Locomotive low-voltage equipment test bed

By designing a locomotive low-voltage equipment test bench with a U-shaped structure, integrating low-voltage equipment testing, maintenance, and disassembly functions, the problem of low efficiency caused by equipment transportation was solved, and efficient equipment maintenance and testing were achieved.

CN223915451UActive Publication Date: 2026-02-17XIAN LOCOMOTIVE MAINTENANCE SECTION OF CHINA RAILWAY XIAN BUREAU GRP CO LTD
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Patent Information

Application Number
CN202422790564.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2026-02-17
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

During the maintenance of low-voltage equipment in locomotives, frequent equipment transfers lead to low testing efficiency, and existing equipment transfer devices have failed to effectively solve this problem.

Method used

Design a U-shaped locomotive low-voltage equipment test bench, including a test cabinet, maintenance cabinet and disassembly cabinet, equipped with low-voltage equipment testing devices, tool racks, multiple power sockets, auxiliary lights and display screen, providing an integrated operating platform to reduce equipment transportation and tool carrying.

Benefits of technology

It improved the efficiency of low-voltage equipment maintenance, reduced workload, met the experimental needs of different equipment, and improved the integration and efficiency of experiments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of locomotive maintenance, in particular to a locomotive low-voltage equipment test bed, which comprises a test cabinet, a maintenance cabinet and a disassembly and assembly cabinet which are sequentially spliced to form a U-shaped structure. The equipment test bench with a concave structure is provided, so that a reasonable operation range and an operation platform can be provided for a whole set of experiments of testing, overhauling, dismounting and mounting of low-voltage equipment, the low-voltage equipment is prevented from being frequently transferred in a workshop, the working intensity of the low-voltage equipment experiment is reduced, and the experiment efficiency of the low-voltage equipment is improved. And actual working requirements are met.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of locomotive overhauling, in particular to a locomotive low-voltage equipment test bench. BACKGROUND

[0002] With the increasing demand for locomotives, the demand for locomotive maintenance also increases.

[0003] In the locomotive maintenance, low-voltage equipment is tested to ensure its normal function, and the low-voltage equipment with faults is repaired. The maintenance of low-voltage equipment is usually completed in a maintenance workshop. Since the distance between each work station in the maintenance workshop is far, when the low-voltage equipment needs to be disassembled, the faulty equipment needs to be moved to the corresponding disassembly area for disassembly operation, which increases the test time of the low-voltage equipment and also increases the test intensity, thereby reducing the test efficiency of the low-voltage equipment.

[0004] Although the low-voltage equipment can be moved using a cart during transfer, for example, the Chinese utility model patent with application number 2283395589.3 provides a high-speed train set frame maintenance support device, which reduces the difficulty of equipment transfer, but frequent transfer still increases the test time of the low-voltage equipment, and the test efficiency is still low. UTILITY MODEL CONTENTS

[0005] The utility model aims to provide a locomotive low-voltage equipment test bench to solve the technical problem of low test efficiency of the low-voltage equipment.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] A locomotive low-voltage equipment test bench, comprising a test cabinet, a maintenance cabinet and a disassembly cabinet, the test cabinet, the maintenance cabinet and the disassembly cabinet are sequentially spliced to form a concave shape structure, a tool hanging plate is arranged on the maintenance cabinet, and a low-voltage equipment testing device is arranged in the test cabinet.

[0008] Further limitation, the tool hanging plate is vertically arranged, and the tool hanging plate is detachably connected with the test cabinet.

[0009] Further limitation, a clamping groove is formed on the maintenance cabinet, and a clamping block matched with the clamping groove is arranged at the bottom of the tool hanging plate.

[0010] Further limitation, an auxiliary lamp and a plurality of power sockets are arranged on the tool hanging plate, the auxiliary lamp is magnetically connected with the tool hanging plate, and the plurality of power sockets are located on the side of the auxiliary lamp.

[0011] Further limitation, the power socket comprises a 380V socket, a 220V socket and a 110V socket.

[0012] Further limited, the test cabinet is provided with a display screen, the display screen is in communication connection with the low-voltage equipment testing device, and the display screen is located on one side of the tool hanging plate.

[0013] Further limited, the display screen is movably connected with the test cabinet through an adjusting support.

[0014] Further limited, wear-resistant pads are arranged on the test cabinet, the maintenance cabinet and the disassembly and assembly cabinet.

[0015] Further limited, a plurality of storage bins are arranged in the disassembly and assembly cabinet.

[0016] Compared with the prior art, the utility model has the beneficial effects as follows:

[0017] 1. The utility model provides a concave-shaped equipment test bench, so that reasonable operation range and operation platform can be provided for full-set experiment of low-voltage equipment testing, maintenance and disassembly and assembly, low-voltage equipment is avoided from being frequently transferred in the workshop, so that the working strength of low-voltage equipment experiment is reduced, the experiment efficiency of low-voltage equipment is improved, and actual work demand is met.

[0018] 2. Different types of low-voltage equipment testing devices are arranged in the placing cabinet, so that the experiment demand of different low-voltage equipment can be met, tool hanging plates are arranged on the test cabinet, corresponding disassembly and assembly tools and maintenance tools are conveniently placed, the preparation of tools and the carrying of tools in the experiment process are reduced, and selection is convenient, meanwhile, power sockets of different specifications are provided, and the power use demand of different tools is met.

[0019] 3. The utility model is provided with auxiliary lamps connected through magnetism, the position of the auxiliary lamp on the tool hanging plate is conveniently adjusted, different angle illuminations can be provided for experiment, the experiment efficiency is improved, according to the type of experimental equipment, corresponding spare parts are placed in the storage bin for convenient maintenance and replacement, the integration of experiment work is improved, and the working efficiency is improved. DETAILED DESCRIPTION

[0020] Figure 1 It is a front view of the utility model locomotive low-voltage equipment test bench.

[0021] Figure 2 It is a top view of the utility model locomotive low-voltage equipment test bench.

[0022] Figure 3 It is a perspective view of the utility model locomotive low-voltage equipment test bench.

[0023] In the drawing: 1-disassembly and assembly cabinet, 2-maintenance cabinet, 3-test cabinet, 4-auxiliary lamp, 5-power socket, 6-tool hanging plate, 7-display screen, 8-adjusting support, 9-low-voltage equipment testing device. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0025] Embodiment 1

[0026] Reference Figure 1 The embodiment provides a locomotive low-voltage equipment test bench, which comprises a test cabinet 3, a maintenance cabinet 2 and a disassembly and assembly cabinet 1. The test cabinet 3, the maintenance cabinet 2 and the disassembly and assembly cabinet 1 are sequentially spliced to form a test bench in a concave shape. An operator can stand in the concave part of the test bench, test the low-voltage equipment by using the low-voltage equipment test device 9 in the test cabinet 3, judge whether the performance and function of the low-voltage equipment meet the requirements, disassemble the low-voltage equipment by using tools on the disassembly and assembly cabinet 1 if there is a fault, then maintain and replace the damaged or faulty parts in the maintenance cabinet 2, assemble and install the low-voltage equipment on the disassembly and assembly cabinet 1, and finally retest on the test cabinet 3. The test of the low-voltage equipment can be completed after ensuring that the low-voltage equipment is used normally.

[0027] At this time, the operator does not need to frequently carry the low-voltage equipment to the maintenance area or the disassembly and assembly area in the workshop to perform corresponding work, thereby reducing the carrying difficulty, shortening the carrying time, reducing the work intensity, increasing the work efficiency, and meeting the actual work requirements.

[0028] Further explanation, in order to further improve the work efficiency, a plurality of locomotive low-voltage equipment test benches are arranged in the factory area, and each locomotive low-voltage equipment test bench is used for completing the test of a fixed type of low-voltage equipment. Therefore, the operator only needs to prepare corresponding disassembly and assembly tools and the low-voltage equipment test device 9, so as to reduce the preparation time of the disassembly and assembly tools and the preparation time of the low-voltage equipment test device 9.

[0029] Preferably, a tool hanging plate 6 is installed on the maintenance cabinet 2. The tool hanging plate 6 is vertically arranged on the top end face of the maintenance cabinet 2, and the tool hanging plate 6 is detachably connected with the maintenance cabinet 2, so as to facilitate transportation after disassembly and assembly.

[0030] The tool hanging plate 6 is used for placing tools for disassembling and assembling corresponding low-voltage equipment and maintenance tools. The placing mode can be hanging, clamping, magnetic attraction and / or adhesion, so as to facilitate taking and placing and ensure that the tools are stably placed and do not fall off.

[0031] Since various electrical appliances are needed in experiments, multiple power sockets 5 are arranged on the tool hanging plate 6, and the power sockets 5 can be power sockets of different voltage specifications, for example, the power sockets 5 include 380V power sockets, 220V power sockets and 110V power sockets.

[0032] For example, when a locomotive air heater is tested, the voltage used in the locomotive needs to be simulated, so the 380V power socket can be used for power supply; for electric irons and other tools, the 220V power socket can be used for power supply; when the brake screen or automatic overpass test is performed, the 110V power socket is needed for power supply; thus, different test requirements can be met.

[0033] In order to improve work efficiency, an auxiliary lamp 4 is arranged on the tool hanging plate 6, the fixed end of the auxiliary lamp 4 is connected to the tool hanging plate 6 by magnetic attraction, and the auxiliary lamp 4 has a flexible shaft in the middle, which can be adjusted conveniently during use, so that the direction and angle of illumination can be adjusted according to requirements, the shadow during work is reduced, and the work quality is ensured.

[0034] Further preferably, since each locomotive low-voltage equipment test bench is used to complete the test of fixed low-voltage equipment, the low-voltage equipment testing device 9 can be installed at a fixed position to avoid occupying space on the cabinet surface.

[0035] The low-voltage equipment testing device 9 is installed in the test cabinet 3, and a display screen 7 is also placed on the test cabinet 3, the display screen 7 is in communication connection with the low-voltage equipment testing device 9, and is used to display the test data and test results of the low-voltage equipment testing device 9, so as to facilitate viewing and data storage.

[0036] In actual use, the operator can connect the low-voltage equipment testing device 9 and the corresponding low-voltage equipment through wiring to improve the wiring efficiency.

[0037] In order to facilitate viewing of test data and test results, the display screen 7 is movably connected to the test cabinet 3 through an adjusting support 8, so that the height and angle of the display screen 7 can be adjusted during actual operation, which facilitates viewing and reduces the space occupied by the display screen 7 on the test cabinet 3, facilitating the placement of low-voltage equipment and the operation of personnel.

[0038] Since various tools, equipment and parts need to be frequently placed on the locomotive low-voltage equipment test bench, in order to increase the service life of the locomotive low-voltage equipment test bench, wear-resistant pads are arranged on the locomotive low-voltage equipment test bench, that is, corrosion-resistant and wear-resistant PVC pads are arranged on the upper end surfaces of the test cabinet 3, the maintenance cabinet 2 and the disassembly and assembly cabinet 1, which is low in cost and convenient to replace.

[0039] In actual use, the height of the test cabinet 3, the height of the maintenance cabinet 2 and the height of the disassembly and assembly cabinet 1 are all equal and can be selected to be 700mm-800mm, preferably 750mm; the height of the tool hanging plate 6 can be selected to be 400mm-500mm, preferably 450mm; the length of the tool hanging plate 6 can be selected to be the same as the length of the maintenance cabinet 2, preferably 1200mm; the width of the maintenance cabinet 2 can be selected to be 800mm, and the length of the test cabinet 3 and the length of the disassembly and assembly cabinet 1 are all equal and can be selected to be 1800mm, and the width of the test cabinet 3 and the width of the disassembly and assembly cabinet 1 are all equal and can be selected to be 600mm.

[0040] Further, in order to improve the efficiency of low-voltage equipment maintenance and replacement, a plurality of storage compartments are arranged in the disassembly and assembly cabinet 1, the storage compartments can be provided with cabinet doors and / or pull-out baffles, and the larger parts are placed in the storage compartments with cabinet doors, and the smaller parts or components are placed in the storage compartments with pull-out baffles, so that the required parts and components for replacement can be directly selected from the corresponding storage compartments during use, thereby improving the work efficiency.

[0041] Further, in the factory area, a plurality of locomotive low-voltage equipment test benches can be arranged, and each locomotive low-voltage equipment test bench can be arranged separately, and the plurality of locomotive low-voltage equipment test benches can be arranged in an array in the factory area.

[0042] Alternatively, two locomotive low-voltage equipment test benches can be arranged side by side or front to back to form a group of test benches, and four locomotive low-voltage equipment test benches can be arranged in a straight line or in a field shape to form a group of test benches, and a plurality of groups of test benches can be arranged in an array in the factory area to facilitate the determination of the operation area of the operator.

[0043] Working process:

[0044] First, different low-voltage equipment test benches corresponding to different low-voltage equipment tests are arranged in the factory area, then the low-voltage equipment to be tested is placed on the test cabinet 3, the operator first tests the low-voltage equipment by the low-voltage equipment testing device 9 in the concave position of the locomotive low-voltage equipment test bench, and observes the test data and test results through the display screen 7, if the test is normal, the internal structure of the low-voltage equipment is checked, and the low-voltage equipment is moved to the disassembly and assembly cabinet 1 at this time; if there is an abnormality, the internal structure of the low-voltage equipment is detected; the appropriate tools are selected from the tool hanging plate 6 to disassemble the low-voltage equipment, then the parts to be replaced are selected from the storage compartments, and the low-voltage equipment is replaced, and the parts to be repaired are repaired on the maintenance cabinet 2 with the help of the electric soldering iron and the auxiliary lamp 4, and the low-voltage equipment is installed on the disassembly and assembly cabinet 1 after completion, and finally the low-voltage equipment is moved to the test cabinet 3 for testing by the low-voltage equipment testing device 9, and the low-voltage equipment test is completed after the test is normal.

[0045] Although the embodiments of the present application have been shown and described, it is to be understood that for the purpose of the present application, the embodiments can be substantially changed without departing from the spirit and the scope of the present application, which are defined in the following claims and their equivalents.

Claims

1. A locomotive low voltage equipment test bench, characterized in that, Including test cabinet (3), overhaul cabinet (2) and dismounting cabinet (1), test cabinet (3), overhaul cabinet (2) and dismounting cabinet (1) are sequentially spliced and form concave shape structure, tool hanging plate (6) is arranged on overhaul cabinet (2), and low-voltage equipment testing device (9) is arranged in test cabinet (3).

2. The locomotive low voltage equipment test stand of claim 1, wherein, The tool hanging plate (6) is vertically arranged, and the tool hanging plate (6) is detachably connected with the overhaul cabinet (2).

3. The locomotive low voltage equipment test stand of claim 2, wherein, A clamping groove is formed on the overhaul cabinet (2), and a clamping block matched with the clamping groove is arranged at the bottom of the tool hanging plate (6).

4. The locomotive low voltage equipment test stand of claim 3, wherein, An auxiliary lamp (4) and a plurality of power sockets (5) are arranged on the tool hanging plate (6), the auxiliary lamp (4) is magnetically connected with the tool hanging plate (6), and the plurality of power sockets (5) are located on the side of the auxiliary lamp (4).

5. The locomotive low voltage equipment test bench of claim 4, wherein, The power socket (5) includes a 380V socket, a 220V socket and a 110V socket.

6. The locomotive low voltage equipment test stand of claim 4, wherein, A display screen (7) is arranged on the test cabinet (3), the display screen (7) is communicatively connected with the low-voltage equipment testing device (9), and the display screen (7) is located on one side of the tool hanging plate (6).

7. The locomotive low voltage equipment test stand of claim 6, wherein, The display screen (7) is movably connected with the test cabinet (3) through an adjusting support (8).

8. The locomotive low voltage equipment test bed of claim 1, wherein, Wear-resistant pads are arranged on the test cabinet (3), the overhaul cabinet (2) and the dismounting cabinet (1).

9. The locomotive low voltage device test bed of claim 1, wherein, A plurality of storage bins are arranged in the dismounting cabinet (1).