Paint baking device for JAE shell processing

By designing a JAE shell processing device that includes a curing component and an external circulation component, the problems of uneven coating and harmful gas leakage in JAE shells were solved, achieving uniform curing and safe production.

CN223915861UActive Publication Date: 2026-02-17QINGDAO SHENGEN MASCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520394791.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-07
Publication Date
2026-02-17
Estimated Expiration
2035-03-07

AI Technical Summary

Technical Problem

The existing technology has the difficulty in solving the specific problems that the coating baking is uneven during the heating process caused by the complex structure of the JAE shell during the JAE shell processing.

Method used

Design a device comprising a main body, a curing component, and an external circulation component. The device uses heat pipes to ensure uniform heating, an exhaust pump and an exhaust port to discharge waste gas, and a one-way inlet valve to replenish clean gas, thereby achieving gas circulation and improving curing uniformity and safety.

Benefits of technology

This achieves uniform curing of the JAE shell coating, reduces the leakage of harmful gases, protects the health of operators, and reduces energy consumption.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223915861U_ABST
    Figure CN223915861U_ABST
Patent Text Reader

Abstract

The utility model is applicable to the field of baking varnish processing, and provides a baking varnish device for JAE shell processing, which comprises a device main body, a curing assembly installed in the device main body and an outer circulation assembly installed on the device main body, the device main body comprises a curing box and a box door, the curing assembly comprises an inner box, a supporting plate and a plurality of heat pipes, the outer circulation assembly comprises a plurality of one-way air inlet valves, an exhaust port and an exhaust pipe, the exhaust port is fixedly formed in one side of the curing box, the exhaust pipe is fixedly connected with the exhaust port, and an exhaust pump is fixedly arranged on the exhaust pipe. And through the two sets of heat pipes which are arranged up and down, the uniformity of baking and curing of the coating is improved, hot waste gas generated in the baking varnish heating process in the inner box is exhausted through cooperation of an exhaust pump, an exhaust port and an exhaust pipe, and then external clean gas is supplemented into the inner box through a one-way air inlet valve.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of paint baking process, and in particular relates to a paint baking device for JAE shell processing. Background Technology

[0002] Baking paint is a coating process commonly used for surface treatment of objects such as furniture, automobiles, and metals. The process involves applying a primer and a topcoat, then heating the paint to cure it, resulting in a smooth, hard, and wear-resistant surface. This process enhances the appearance, durability, and corrosion resistance of objects.

[0003] During the processing of JAE housings, a baking paint treatment is typically required. However, due to the complex structure of JAE housings and limitations in heating uniformity, the paint curing is often uneven. Furthermore, the baking process can easily generate large amounts of harmful gases, posing a serious threat to the health of workers. Utility Model Content

[0004] The purpose of this utility model embodiment is to provide a paint baking device for JAE shell processing, which aims to solve the problems mentioned in the background art.

[0005] This utility model embodiment is implemented as follows: A baking paint device for JAE shell processing includes a device body, a curing component installed inside the device body, and an external circulation component installed on the device body. The device body includes a curing chamber and a chamber door, with the chamber door movably hinged to one side of the curing chamber. The curing component includes an inner chamber, a tray, and multiple heat pipes. The inner chamber is installed inside the curing chamber, and movable slots are fixedly provided on both sides inside the inner chamber. The tray is movably engaged in the movable slots on both sides. The multiple heat pipes are fixedly installed inside the inner chamber and located on the upper and lower sides of the tray. The external circulation component includes multiple one-way air inlet valves, an exhaust port, and an exhaust pipe. The multiple one-way air inlet valves are all fixedly installed on the side wall of the curing chamber. The one-way air inlet valves penetrate the curing chamber, the insulation layer, and the inner chamber, connecting the inner chamber to the outside. The exhaust port is fixedly opened on one side of the curing chamber and penetrates the curing chamber, the insulation layer, and the inner chamber. The exhaust pipe is fixedly connected to the exhaust port, and an exhaust pump is fixedly installed on the exhaust pipe.

[0006] As a further embodiment of this utility model: a sealing ring is fixedly installed on the side of the box door, the sealing ring is configured as a frame structure whose shape is adapted to the side of the curing box, and the sealing ring is made of elastic material.

[0007] As a further embodiment of this utility model: the bottom sides of the tray are fixedly provided with locking blocks, and the movable groove is fixedly provided with a slot corresponding to the position of the locking block, and the locking block is movable and locked in the slot.

[0008] As a further embodiment of this utility model: multiple internal circulation components are fixedly installed inside the curing component, and the internal circulation components include a mounting plate, multiple fixing plates and multiple fans.

[0009] As a further embodiment of this utility model: the mounting plate is fixedly installed on the inner wall of the inner box, and multiple mounting plates and multiple fans are respectively fixedly installed on both sides of the mounting plate.

[0010] As a further embodiment of this utility model: a thermal insulation layer is fixedly filled in the gap between the curing box and the inner box, and the thermal insulation layer is made of a loose and porous thermal insulation material.

[0011] The beneficial effects of this utility model are as follows:

[0012] 1. The present invention provides a paint baking device for processing JAE shells. By placing JAE shells on a pallet and heating them with heat pipes, the paint on the shell surface can be cured. The uniformity of paint baking and curing is improved by two sets of heat pipes set at the top and bottom. The hot exhaust gas generated during the paint baking process in the inner box is discharged by an exhaust pump in conjunction with an exhaust port and an exhaust pipe. Then, clean gas from the outside is supplied to the inner box through a one-way air inlet valve.

[0013] 2. The paint baking device for JAE shell processing provided in this embodiment of the utility model improves the sealing effect between the curing chamber and the chamber door by setting a sealing ring, which can effectively prevent the leakage of harmful gases generated during the heating process, thereby protecting the health of the operators.

[0014] 3. The JAE shell processing baking paint device provided in this utility model embodiment forms an internal gas circulation in the inner box by setting multiple fans in multiple internal circulation components, thereby promoting the uniformity of gas temperature during heating and improving the baking paint curing effect. At the same time, the flowing hot air can also further improve the curing effect.

[0015] 4. The paint baking device for JAE shell processing provided in this embodiment of the utility model can play a certain role in heat preservation by setting the heat insulation layer in conjunction with the sealing of the curing box and the box door, thereby reducing the heat loss of the inner box through the outer shell and thus reducing energy consumption. Attached Figure Description

[0016] Figure 1 A three-dimensional structure of a paint baking device for JAE housing processing provided in this embodiment of the utility model. Figure One ;

[0017] Figure 2 A partial cross-sectional view of a paint baking apparatus for JAE housing processing provided in an embodiment of this utility model;

[0018] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0019] Figure 4 A three-dimensional structure of a paint baking device for JAE housing processing provided in this embodiment of the utility model. Figure Two .

[0020] In the attached diagram: main body 1, curing box 11, box door 12, sealing ring 121, insulation layer 13, curing component 2, inner box 21, movable groove 211, card slot 212, tray 22, card block 221, heat pipe 23, internal circulation component 3, mounting plate 31, fixing plate 32, fan 33, external circulation component 4, one-way air intake valve 41, exhaust port 42, exhaust pipe 43, exhaust pump 431. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0022] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.

[0023] like Figures 1 to 4 As shown, an embodiment of the present invention provides a paint baking device for JAE shell processing, including a device body 1, a curing component 2 installed inside the device body 1, and an external circulation component 4 installed on the device body 1. The device body 1 includes a curing chamber 11 and a chamber door 12, the chamber door 12 being movably hinged to one side of the curing chamber 11. The curing component 2 includes an inner chamber 21, a tray 22, and multiple heat pipes 23. The inner chamber 21 is installed inside the curing chamber 11, and movable grooves 211 are fixedly provided on both sides inside the inner chamber 21. The tray 22 is movably engaged in the movable grooves 211 on both sides. The multiple heat pipes 23 are... The heat pipe 23 is fixedly installed inside the inner box 21 and located on the upper and lower sides of the tray 22. The external circulation component 4 includes multiple one-way air intake valves 41, exhaust ports 42 and exhaust pipes 43. The multiple one-way air intake valves 41 are fixedly installed on the side wall of the curing chamber 11. The one-way air intake valves 41 pass through the curing chamber 11, the insulation layer 13 and the inner box 21 to connect the inner box 21 with the outside. The exhaust port 42 is fixedly opened on one side of the curing chamber 11 and passes through the curing chamber 11, the insulation layer 13 and the inner box 21. The exhaust pipe 43 is fixedly connected to the exhaust port 42, and an exhaust pump 431 is fixedly installed on the exhaust pipe 43.

[0024] In one embodiment of this utility model, by placing the JAE shell on the tray 22 and heating it with the heat pipe 23, the coating on the shell surface is easily cured. The uniformity of coating curing is improved by the two sets of heat pipes 23 arranged above and below. The exhaust pump 431, together with the exhaust port 42 and the exhaust pipe 43, discharges the hot exhaust gas generated in the inner box 21 during the paint baking process. Then, the one-way air inlet valve 41 replenishes the inner box 21 with clean external gas.

[0025] like Figure 1 and Figure 4 As shown, in another embodiment of the present invention, a sealing ring 121 is fixedly installed on the side of the door 12. The sealing ring 121 is configured as a frame structure whose shape is adapted to the side of the curing box 11, and the sealing ring 121 is made of elastic material.

[0026] In one embodiment of this utility model, the sealing effect between the curing chamber 11 and the chamber door 12 is improved by setting the sealing ring 121, which can effectively prevent the leakage of harmful gases generated during the heating process, thereby protecting the health of the operators.

[0027] like Figure 2 and Figure 3 As shown, in another embodiment of the present utility model, the bottom sides of the tray 22 are fixedly provided with locking blocks 221, and the movable groove 211 is fixedly provided with a slot 212 at the position corresponding to the locking block 221, and the locking block 221 is movably locked in the slot 212.

[0028] In one embodiment of this utility model, the tray 22 is simply positioned and fixed by the slot 212 and the block 221, which facilitates the overall transportation and movement of the equipment and prevents the tray 22 from falling off.

[0029] like Figure 1 and Figure 2 As shown, in another embodiment of the present invention, a plurality of internal circulation components 3 are fixedly installed inside the curing component 2. The internal circulation components 3 include a mounting plate 31, a plurality of fixing plates 32 and a plurality of fans 33.

[0030] Specifically, the mounting plate 31 is fixedly installed on the inner wall of the inner box 21, and multiple fixing plates 32 and multiple fans 33 are respectively fixedly installed on both sides of the mounting plate 31.

[0031] In one embodiment of this utility model, multiple fans 33 installed in multiple internal circulation components 3 form an internal gas circulation within the inner box 21, thereby promoting the uniformity of gas temperature during heating and improving the curing effect of the paint. At the same time, the flowing hot air can further improve the curing effect.

[0032] likeFigure 2 As shown, in another embodiment of the present invention, a thermal insulation layer 13 is fixedly filled in the gap between the curing box 11 and the inner box 21, and the thermal insulation layer 13 is made of a loose and porous thermal insulation material.

[0033] In one embodiment of this utility model, the insulation layer 13, together with the sealing of the curing box 11 and the box door 12, can play a certain role in heat preservation, thereby reducing the loss of heat from the inner box 21 through the outer shell, and thus reducing energy consumption.

[0034] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0035] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0036] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0037] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0038] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A paint baking apparatus for JAE housing processing, comprising an apparatus body (1), a curing assembly (2) installed inside the apparatus body (1), and an external circulation assembly (4) installed on the apparatus body (1), characterized in that, The main body (1) of the device includes a curing chamber (11) and a door (12). The door (12) is hinged to one side of the curing chamber (11). The curing assembly (2) includes an inner chamber (21), a tray (22), and multiple heat pipes (23). The inner chamber (21) is installed inside the curing chamber (11). Movable grooves (211) are fixedly provided on both sides inside the inner chamber (21). The tray (22) is movably fitted into the two movable grooves (211) on both sides. Multiple heat pipes (23) are fixedly installed inside the inner chamber (21) and located on the upper and lower sides of the tray (22). The external circulation assembly (4) includes multiple One-way air intake valve (41), exhaust port (42) and exhaust pipe (43) are provided. Multiple one-way air intake valves (41) are fixedly installed on the side wall of the curing chamber (11). The one-way air intake valve (41) passes through the curing chamber (11), the insulation layer (13) and the inner chamber (21) to connect the inner chamber (21) with the outside. The exhaust port (42) is fixedly opened on one side of the curing chamber (11). The exhaust port (42) passes through the curing chamber (11), the insulation layer (13) and the inner chamber (21). The exhaust pipe (43) is fixedly connected to the exhaust port (42). An exhaust pump (431) is fixedly installed on the exhaust pipe (43).

2. The painting apparatus for JAE housing processing according to claim 1, characterized in that, A sealing ring (121) is fixedly installed on the side of the box door (12). The sealing ring (121) is a frame structure whose shape is adapted to the side of the curing box (11). The sealing ring (121) is made of elastic material.

3. The painting apparatus for JAE housing processing according to claim 1, characterized in that, The bottom sides of the tray (22) are fixedly provided with locking blocks (221), and the movable groove (211) is fixedly provided with a slot (212) at the position corresponding to the locking block (221), and the locking block (221) is movable and locked in the slot (212).

4. The painting apparatus for JAE housing processing according to claim 1, characterized in that, The curing component (2) has multiple internal circulation components (3) fixedly installed inside it. The internal circulation components (3) include a mounting plate (31), multiple fixing plates (32) and multiple fans (33).

5. The painting apparatus for JAE housing processing according to claim 4, characterized in that, The mounting plate (31) is fixedly installed on the inner wall of the inner box (21), and multiple fixing plates (32) and multiple fans (33) are respectively fixedly installed on both sides of the mounting plate (31).

6. The painting apparatus for JAE housing processing according to claim 1, characterized in that, The gap between the curing box (11) and the inner box (21) is fixedly filled with a thermal insulation layer (13), which is a loose and porous thermal insulation material.