On-line CIP multifunctional cleaning care production system

Abstract

The utility model is suitable for the technical field of daily chemical product production devices, and provides an online CIP multifunctional cleaning and care production system which comprises a supporting frame, a transmission roller way and a cleaning bin. A cleaning water tank is arranged on the side wall of the cleaning bin; the cleaning water tank is communicated with a first pump body through a first cleaning pipe; the other end of the first pump body is communicated with a second cleaning pipe; one end, extending into the inner cavity of the cleaning water tank, of the second cleaning pipe communicates with a mounting branch pipe and a cleaning nozzle; according to the utility model, the cyclic utilization of cleaning water is realized, the high automation and stability of the cleaning and drying processes are realized, and the dryness of products is obviously improved; according to the comprehensive design, water resources are greatly saved, the production cost is reduced, sewage discharge is effectively reduced, and the dual advantages of environmental protection and economy are embodied; meanwhile, the continuity and stability of cleaning work are guaranteed through the highly-automatic operation process, the production efficiency is improved, the requirement for manual intervention is lowered, and the whole cleaning process is more stable and reliable.

Description

Technical Field

[0001] This utility model belongs to the technical field of daily chemical product production equipment, and in particular relates to an online CIP multi-functional cleaning system for washing and care production. Background Technology

[0002] As products closely related to consumers' daily lives, the quality and hygiene standards of daily chemical products have always received widespread attention from all sectors of society. In the production process of daily chemical products, the cleaning process plays a key role in ensuring that product quality and hygiene standards are met. However, traditional cleaning methods have a series of problems that urgently need to be solved. These problems not only affect the final quality of the product, but also have a significant impact on the environment.

[0003] First, traditional cleaning methods consume a lot of clean water in the production of daily chemical products; after the cleaning is completed, this water is often directly discharged into the environment, which wastes precious freshwater resources.

[0004] Secondly, traditional cleaning methods often fail to ensure that daily chemical products are dried in a timely manner after cleaning. Water stains remaining on the product surface not only affect the product's appearance but may also become a breeding ground for mold, leading to product spoilage. In addition, water stains may also affect the product's packaging, making the product susceptible to contamination and damage during transportation and storage. These problems severely restrict the production efficiency and product quality of daily chemical products, posing considerable challenges to enterprises' production. Utility Model Content

[0005] This utility model provides an online CIP multi-functional cleaning production system for washing and care products, aiming to solve the problems of high water consumption, untimely drying after cleaning, residual water stains on the product surface affecting quality, easy mold and deterioration, and affecting packaging effect and transportation and storage safety in traditional daily chemical product cleaning methods.

[0006] This utility model is implemented as follows: an online CIP multi-functional cleaning and care production system includes a support frame; a transmission roller conveyor aligned with the length of the support frame; two cleaning chambers with interconnected ends on the frame; a cleaning water tank on the side wall of each cleaning chamber; a first pump body connected to the cleaning water tank via a first cleaning pipe; a second cleaning pipe connected to the other end of the first pump body; an installation branch pipe connected to one end of the second cleaning pipe extending into the inner cavity of the cleaning water tank, the installation branch pipe being in an inverted U-shape; several cleaning nozzles connected to the installation branch pipe; a water collection trough at the bottom of the support frame; a recovery tank connected to the bottom of the water collection trough, the recovery tank containing an adsorption filter; a common recovery pipe connecting the recovery tank and the cleaning water tank, the recovery pipe being equipped with a second pump body.

[0007] Preferably, the adsorption filter element includes a PP filter layer and an activated carbon filter layer.

[0008] Preferably, a first curtain is provided in the middle of the inner cavity of the cleaning chamber, and the first curtain divides the cleaning chamber into two chambers.

[0009] Preferably, drying fans are installed on the inner wall and top wall of the cleaning chamber away from the cleaning nozzle.

[0010] Preferably, a second door curtain is provided at each of the two end positions of the cleaning chamber.

[0011] Preferably, a drain pipe is connected to the bottom side of the recycling bin, and a drain valve is installed on the drain pipe.

[0012] Preferably, a liquid level sensor is installed inside the cleaning water tank, and a water inlet communicating with the inner cavity of the cleaning water tank is provided on the cleaning water tank.

[0013] Preferably, the side wall of the cleaning chamber is provided with a control panel.

[0014] Compared with the prior art, the embodiments of this application have the following main advantages:

[0015] Firstly, this device achieves the recycling of cleaning water through a recovery tank. After being efficiently filtered by the adsorption filter, the wastewater can be pumped back into the cleaning water tank for subsequent cleaning work. This design not only greatly saves water resources and reduces water consumption, but also effectively reduces wastewater discharge. At the same time, by reducing the use of fresh water, production costs are also reduced accordingly, bringing significant economic benefits to enterprises. This dual advantage of environmental protection and economy makes the device have broad application prospects in the production of daily chemical products.

[0016] Secondly, this device achieves a high degree of automation and stability in the cleaning and drying process. The liquid level sensor can monitor the water level changes in the cleaning tank in real time and send a water replenishment signal in time when the water level drops to the preset threshold, ensuring the continuity and stability of the cleaning work.

[0017] Thirdly, the drying fan of this device can evenly cover the entire chamber, effectively accelerating airflow and quickly removing residual moisture from the surface of daily chemical products, ensuring the dryness of the products and the packaging effect. This highly automated design not only improves production efficiency but also reduces the need for manual intervention, making the entire cleaning process more stable and reliable. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0019] Figure 2This is a three-dimensional structural schematic diagram of the present invention;

[0020] Figure 3 This is a three-dimensional structural schematic diagram of the present invention;

[0021] Figure 4 This is a side view of the present invention;

[0022] Figure 5 This is a front sectional view of the structure of this utility model;

[0023] In the diagram: 1. Support frame; 2. Drive roller conveyor; 3. Cleaning chamber; 4. Cleaning water tank; 5. First cleaning pipe; 6. First pump body; 7. Second cleaning pipe; 8. Installation branch pipe; 9. Cleaning nozzle; 10. Water collection tank; 11. Recovery box; 12. Recovery pipe; 13. Second pump body; 14. Adsorption filter element; 15. First curtain; 16. Drying fan; 17. Second curtain; 18. Sewage pipe; 19. Sewage valve; 20. Water inlet; 21. Control panel. Detailed Implementation

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.

[0025] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0026] This utility model embodiment provides an online CIP multi-functional cleaning and care production system, such as... Figure 1-5As shown, the system includes a support frame 1; a transmission roller conveyor 2 aligned with its length direction is provided on the support frame 1; two cleaning chambers 3 with interconnected ends are provided on the frame; a cleaning water tank 4 is provided on the side wall of the cleaning chamber 3; a first pump body 6 is connected to the cleaning water tank 4 via a first cleaning pipe 5; a second cleaning pipe 7 is connected to the other end of the first pump body 6; an installation branch pipe 8 is connected to one end of the second cleaning pipe 7 extending into the inner cavity of the cleaning water tank 4, and the installation branch pipe 8 is arranged in an inverted U-shape; several cleaning nozzles 9 are connected to the installation branch pipe 8; a water collection tank 10 is provided at the bottom of the support frame 1; a recovery tank 11 is connected to the bottom of the water collection tank 10, and an adsorption filter element 14 is provided inside the recovery tank 11; the recovery tank 11 and the cleaning water tank 4 are connected by the same recovery pipe 12, and a second pump body 13 is provided on the recovery pipe 12.

[0027] It should be noted that traditional methods of cleaning daily chemical products suffer from high water consumption, delayed drying after cleaning, residual water stains on the product surface affecting quality, making it prone to mold and spoilage, and impacting packaging and transportation / storage safety. This solution achieves the recycling of cleaning water resources, a high degree of automation in the cleaning and drying process, and a significant improvement in product dryness. These features collectively bring a coherent and significant benefit: greatly improving production efficiency and water resource utilization efficiency, while reducing production costs and environmental pollution, bringing significant economic and environmental benefits to enterprises. Through the efficient cooperation of the recycling bin 11 and the adsorption filter 14, the cleaning water is recycled, reducing the use of fresh water, thereby reducing production costs and wastewater discharge. Real-time monitoring by the liquid level sensor and the automation of the water replenishment system ensure the continuity and stability of the cleaning work. The uniform coverage and efficient operation of the drying fan 16 ensure the dryness of the product and the packaging effect, improving the overall production quality.

[0028] Specifically, in this embodiment, the solution mainly includes a support frame 1; during operation, daily chemical products are first placed on the transmission roller conveyor 2; as the transmission roller conveyor 2 continues to move, these daily chemical products are smoothly fed into the cleaning chamber 3 for deep cleaning; at this time, the clean water in the cleaning water tank 4 is forcefully drawn out by the first pump body 6 through the first cleaning pipe 5, and after being pressurized, it is sent into the second cleaning pipe 7; the second cleaning pipe 7 guides the clean water to the installation branch pipe 8 in the cleaning chamber 3. The installation branch pipe 8 adopts an inverted U-shaped design. This unique structure not only increases the height of the cleaning area, but also ensures that the cleaning water can evenly and fully cover the entire cleaning area;

[0029] Several cleaning nozzles 9 are connected to the installation branch pipe 8; these cleaning nozzles 9 spray cleaning water precisely onto the daily chemical products with specific pressure and angle, thereby effectively removing dirt and impurities from their surface and ensuring the best cleaning effect.

[0030] After cleaning, the wastewater and impurities will naturally flow into the water collection tank 10 at the bottom of the support frame 1; the water collection tank 10 plays a key role in collecting and temporarily storing wastewater to prevent it from overflowing; then, the wastewater will flow smoothly into the recycling tank 11 through the outlet at the bottom of the water collection tank 10; the recycling tank 11 is specially equipped with high-efficiency adsorption filter elements 14, which can powerfully adsorb and filter impurities in the wastewater, thereby effectively purifying the water quality;

[0031] When the wastewater in the recycling tank 11 accumulates to a certain amount, the second pump 13 will automatically start; it will pump the pre-filtered wastewater back into the cleaning water tank 4 through the recycling pipe 12 to achieve water recycling; this design not only greatly saves water resources, but also effectively reduces production costs, reflecting the dual advantages of environmental protection and economy.

[0032] In a further preferred embodiment of this utility model, such as Figure 4-5 As shown, the adsorption filter element 14 includes a PP filter layer and an activated carbon filter layer.

[0033] In this embodiment, the dual filtration effect of the PP filter layer and the activated carbon filter layer enables effective purification and recycling of wastewater. This not only saves water resources and reduces production costs, but also conforms to the concepts of environmental protection and sustainable development.

[0034] In a further preferred embodiment of this utility model, such as Figure 5 As shown, a first curtain 15 is provided in the middle of the inner cavity of the cleaning chamber 3, which divides the cleaning chamber 3 into two chambers.

[0035] In this embodiment, as the transmission roller conveyor 2 continues to move, the daily chemical products that have undergone preliminary cleaning will pass through the first curtain 15 and smoothly enter the second chamber for further processing. The first curtain 15 not only ensures that the daily chemical products can smoothly transition from the first chamber to the second chamber, but also effectively prevents water splashing and sewage overflow during the cleaning process. This design not only improves cleaning efficiency, but also ensures the cleanliness and safety of the equipment and the environment.

[0036] In a further preferred embodiment of this utility model, such as Figure 3-5 As shown, drying fans 16 are installed on the inner wall and top wall of the cleaning chamber 3, which are far away from the cleaning nozzle 9.

[0037] In this embodiment, after the daily chemical products are powerfully rinsed by the cleaning nozzle 9, a certain amount of moisture will remain on their surface. If this moisture is not removed in time, it will not only affect the dryness and packaging effect of the product, but may also lead to bacterial growth and a decline in product quality.

[0038] Therefore, by installing drying fans 16 on the inner and top walls of the cleaning chamber 3, away from the cleaning nozzle 9, the airflow can be effectively accelerated to quickly remove residual moisture. The airflow generated by these fans can evenly cover the entire chamber, ensuring that all parts of the daily chemical products are fully dried.

[0039] In addition, the installation of the drying fans 16 helps to improve the air circulation inside the cleaning chamber 3, preventing dampness and mold; they can keep the air inside the cleaning chamber 3 dry and fresh, providing a good environment for the subsequent processing and packaging of daily chemical products.

[0040] In a further preferred embodiment of this utility model, such as Figure 1-2 As shown, a second door curtain 17 is provided at each of the two end positions of the cleaning chamber 3.

[0041] In this embodiment, during the cleaning process, due to the strong water flow and the potential impact force, without the obstruction of the second curtain 17, sewage is likely to splash out of the cleaning chamber 3 and pollute the surrounding environment. The presence of the second curtain 17 can effectively block this sewage and ensure that it is confined inside the cleaning chamber 3. In addition, the second curtain 17 also has a certain heat preservation effect, which keeps the internal temperature of its other drying chamber relatively stable.

[0042] In a further preferred embodiment of this utility model, such as Figure 4 As shown, a drain pipe 18 is connected to the bottom side of the recycling bin 11, and a drain valve 19 is installed on the drain pipe 18.

[0043] In this embodiment, when the sewage and impurities in the recycling bin 11 accumulate to a certain amount, the operator can open the drain valve 19 to allow the sewage and impurities to flow out through the drain pipe 18. This not only avoids overcrowding inside the recycling bin 11, but also ensures that the sewage and impurities are treated in a timely manner, preventing pollution to the environment and equipment. In addition, the drain valve 19 also helps to improve the safety and stability of the entire cleaning device.

[0044] In a further preferred embodiment of this utility model, such as Figure 4 As shown, a liquid level sensor is installed inside the cleaning water tank 4, and a water inlet 20 connected to its inner cavity is provided on the cleaning water tank 4.

[0045] In this embodiment, the combination design of the liquid level sensor (L612) and the water inlet 20 not only improves the automation level of the cleaning water tank 4, but also ensures the continuity and stability of the cleaning work. By monitoring the water level in real time and automatically replenishing water, this design effectively avoids the problem of cleaning interruption due to insufficient water, thereby improving the working efficiency and reliability of the entire cleaning device.

[0046] In a further preferred embodiment of this utility model, such as Figure 1-4 As shown, the side wall of the cleaning chamber 3 is provided with a control panel 21.

[0047] In this embodiment, the control panel 21 provided on the side wall of the cleaning chamber 3 not only improves the ease of operation of the equipment, but also enhances the safety and reliability of the equipment.

[0048] Working principle: When using this device, daily chemical products are placed on the transmission roller conveyor 2; as the transmission roller conveyor 2 continues to move, these daily chemical products are smoothly fed into the cleaning chamber 3 for deep cleaning; at this time, the clean water in the cleaning water tank 4 is powerfully drawn out by the first pump body 6 and sent into the second cleaning pipe 7 after being pressurized; the second cleaning pipe 7 then guides the clean water to the installation branch pipe 8 in the cleaning chamber 3; the installation branch pipe 8 adopts an inverted U-shaped design, this unique structure not only increases the height of the cleaning area, but also ensures that the cleaning water can evenly and fully cover the entire cleaning area;

[0049] On the branch pipe 8, several cleaning nozzles 9 spray cleaning water precisely onto the daily chemical products at specific pressures and angles; these powerful water jets effectively remove dirt and impurities from the surface of the daily chemical products, ensuring the best cleaning effect;

[0050] Wastewater and impurities generated during the cleaning process will naturally flow into the water collection tank 10 at the bottom of the support frame 1; the water collection tank 10 plays a key role in collecting and temporarily storing wastewater, effectively preventing wastewater from overflowing; subsequently, the wastewater will flow smoothly into the recycling tank 11 through the outlet at the bottom of the water collection tank 10; the recycling tank 11 is specially equipped with high-efficiency adsorption filter elements 14, including PP filter element layer and activated carbon filter layer. These filter elements can strongly adsorb and filter impurities in wastewater, thereby achieving effective water purification.

[0051] When the wastewater in the recycling tank 11 accumulates to a certain amount, the second pump 13 will automatically start; it will pump the pre-filtered wastewater back into the cleaning water tank 4 through the recycling pipe 12 to achieve water recycling; this design not only greatly saves water resources, but also effectively reduces production costs, reflecting the dual advantages of environmental protection and economy.

[0052] In the middle of the cleaning chamber 3, the first curtain 15 divides the cleaning chamber 3 into two chambers. As the transmission roller conveyor 2 continues to move, the daily chemical products that have undergone preliminary cleaning will pass through the first curtain 15 and smoothly enter the second chamber for further processing. A drying fan 16 is installed in this chamber. The airflow generated by the drying fan 16 can evenly cover the entire chamber, effectively accelerating airflow and quickly removing residual moisture from the surface of the daily chemical products. This not only ensures the dryness and packaging effect of the products, but also prevents bacterial growth and product quality degradation.

[0053] In addition, a second curtain 17 is installed at each of the two ends of the cleaning chamber 3. These curtains not only serve as the entrance and exit of the cleaning chamber 3, but also prevent sewage from overflowing and maintain the cleanliness of the internal environment of the cleaning chamber 3. During the cleaning process, due to the strong water flow and the potential impact force, without the obstruction of the second curtain 17, sewage may splash out of the cleaning chamber 3 and pollute the surrounding environment. The presence of the second curtain 17 effectively solves this problem, ensuring that the sewage is confined inside the cleaning chamber 3. At the same time, the second curtain 17 also has a certain heat preservation effect, which helps to maintain the relative stability of the internal temperature of the drying chamber of the cleaning chamber 3.

[0054] Finally, a level sensor is installed inside the cleaning water tank 4 to monitor water level changes in real time. When the water level drops to a preset minimum threshold, the level sensor sends a signal to the control panel 21, indicating that clean water needs to be added. At this time, the operator can add water through the water inlet 20 on the cleaning water tank 4. This design not only improves the automation level of the cleaning water tank 4, but also ensures the continuity and stability of the cleaning work. By monitoring the water level in real time and automatically adding water, the problem of cleaning interruption due to insufficient water is effectively avoided, thereby improving the working efficiency and reliability of the entire cleaning device.

[0055] It should be noted that, for the sake of simplicity, the foregoing embodiments are all described as a series of actions. However, those skilled in the art should understand that the present invention is not limited to the described order of actions, as some steps may be performed in other orders or simultaneously according to the present invention. Furthermore, those skilled in the art should also understand that the embodiments described in the specification are preferred embodiments, and the actions and modules involved are not necessarily essential to the present invention.

[0056] It should be understood that the disclosed apparatus can be implemented in other ways, given the several embodiments provided in this application. For example, the apparatus embodiments described above are merely illustrative. For instance, the division of units described above may be implemented in other ways in practice. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or communication connections shown or discussed may be through some interfaces; indirect coupling or communication connections between devices or units may be telecommunications or other forms.

[0057] The units described above as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0058] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. An online CIP multi-functional cleaning and care production system, characterized in that, include: Support frame (1); The support frame (1) is provided with a transmission roller track (2) that is aligned with its length direction; The frame is equipped with two cleaning chambers (3) that are interconnected at both ends; The cleaning chamber (3) is provided with a cleaning water tank (4) on its side wall; The cleaning water tank (4) is connected to the first pump body (6) through the first cleaning pipe (5); The other end of the first pump body (6) is connected to a second cleaning pipe (7); The second cleaning pipe (7) extends into the inner cavity of the cleaning water tank (4) and is connected to an installation branch pipe (8), which is arranged in an inverted U-shape; Several cleaning nozzles (9) are connected to the installation branch pipe (8); A water collection trough (10) is provided at the bottom of the support frame (1); The bottom of the water collection tank (10) is connected to a recycling box (11), and an adsorption filter (14) is installed inside the recycling box (11). The recycling tank (11) and the cleaning water tank (4) are connected by the same recycling pipe (12), and a second pump body (13) is provided on the recycling pipe (12).

2. The online CIP multi-functional cleaning and care production system as described in claim 1, characterized in that, The adsorption filter element (14) includes a PP filter layer and an activated carbon filter layer.

3. The online CIP multi-functional cleaning and care production system as described in claim 1, characterized in that, A first curtain (15) is provided in the middle of the inner cavity of the cleaning chamber (3), which divides the cleaning chamber (3) into two chambers.

4. The online CIP multi-functional cleaning and care production system as described in claim 3, characterized in that, Drying fans (16) are installed on the inner wall and top wall of the cleaning chamber (3) away from the cleaning nozzle (9).

5. The online CIP multi-functional cleaning and care production system as described in claim 4, characterized in that, A second door curtain (17) is provided at each of the two ends of the cleaning chamber (3).

6. The online CIP multi-functional cleaning and care production system as described in claim 1, characterized in that, The bottom side of the recycling bin (11) is connected to a drain pipe (18), and a drain valve (19) is installed on the drain pipe (18).

7. The online CIP multi-functional cleaning and care production system as described in claim 1, characterized in that, A liquid level sensor is installed inside the cleaning water tank (4), and a water inlet (20) connected to its inner cavity is provided on the cleaning water tank (4).

8. The online CIP multi-functional cleaning and care production system as described in claim 5, characterized in that, The cleaning chamber (3) is equipped with a control panel (21) on its side wall.

Images