Tire fabric impregnation mechanism for tire

Abstract

The utility model relates to the technical field of cord fabric processing, in particular to a cord fabric impregnation mechanism for tires, which comprises a main body mechanism, a processing mechanism and a control mechanism, the left side of the top end of the main body mechanism is provided with a cloth collecting roller, the right end of the cloth collecting roller is provided with a third guide roller set, the right end of the main body mechanism is provided with a soaking tank, the left end of the soaking tank is provided with a drying tank and a partition plate, the left ends and the right ends of the drying tank and the partition plate are provided with heating rods, and the bottom of the drying tank is provided with two second guide roller sets. The right side of the top end of the main body mechanism is provided with a fabric releasing roller, the tops of the front end and the rear end of the main body mechanism are provided with two sliding rods, the sliding rods are provided with a third fixing support through sliding blocks, a first fixing clamp is arranged below the third fixing support, and cord fabric on the fabric releasing roller is brought into the soaking tank through the first fixing clamp. The method comprises the following steps: soaking a cord fabric in a glue solution, stripping redundant glue solution from the soaked cord fabric through an extrusion roller, guiding the extruded fabric through a guide roller group III and a guide roller group II, drying the fabric by a heating rod, and finally collecting the fabric by a fabric collecting roller.

Description

Technical Field

[0001] This utility model relates to the field of tire cord fabric processing technology, specifically to a tire cord fabric impregnation mechanism. Background Technology

[0002] Cord fabric is used as the skeleton of rubber products such as tires, enabling it to withstand huge pressure, impact loads and strong vibrations. Cord fabric is an important material affecting tire performance and life. The warp yarn, also known as the cord thread, bears the load, while the weft yarn fixes the position of the warp yarn. The main production process of cord fabric includes spinning, gluing and heat treatment drying, and finally winding into the final product.

[0003] The tire cord fabric impregnation mechanism disclosed in the authorization announcement number CN221714737U includes a worktable and a motor. The motor is fixedly connected to the upper end of the worktable, and a winding wheel is fixedly connected to the end of the motor spindle. An upper rotating plate is fixedly connected to the upper end of the worktable, and a heating roller is rotatably connected to the inner side of the upper rotating plate. A connecting column is fixedly connected to one side of the winding wheel, and an upper support plate is rotatably connected to the outer side of the connecting column. A first rotating wheel is fixedly connected to the outer side of one end of the connecting column, and a second rotating wheel is rotatably connected to the first rotating wheel via a belt. A connecting rod is fixedly connected to the inner side of the second rotating wheel, and a first gear is fixedly connected to the outer side of one end of the connecting rod. The outer side of the first gear meshes with the outer side of the second gear. In this utility model, when impregnating the cord fabric, the device can impregnate both the outer and inner sides of the cord fabric simultaneously, improving the uniformity of impregnation. At the same time, it can scrape off excess material from the cord fabric, improving the processing quality of the cord fabric.

[0004] However, it still has some shortcomings, such as incomplete soaking and inability to dry quickly. To address these issues, we have proposed a tire cord fabric impregnation mechanism, which solves the problems of incomplete soaking and inability to dry quickly. Utility Model Content

[0005] The purpose of this invention is to provide a tire cord fabric impregnation mechanism to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A tire cord fabric impregnation mechanism includes a main body, a processing mechanism, and a control mechanism. The processing mechanism is located inside the main body, the control mechanism is located at both ends of the main body, and the processing mechanism is located at the bottom of the control mechanism. The main body includes: a base, a first fixed bracket, a second fixed bracket, a third fixed bracket, a first metal shell, a second metal shell, a first guide roller group, a second guide roller group, a third guide roller group, an impregnation tank, a drying tank, a feeding roller, a receiving roller, and a partition. The first fixed bracket is installed on the left side of the top of the base, the second fixed bracket is installed on the right side of the top of the base, the third fixed bracket is located at the top of the first and second metal shells, and the first and second metal shells are respectively located at the front and rear ends of the base. The first guide roller group is distributed at the right end of the base, the second guide roller group is distributed at the bottom of the drying tank, the third guide roller group is installed at the right end of the receiving roller, the partition is located in the middle of the drying tank, and the compression roller is located at the right end of the third guide roller group.

[0008] Preferably, the processing mechanism includes: a fixed base, a fixed clamp, a fixed clamp, a heating plate, a rotating rod, and a heating rod. The fixed base is equipped with a fixed clamp at its bottom end, the fixed clamp is installed at the heating rod, and the heating plate is evenly distributed on the rotating rod.

[0009] Preferably, the control mechanism includes: a controller, a slide bar, a slider, a vertical threaded rod, a horizontal threaded rod, a motor group one, a motor group two, a motor group three, a storage tank, and a fixed base two. The controller is connected to the slide bar, motor group one, motor group two, and motor group three by wiring. The slider is installed on the slide bar. Motor group one is connected to the vertical threaded rod. Motor group two is connected to the horizontal threaded rod. The fixed base two is installed on the vertical threaded rod.

[0010] Preferably, the heating rods are distributed at both ends of the drying tank and the partition, and the fixed base is installed below the fixed bracket.

[0011] Preferably, the motor unit three is distributed at the top of the fixed bracket one and the fixed bracket two, the slide rod is located at the top of the metal shell one and the metal shell two, the motor unit one is distributed at the top of the metal shell two, the front ends of the cloth feeding roller and the cloth taking roller are connected to the motor unit three, the top of the slider is equipped with the fixed bracket three, and the motor unit two is fixedly installed at the top of the base.

[0012] Preferably, a vertical threaded rod is connected to the top of the fixed base, a second motor unit is connected to the rotating rod, and the heating rod is connected to the controller.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. A tire cord fabric impregnation mechanism, comprising a main body, a processing mechanism, and a control mechanism, characterized in that: the processing mechanism is located inside the main body; the control mechanism is located at the left and right ends inside the main body; the processing mechanism is located at the bottom of the control mechanism; an impregnation tank is provided at the right end of the main body; a rotating rod and a heating plate are provided at the bottom of the impregnation tank; a squeezing roller is provided at the top of the left end of the impregnation tank; a guide roller assembly is distributed inside the impregnation tank; a fabric feeding roller is provided on the right side of the top of the main body; two sliding rods are provided at the top of the front and rear ends of the main body; a fixed bracket is provided on the sliding rod via a slider; a motor assembly is installed at the top of the fixed bracket assembly; the motor assembly is connected to a vertical threaded rod; a fixed base is installed at the bottom of the vertical threaded rod; a fixed clamp is installed at the bottom of the fixed base; the cord fabric on the fabric feeding roller is evenly spread out and impregnated into the impregnation tank by the fixed clamp and the guide roller assembly; then, the impregnated cord fabric is peeled off with excess adhesive by the squeezing roller, thereby achieving thorough and uniform impregnation; the rotating rod and the heating plate prevent the adhesive from solidifying and settling.

[0015] 2. The tire cord fabric impregnation mechanism includes a controller connected to a heating rod. The controller controls the temperature of the heating rod. A motor unit moves a fixed clamp connected to a fixed base on a threaded rod. The fixed clamp guides the cord fabric, which has been squeezed by the extrusion rod, through a guide roller group three, so that the impregnated cord fabric passes vertically through the heating rod area. The guide roller group two then guides the initially dried cord fabric twice, allowing it to pass through the heating rod area again for secondary drying, thus achieving rapid drying. Finally, the fabric is collected by the take-up roller and the guide roller group three. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0017] Figure 2 This is a cross-sectional schematic diagram of the main structure of this utility model;

[0018] Figure 3 This is a right-side cross-sectional view of the main structure of this utility model;

[0019] Figure 4 This is a left cross-sectional view of the main structure of this utility model.

[0020] In the diagram: 1. Main structure; 101. Base; 102. Fixed bracket one; 103. Fixed bracket two; 104. Fixed bracket three; 105. Metal casing one; 106. Metal casing two; 107. Guide roller group one; 108. Guide roller group two; 109. Guide roller group three; 110. Soaking tank; 111. Drying tank; 112. Feeding roller; 113. Taking roller; 114. Partition; 115. Squeeze roller; 2. Adjustment Mechanism; 201. Fixed base one; 202. Fixed clamp one; 203. Fixed clamp two; 204. Heating plate; 205. Rotating rod; 206. Heating rod; 3. Control mechanism; 301. Controller; 302. Sliding rod; 303. Sliding block; 304. Vertical threaded rod; 305. Horizontal threaded rod; 306. Motor group one; 307. Motor group two; 308. Motor group three; 309. Energy storage box; 310. Fixed base two. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-4 As shown, this utility model provides a technical solution:

[0023] A tire cord fabric impregnation mechanism includes a main body 1, a processing mechanism 2, and a control mechanism 3. The processing mechanism 2 is located inside the main body 1, and the control mechanism 3 is located at both ends inside the main body 1. The processing mechanism 2 is located at the bottom of the control mechanism 3. The main body 1 includes: a base 101, a first fixing bracket 102, a second fixing bracket 103, a third fixing bracket 104, a first metal casing 105, a second metal casing 106, a first guide roller group 107, a second guide roller group 108, a third guide roller group 109, an impregnation tank 110, a drying tank 111, a fabric feeding roller 112, a fabric receiving roller 113, and a partition 114. A first fixed bracket 102 is installed on the left side of the top of the base 101. A second fixed bracket 103 is installed on the right side of the top of the base 101. A third fixed bracket 104 is located on the top of the metal outer shell 105 and the metal outer shell 106. The metal outer shell 105 and the metal outer shell 106 are respectively located at the front and rear ends of the base 101. A first guide roller group 107 is distributed inside the right end of the base 101. A second guide roller group 108 is distributed at the bottom end of the drying trough 111. A third guide roller group 109 is installed on the right end of the take-up roller 113. A partition 114 is located in the middle of the drying trough 111. A squeeze roller 115 is located on the right end of the third guide roller group 109.

[0024] In this embodiment, preferably, the processing mechanism 2 includes: a fixed base 201, a fixed clamp 202, a fixed clamp 203, a heating plate 204, a rotating rod 205, and a heating rod 206. The fixed base 201 is equipped with a fixed clamp 202 at its bottom end, the fixed clamp 203 is installed at the heating rod 206, and the heating plate 204 is evenly distributed on the rotating rod 205.

[0025] In this embodiment, preferably, the control mechanism 3 includes: a controller 301, a slide bar 302, a slider 303, a vertical threaded rod 304, a horizontal threaded rod 305, a first motor group 306, a second motor group 307, a third motor group 308, a storage tank 309, and a second fixed base 310. The controller 301 is connected to the slide bar 302, the first motor group 306, the second motor group 307, and the third motor group 308 by wiring. The slider 303 is mounted on the slide bar 302. The first motor group 306 is connected to the vertical threaded rod 304. The second motor group 307 is connected to the horizontal threaded rod 305. The second fixed base 310 is mounted on the vertical threaded rod 304.

[0026] In this embodiment, preferably, the heating rods 206 are distributed at the left and right ends of the drying tank 111 and the partition 114, and the fixed base 201 is installed below the fixed bracket 104.

[0027] In this embodiment, preferably: the motor assembly 308 is distributed at the top of the fixed bracket 102 and the fixed bracket 2 103, the slide bar 302 is provided at the top of the metal shell 105 and the metal shell 2 106, the motor assembly 306 is distributed at the top of the metal shell 2 106, the front ends of the cloth feeding roller 112 and the cloth taking roller 113 are connected to the motor assembly 308, the fixed bracket 3 104 is installed at the top of the slider 303, and the motor assembly 2 307 is fixedly installed at the top of the base 101.

[0028] In this embodiment, preferably: the top of the fixed base 201 is connected to a vertical threaded rod 304, the rotating rod 205 is connected to a motor assembly 307, and the heating rod 206 is connected to the controller 301.

[0029] The tire cord fabric impregnation mechanism of this embodiment includes a main body 1, a processing mechanism 2, and a control mechanism 3. Its features include: the processing mechanism 2 is located inside the main body 1; the control mechanism 3 is located at both ends inside the main body 1; the processing mechanism 2 is located at the bottom of the control mechanism 3; a soaking tank 110 is provided at the right end of the main body 1; a rotating rod 205 and a heating plate 204 are provided at the bottom of the soaking tank 110; a squeezing roller 115 is provided at the top left end of the soaking tank 110; a guide roller group 107 is distributed inside the soaking tank 110; and a fabric feeding roller 112 is provided on the right side of the top of the main body 1. Two sliding rods are provided at the top of the front and rear ends. Fixed brackets 104 are provided on the sliding rods via sliders. A motor assembly 306 is installed at the top of the fixed bracket 104. The motor assembly 306 is connected to the vertical threaded rod. A fixed base 101 is installed at the bottom of the vertical threaded rod. A fixed clamp 202 is installed at the bottom of the fixed base 101. The curtain fabric on the cloth-laying roller 112 is evenly spread out and immersed in the soaking tank 110 through the fixed clamp 202 and the guide roller assembly 107. Then, the soaked curtain fabric is peeled off the excess glue by the squeezing roller 115, so as to achieve the purpose of thorough and uniform soaking. The rotating rod 205 and the heating plate 204 prevent the glue from solidifying and settling. The tire cord fabric impregnation mechanism includes a controller 301 connected to a heating rod 206. The controller 301 controls the temperature of the heating rod 206. A motor 306 moves a fixed clamp 203 connected to a fixed base 101 on a threaded rod. The fixed clamp 203 guides the cord fabric, which has been squeezed by the extrusion rod, through a guide roller 109, so that the impregnated cord fabric passes vertically through the heating rod 206 area. The guide roller 108 then guides the initially dried cord fabric twice, allowing it to pass through the heating rod 206 area again for secondary drying, thus achieving rapid drying. Finally, the fabric is collected by a take-up roller 113 and a guide roller 109.

[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A tire cord fabric impregnation mechanism, comprising a main body (1), a processing mechanism (2), and a control mechanism (3), characterized in that: The processing mechanism (2) is located inside the main body (1), and the control mechanism (3) is located at both ends inside the main body (1). The processing mechanism (2) is located at the bottom of the control mechanism (3). The main body (1) includes: a base (101), a first fixed bracket (102), a second fixed bracket (103), a third fixed bracket (104), a first metal shell (105), a second metal shell (106), a first guide roller group (107), a second guide roller group (108), a third guide roller group (109), a soaking tank (110), a drying tank (111), a cloth feeding roller (112), a cloth receiving roller (113), a partition (114), and a squeezing roller (115). The base (101) is mounted on the left side of its top end. The base is equipped with a first fixed bracket (102), a second fixed bracket (103) installed on the right side of the top of the base (101), a third fixed bracket (104) located at the top of the first metal shell (105) and the second metal shell (106), the first metal shell (105) and the second metal shell (106) respectively located at the front and rear ends of the base (101), the first guide roller group (107) distributed inside the right end of the base (101), the second guide roller group (108) distributed at the bottom end of the drying trough (111), the third guide roller group (109) installed at the right end of the take-up roller (113), the partition (114) located in the middle of the drying trough (111), and the squeeze roller (115) located at the right end of the third guide roller group (109).

2. The tire cord fabric impregnation mechanism according to claim 1, characterized in that: The processing mechanism (2) includes: a fixed base (201), a fixed clamp (202), a fixed clamp (203), a heating plate (204), a rotating rod (205), and a heating rod (206). The fixed base (201) is equipped with a fixed clamp (202) at its bottom end. The fixed clamp (203) is installed at the heating rod (206). The heating plate (204) is evenly distributed on the rotating rod (205).

3. The tire cord fabric impregnation mechanism according to claim 1, characterized in that: The control mechanism (3) includes: a controller (301), a slide bar (302), a slider (303), a vertical threaded rod (304), a horizontal threaded rod (305), a motor group one (306), a motor group two (307), a motor group three (308), a power storage box (309), and a fixed base two (310). The controller (301) is connected to the slide bar (302), the motor group one (306), the motor group two (307), and the motor group three (308) by wiring. The slider (303) is installed on the slide bar (302). The motor group one (306) is connected to the vertical threaded rod (304). The motor group two (307) is connected to the horizontal threaded rod (305). The fixed base two (310) is installed on the vertical threaded rod (304).

4. The tire cord fabric impregnation mechanism according to claim 2, characterized in that: The heating rods (206) are distributed at the left and right ends of the drying tank (111) and the partition (114), and the fixed base one (201) is installed below the fixed bracket three (104).

5. The tire cord fabric impregnation mechanism according to claim 3, characterized in that: The motor assembly three (308) is distributed at the top of the fixed bracket one (102) and the fixed bracket two (103). The slide rod (302) is located at the top of the metal shell one (105) and the metal shell two (106). The motor assembly one (306) is distributed at the top of the metal shell two (106). The front ends of the cloth feeding roller (112) and the cloth taking roller (113) are connected to the motor assembly three (308). The fixed bracket three (104) is installed at the top of the slider (303). The motor assembly two (307) is fixedly installed at the top of the base (101).

6. The tire cord fabric impregnation mechanism according to claim 4, characterized in that: The top of the fixed base (201) is connected to a vertical threaded rod (304), the rotating rod (205) is connected to a motor assembly (307), and the heating rod (206) is connected to the controller (301).

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