ring 408, the inside of the combined block 407, the inside of the square tube 409, and the inside of the connecting pipe 410.
[0034] The steam input pipe 5 in the reactor equipment is fixedly connected to the external boiler steam transmission pipeline. A pressure gauge is installed at the top of the steam input pipe 5 to monitor the steam pressure. High-temperature steam heats the inner shell 1 of the reactor. The insulation jacket 3 is set to reduce the energy consumption of heat transfer from the high-temperature steam to the outer shell 2 of the reactor. The steam is discharged through the steam output pipe 7. The safety valve 6 plays a role in relieving pressure in the area between the inner shell 1 and the insulation jacket 3.
[0035] The drain valve 8, the filling valve 13, and the feeding valve 14 are all solenoid valve devices. The opening and closing of the valve ports of the drain valve 8, the filling valve 13, the feeding valve 14, and the stirring motor 11 are controlled by an external PLC controller. The drain valve 8, the filling valve 13, the feeding valve 14, and the stirring motor 11 are electrically connected to an external power supply.
[0036] By opening the valve port of the liquid addition valve 13, process water is added into the inner shell 1 of the reactor. By opening the valve port of the feed valve 14, granules dissolved into a softening agent are added into the inner shell 1 of the reactor. The stirring motor 11 is started to drive the mixing rod 12 to rotate, and the softening agent is mixed and mixed. Then, the softening agent is discharged through the drain valve 8.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A soft finishing agent reaction kettle device, comprising a reaction kettle inner shell (1), a reaction kettle outer shell (2), a thermal insulation interlayer (3) and an assembly component (4), characterized in that: The outer side of the reactor inner shell (1) is fixedly provided with a reactor shell (2), the inner wall of the reactor shell (2) is fixedly provided with a thermal insulation interlayer (3), the bottom of the reactor inner shell (1) is provided with an assembly component (4), the assembly component (4) comprises a pad (401), a lower rubber block (402), an upper rubber block (403), a cylinder tube (404), a floating block (405), a threaded cylinder (406), a combined block (407), a hard silica gel ring (408), a square tube (409), a connecting tube (410), a first magnet (411), an insertion block (412) and a second magnet (413), the top end of the pad (401) is fixedly provided with the lower rubber block (402), the top end of the lower rubber block (402) is fixedly provided with the upper rubber block (403), the inside of the pad (401), the inside of the lower rubber block (402) and the inside of the upper rubber block (403) are fixedly provided with rubber rings, the cylinder tube (404) is slidably provided outside the rubber rings in the inside of the pad (401), the inside of the lower rubber block (402) and the inside of the upper rubber block (403), the top end of the cylinder tube (404) is fixedly provided with the floating block (405), the bottom end of the cylinder tube (404) is fixedly provided with the threaded cylinder (406), the threaded cylinder (406) is threadedly assembled with the inside of the combined block (407), the bottom end of the hard silica gel ring (408) is fixedly provided with the combined block (407), the bottom end of the combined block (407) is fixedly provided with the square tube (409), the square tube (409) is in abutting contact with the rubber ring fixedly provided in the inside of the connecting tube (410), the left end of the square tube (409) is fixedly provided with the first magnet (411), and the right end of the insertion block (412) is fixedly provided with the second magnet (413).
2. The soft finishing agent reaction kettle apparatus according to claim 1, wherein: The upper left inside of the reactor shell (2) and the upper left inside of the thermal insulation interlayer (3) are fixedly provided with a steam input pipe (5), the lower left inside of the reactor shell (2) and the lower left inside of the thermal insulation interlayer (3) are fixedly provided with a safety valve (6), the lower right inside of the reactor shell (2) and the lower right inside of the thermal insulation interlayer (3) are fixedly provided with a steam output pipe (7), and the bottom inside of the reactor inner shell (1) is fixedly provided with a liquid discharge valve (8).
3. The soft finishing agent reaction kettle apparatus according to claim 1, wherein: The bottom end of the reactor inner shell (1) is fixedly provided with an L-shaped plate (9), and the inside of the pad (401) and the inside of the bottom end of the L-shaped plate (9) are threadedly assembled by external studs.
4. The soft finishing agent reaction kettle apparatus according to claim 1, wherein: The top end of the reactor inner shell (1) is fixedly provided with a bracket (10), the top end of the bracket (10) is fixedly provided with a stirring motor (11), the main shaft of the stirring motor (11) is fixedly provided with a deployment rod (12) through flange assembly, the outside of the deployment rod (12) is rotatably provided with the rubber ring fixedly provided in the top inside of the reactor inner shell (1), the upper left inside of the reactor inner shell (1) is fixedly provided with a liquid feeding valve (13), the upper right inside of the reactor inner shell (1) is fixedly provided with a feeding valve (14), and the outer sides of the left end and the right end of the reactor inner shell (1) are fixedly provided with two anchor plates (15) which are symmetrically distributed.
5. The softening agent reaction kettle apparatus according to claim 1, wherein: The top end of the backing plate (401) is in contact with the bottom end of the reactor shell (2), the lower rubber block (402) is in contact with the inside of the bottom end of the reactor shell (2), the upper rubber block (403) is in contact with the inside of the bottom end of the temperature insulation interlayer (3), and the tube (404) is internally provided with a through hole.