Smashing roller for biomass particle raw material processing

By designing a detachable wear-resistant tooth structure and bearing support, the problem of easy damage to the crushing roller under heavy-duty crushing was solved, realizing convenient installation and disassembly, reducing maintenance and transportation difficulties, and improving the wear resistance of the crushing roller.

CN223915509UActive Publication Date: 2026-02-17TIANJIN HENGTAI SHENGTONG ENERGY TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423262813.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2026-02-17
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing crushing rollers are prone to fatigue damage under heavy-duty crushing conditions, resulting in problems such as roller tooth wear, roller tooth breakage, and crushing pits on the roller shaft surface. In addition, existing crushing rollers are integrally molded, heavy, inconvenient to disassemble and transport, and have high maintenance costs.

Method used

A crushing roller for processing biomass pellet raw materials is designed. The wear-resistant teeth can be fixedly installed in the mounting groove and connected by bolts. Combined with the design of limiting blocks and inclined mounting grooves, the wear-resistant teeth can be easily installed and disassembled. Bearings are provided at both ends of the shaft for support.

Benefits of technology

It improves the ease of use of the crushing roller, reduces the difficulty of maintenance and transportation, enhances wear resistance, and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223915509U_ABST
    Figure CN223915509U_ABST
Patent Text Reader

Abstract

The utility model discloses a crushing roller for biomass particle raw material processing, which comprises a shaft rod, the outer side of the shaft rod is provided with a roller shaft body, the outer side of the roller shaft body is provided with a plurality of connecting rings which are arranged at equal intervals, the outer side of each connecting ring is provided with a plurality of mounting grooves which are arranged in a matrix, and wear-resistant teeth are fixedly mounted in the mounting grooves. First threaded holes are formed in the middles of the sides, away from the connecting ring, of the wear-resisting teeth, second threaded holes matched with the first threaded holes are formed in the connecting ring, and bolts are inserted into the first threaded holes and the second threaded holes. The crushing roller is simple in structure, square in operation and good in wear resistance, the damaged wear-resistant teeth are convenient to mount and dismount, and the use convenience of the crushing roller is effectively improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of biomass pellet processing technology, and in particular to a crushing roller for processing biomass pellet raw materials. Background Technology

[0002] Biomass pellets are generally made from agricultural and forestry waste, such as rice husks, straw, and sawdust, as raw materials. The process involves crushing, drying, and mixing to produce fuel. Biofuel is a renewable resource. Under normal temperature conditions, crushed biomass straw and forestry waste are cold-pressed and densified using pressure rollers and ring dies. During processing, biomass pellets require crushing. Pairs of crushing rollers are installed inside the crusher, keeping the biomass away from the crushing process. Under heavy-duty crushing conditions, the roller teeth and roller shaft surfaces are prone to fatigue damage, leading to problems such as tooth wear, tooth breakage, and pitting on the roller shaft surface. Most existing crushing rollers are integrally cast parts, which are heavy and large. When the crushing rollers are damaged, disassembly and transportation are very inconvenient, resulting in high maintenance costs and hindering biomass pellet processing. Therefore, we propose a crushing roller for biomass pellet raw material processing. Utility Model Content

[0003] To address the aforementioned problems, this invention provides a crushing roller for processing biomass pellet raw materials. This invention solves the problems of fatigue damage to the roller teeth and roller shaft surfaces, leading to issues such as tooth wear, tooth breakage, and pitting on the roller shaft surface. Existing crushing rollers are mostly integrally cast parts, with relatively large weight and size. When the crushing roller is damaged, it is very inconvenient to disassemble and transport, resulting in high maintenance costs and hindering biomass pellet processing.

[0004] This utility model discloses a crushing roller for processing biomass pellet raw materials, including a shaft, a roller body on the outside of the shaft, a plurality of equidistant connecting rings on the outside of the roller body, a plurality of matrix-arranged mounting grooves on the outside of the connecting rings, wear-resistant teeth fixedly installed in the mounting grooves, a first threaded hole on the middle of the side of the wear-resistant teeth away from the connecting rings, a second threaded hole matching the first threaded hole on the connecting rings, and bolts inserted into the first threaded hole and the second threaded hole.

[0005] In the above scheme, the bolt is provided with an internal hexagon countersunk head.

[0006] In the above scheme, the wear-resistant teeth are provided with limiting blocks at both ends on the side near the connecting ring, and the connecting ring is provided with a connecting groove that matches the limiting blocks.

[0007] In the above scheme, bearings are provided at both ends of the shaft.

[0008] In the above scheme, a wear-resistant layer is provided on the outer side of the wear-resistant tooth.

[0009] In the above scheme, one side wall of the mounting groove is inclined upward.

[0010] The advantages and beneficial effects of this utility model are as follows: This utility model provides a crushing roller for processing biomass pellet raw materials. Wear-resistant teeth can be fixedly installed inside the mounting groove. Bolts are threadedly connected to the first and second threaded holes. The bolts facilitate the installation and disassembly of the wear-resistant teeth and the connecting ring. A limiting block can be inserted into the connecting groove. Through the mutual cooperation between the limiting block and the connecting groove, the wear-resistant teeth can be stably installed inside the connecting groove. The upwardly inclined sidewall of the mounting groove allows the connecting ring to limit the wear-resistant teeth, preventing vertical movement of the wear-resistant teeth. This crushing roller has a simple structure, is easy to operate, has good wear resistance, and allows for easy installation and disassembly of damaged wear-resistant teeth, effectively improving the ease of use of the crushing roller. Attached Figure Description

[0011] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0012] Figure 1 This is a schematic diagram of the structure of this utility model;

[0013] Figure 2 This is a cross-sectional view of the present invention.

[0014] In the diagram: 1. Shaft; 2. Roller body; 3. Connecting ring; 4. Mounting groove.

[0015] 5. Wear-resistant teeth; 6. First threaded hole; 7. Second threaded hole; 8. Bolt.

[0016] 9. Socket countersunk head; 10. Limiting block; 11. Connecting groove; 12. Bearing. Detailed Implementation

[0017] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings and examples. The following examples are only used to more clearly illustrate the technical solution of this utility model and should not be construed as limiting the scope of protection of this utility model.

[0018] like Figure 1-2As shown, this utility model is a crushing roller for processing biomass pellet raw materials, including a shaft 1, a roller body 2 on the outer side of the shaft 1, a plurality of equidistantly arranged connecting rings 3 on the outer side of the roller body 2, a plurality of matrix-arranged mounting grooves 4 on the outer side of the connecting rings 3, wear-resistant teeth 5 are fixedly installed in the mounting grooves 4, the wear-resistant teeth 5 can be fixedly installed inside the mounting grooves 4, a first threaded hole 6 is provided in the middle of the side of the wear-resistant teeth 5 away from the connecting rings 3, a second threaded hole 7 is provided on the connecting rings 3 that matches the first threaded hole 6, a bolt 8 is inserted into the first threaded hole 6 and the second threaded hole 7, the bolt 8 is threadedly connected to the first threaded hole 6 and the second threaded hole 7, the setting of the bolt 8 makes it easy to install and disassemble the wear-resistant teeth 5 and the connecting rings 3.

[0019] The bolt 8 is provided with an internal hexagon countersunk head 9, which makes it easier for workers to rotate the bolt 8.

[0020] The wear-resistant teeth 5 are provided with limiting blocks 10 at both ends near the connecting ring 3. The connecting ring 3 is provided with a connecting groove 11 that matches the limiting blocks 10. The limiting blocks 10 can be inserted into the connecting groove 11. Through the mutual cooperation between the limiting blocks 10 and the connecting groove 11, the wear-resistant teeth 5 can be stably installed inside the connecting groove 11.

[0021] Bearings 12 are provided at both ends of the shaft 1.

[0022] The wear-resistant tooth 5 has a wear-resistant layer on its outer side, which is made of hard alloy particles.

[0023] The side wall of the mounting groove 4 is inclined upward, which allows the connecting ring 3 to limit the wear-resistant tooth 5 and prevent the wear-resistant tooth 5 from moving vertically.

[0024] Specifically, in this utility model, the wear-resistant tooth 5 can be fixedly installed inside the mounting groove 4. The bolt 8 is threadedly connected to the first threaded hole 6 and the second threaded hole 7. The setting of the bolt 8 makes it easy to install and disassemble the wear-resistant tooth 5 and the connecting ring 3. The limiting block 10 can be inserted into the connecting groove 11. Through the mutual cooperation between the limiting block 10 and the connecting groove 11, the wear-resistant tooth 5 can be stably installed inside the connecting groove 11. The side wall of the mounting groove 4 is inclined upward, so that the connecting ring 3 can limit the wear-resistant tooth 5 and prevent the wear-resistant tooth 5 from moving vertically.

[0025] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A crushing roller for processing biomass pellet raw materials, comprising a shaft (1), characterized in that, The shaft (1) is provided with a roller body (2) on the outside. The roller body (2) is provided with multiple equidistant connecting rings (3) on the outside. The connecting rings (3) are provided with multiple matrix-arranged mounting grooves (4) on the outside. Wear-resistant teeth (5) are fixedly installed in the mounting grooves (4). The wear-resistant teeth (5) are provided with a first threaded hole (6) in the middle of the side away from the connecting rings (3). The connecting rings (3) are provided with a second threaded hole (7) that matches the first threaded hole (6). Bolts (8) are inserted into the first threaded hole (6) and the second threaded hole (7).

2. The crushing roller for processing biomass pellet raw materials according to claim 1, characterized in that, The bolt (8) is provided with an internal hexagon countersunk head (9).

3. The crushing roller for processing biomass pellet raw materials according to claim 1, characterized in that, The wear-resistant teeth (5) are provided with limiting blocks (10) at both ends on the side near the connecting ring (3), and the connecting ring (3) is provided with a connecting groove (11) that matches the limiting blocks (10).

4. A crushing roller for processing biomass pellet raw materials according to claim 1, characterized in that, Bearings (12) are provided at both ends of the shaft (1).

5. A crushing roller for processing biomass pellet raw materials according to claim 1, characterized in that, The wear-resistant tooth (5) has a wear-resistant layer on its outer side.

6. A crushing roller for processing biomass pellet raw materials according to claim 1, characterized in that, The mounting groove (4) is inclined upward on one side wall.