Cleaning device for core-spun yarn production

By designing an adjustable bristle length roller and a brushing assembly driven by a rotating motor, combined with a sprayer and a drying assembly, the problems of bristle deformation and uneven cleaning effect are solved, achieving efficient and adaptable cored wire cleaning.

CN223916066UActive Publication Date: 2026-02-17CHANGZHOU WEIDA ALLOY MATERIAL CO LTD
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Patent Information

Application Number
CN202520423979.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2026-02-17
Estimated Expiration
2035-03-12

AI Technical Summary

Technical Problem

Existing cored wire cleaning devices tend to have excessively bent and deformed bristles when cleaning cored wires with excessively large diameters, affecting the cleaning effect and resulting in inconsistent cleaning effects on different types of cored wires.

Method used

A cleaning device comprising a roller, bristles, a rotating roller, and a rotating motor was designed. By adjusting the bristle length and the rotation of the roller, the cored wire can be thoroughly brushed and cleaned. It is also equipped with a sprayer for cleaning and then dried by a drying assembly.

Benefits of technology

It improves the cleaning effect and efficiency of cored wire, prevents bristle deformation, adapts to the cleaning needs of different types of cored wire, and reduces cleaning costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning device for core-spun yarn production, which relates to the technical field of core-spun yarn production and comprises a base, two concentrically arranged guide rings are arranged on the base, and a cleaning component and a drying component are sequentially arranged between the two guide rings along the transmission direction of a core-spun yarn. The cleaning assembly comprises two rotating discs capable of synchronously rotating, a plurality of scrubbing assemblies are arranged between the two rotating discs, each scrubbing assembly comprises a rotatable roller, a first cavity is formed in each roller, a plurality of second round holes are formed in the outer wall of each roller, the second round holes communicate with the first cavities, and the first round holes communicate with the second round holes; and a rotatable roller is concentrically arranged in the first cavity, bristles are slidably connected into the second round holes, the bristles are partially located on the outer side of the roller, and the ends, penetrating into the first cavity, of the bristles are fixedly connected with the roller.
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Description

Technical Field

[0001] This utility model relates to the field of cored wire production technology, specifically a cleaning device for cored wire production. Background Technology

[0002] Cored wire is made by wrapping alloy powder with strip steel. During the production process of cored wire, the outer steel strip will be covered with impurities such as lubricating oil, raw material powder, and debris. After the production process is completed, the above impurities need to be removed before the cored wire is wound into a reel.

[0003] A cored wire cleaning device, disclosed in CN218775231U, includes a workbench and a cleaning assembly. The cleaning assembly includes a mounting frame, a water supply device, a water storage tank, a rotating tube, a gear, and a transmission component. The mounting frame is mounted on the workbench, and a connecting frame is mounted at the lower end of the mounting frame. A guide tube is fixedly mounted at the lower end of the connecting frame. The rotating tube is rotatably mounted on the guide tube, and the gear is mounted on the rotating tube. The gear is driven by the transmission component. Brush bristles are provided inside the rotating tube, and the water storage tank is slidably and sealingly fitted onto the rotating tube.

[0004] This device cleans the surface of the cored wire by setting bristles inside the rotating tube. However, since the length of the bristles is fixed, when it is used to clean cored wires with a large diameter, the bristles will bend excessively, affecting the cleaning effect on the cored wire. At the same time, it is easy to cause the bristles to deform, reducing the cleaning effect on other types of cored wires.

[0005] Therefore, it is necessary to design a cleaning device for cored wire production that improves the cleaning effect and efficiency of cored wire. Utility Model Content

[0006] The purpose of this invention is to address the shortcomings of existing technologies by providing a cleaning device for cored wire production, thereby solving the problems mentioned in the background section.

[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a cleaning device for cored wire production, including a base, on which two concentrically arranged guide rings are provided. A cleaning component and a drying component are sequentially arranged between the two guide rings along the transmission direction of the cored wire. The cleaning component includes two synchronously rotatable turntables, and a plurality of brushing components are arranged between the two turntables. Each brushing component includes a rotatable roller, in which a cavity I is opened. A plurality of circular holes II are opened on the outer wall of the roller, and the circular holes II communicate with the cavity I. A rotatable rotating roller is concentrically arranged in the cavity I. Brush bristles are slidably connected in the circular holes II. The brush bristles are located on the outside of the roller, and one end of the brush bristles that penetrates into the cavity I is fixedly connected to the rotating roller.

[0008] The present invention further describes that the drying assembly includes two vertically arranged air plates, which are arranged parallel to each other with the transmission direction of the core wire as the center. Each air plate has a cavity II. Several air holes are opened on the opposite side of the two air plates, and the air holes are connected to the cavity II. An air inlet is opened on the side of the two air plates that are away from each other. An air pipe is fixedly connected to the air inlet, and an air pump is fixedly connected to the input end of the air pipe.

[0009] The present invention further describes that the cleaning assembly includes two vertically arranged support plates, each of which has a circular hole. The turntable is rotatably connected to the circular hole. The center of the turntable has a through hole for cored wire transmission. Each of the two turntables is fixedly connected to a pulley on one side away from each other. The center of the pulley has a central hole with the same diameter as the through hole. A drive motor is fixedly connected to the base. The output end of the drive motor is fixedly connected to a pulley. The pulley and pulley are connected by a connecting belt.

[0010] The present invention further describes that the cavity is open on one side along the axis, the rotating roller is rotatably connected to the inner wall of the cavity on the side away from the opening along the axis, a rotating motor is provided on the side of the rotating roller near the opening along the axis, the fixed end of the rotating motor is fixedly connected to the inner wall of the cavity, and the output end of the rotating motor is fixedly connected to the rotating roller.

[0011] The present invention further describes that the end of the roller near the corner motor along the axial direction is rotatably connected to the turntable, and an electric slip ring II is sleeved on the outer side of the end of the roller near the corner motor along the axial direction. The fixed ring of the electric slip ring II is fixedly connected to the corresponding support plate, and the rotating ring of the electric slip ring II is fixedly connected to the roller.

[0012] The present invention further describes that an electric slip ring is fitted on one side of the turntable near the brushing assembly. The fixed ring of the electric slip ring is fixedly connected to the support plate, and the rotating ring of the electric slip ring is fitted on the turntable and fixedly connected to the turntable. A drive motor is provided at the end of the roller away from the corner motor along the axial direction. The fixed end of the drive motor is fixedly connected to the turntable, and the output end of the drive motor is fixedly connected to the roller.

[0013] The present invention further describes that a sprayer is fixedly connected to the upper side of the two support plates, the input end pipe of the sprayer is connected to a pump body, a collection tank is fixedly connected between the two support plates, a filter is connected to the bottom side of the collection tank through a pipe, and the output end pipe of the filter is connected to a water tank.

[0014] Compared with the prior art, the beneficial effects achieved by this utility model are as follows: This utility model, by setting up a roller, bristles, rotating roller and rotating motor, adjusts the length of the bristles outside the roller according to the model of the cored thread, so that the tip of the bristles can brush the cored thread and prevent the bristles from being excessively deformed.

[0015] By setting a second drive motor to make the drum rotate, and at the same time setting a turntable to drive the brushing component to rotate around the core-spun thread, the core-spun thread can be brushed in all directions, thus improving the brushing effect of the core-spun thread.

[0016] By installing a sprayer, the cleaning effect and efficiency of the brushing assembly on the cored wire can be improved.

[0017] By setting up a drying component, the cored wire is dried after cleaning, thereby improving the cleaning efficiency of the cored wire. Attached Figure Description

[0018] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the cleaning component structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the cross-sectional structure of the roller of this utility model;

[0022] Figure 4 This is a cross-sectional structural diagram of the wind vane of this utility model;

[0023] In the diagram: 1. Base; 2. Guide ring; 3. Air inlet; 4. Drying assembly; 5. Support plate; 6. Round hole one; 7. Turntable; 8. Perforation; 9. Pulley one; 10. Drive motor one; 11. Pulley two; 12. Brush assembly; 13. Electric slip ring one; 14. Roller; 15. Cavity one; 16. Round hole two; 17. Rotating roller; 18. Angle motor; 19. Brush bristles; 20. Electric slip ring two; 21. Drive motor two; 22. Air pipe; 23. Collection tank; 24. Air plate; 25. Cavity two; 26. Air hole. Detailed Implementation

[0024] The following detailed, non-limiting description of the present invention, in conjunction with preferred embodiments and accompanying drawings, is provided. Obviously, the described embodiments are merely some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0025] Please see Figure 1-4 The present invention provides a technical solution: a cleaning device for cored wire production, including a base 1, with guide rings 2 arranged on both sides of the base 1 along the length direction, the two guide rings 2 being concentrically arranged, and the cored wire passing through the two guide rings 2 for transmission.

[0026] A cleaning component and a drying component 4 are sequentially arranged between the two guide rings 2 along the transmission direction of the cored wire.

[0027] The cleaning assembly includes two vertically arranged support plates 5, which are parallel to each other and perpendicular to the transmission direction of the core wire.

[0028] Both support plates 5 have a circular hole 6. A turntable 7 is rotatably connected inside the circular hole 6. The turntable 7 is concentrically set with the guide ring. A through hole 8 is opened at the center of the turntable 7 for the cored wire to pass through.

[0029] Two turntables 7 are fixedly connected to pulleys 9 on opposite sides. The center of pulley 9 has a central hole of the same diameter as the through hole 8, which is also used for the cored wire to pass through.

[0030] A drive motor 10 is fixedly connected to the base. A pulley 2 11 is fixedly connected to the output end of the drive motor 10. The pulley 1 9 and the pulley 2 11 are connected by a connecting belt. The drive motor 10 drives the pulley 1 9 to rotate through the connecting belt, thereby driving the turntable 7 to rotate.

[0031] Several brushing components 12 are arranged between the two turntables 7, and the brushing components 12 are evenly distributed in a circle with the axis of the turntable 7 as the center.

[0032] One of the turntables 7 is fitted with an electric slip ring 13 on the side near the brush assembly 12. The electric slip ring is a conventional technology. The conductive slip ring includes a fixed ring and a rotating ring. The fixed ring and the rotating ring are rotatably connected. The conductive slip ring realizes the transmission of electricity and signals through the sliding contact between the brush on the fixed ring and the conductive ring on the rotating ring.

[0033] The fixed ring of the electric slip ring 13 is fixedly connected to the support plate 5, and the rotating ring of the electric slip ring 13 is sleeved on the turntable 7 and fixedly connected to the turntable 7.

[0034] The scrubbing assembly 12 includes a roller 14, which has a cavity 15 inside. The cavity 15 is open on one side along the axis. The outer wall of the roller 14 has several circular holes 16 that communicate with the cavity 15. A rotatable roller 17 is concentrically arranged inside the cavity 15. The side of the roller 17 away from the opening along the axis is rotatably connected to the inner wall of the cavity 15. A corner motor 18 is arranged on the side of the roller 17 near the opening along the axis. The fixed end of the corner motor 18 is fixedly connected to the inner wall of the cavity 15, and the output end of the corner motor 18 is fixedly connected to the roller 17.

[0035] Brush bristles 19 are slidably connected inside the second round hole 16. Part of the brush bristles 19 are located outside the roller 14. One end of the brush bristles 19 that penetrates into the first cavity 15 is fixedly connected to the rotating roller 17.

[0036] By controlling the angle of rotation of the rotary motor 18, the rotating roller 17 is rotated, thereby adjusting the length of the bristles 19 outside the roller 14. This allows for effective adjustment of the bristle length 19 according to the diameter of the cored wire, improving the brushing effect on the cored wire.

[0037] One end of the roller 14 near the corner motor 18 along the axial direction is rotatably connected to the turntable 7. An electric slip ring 20 is sleeved on the outer side of the end of the roller 14 near the corner motor 18 along the axial direction. The structure of the electric slip ring 20 is the same as that of the electric slip ring 13. The fixed ring of the electric slip ring 20 is fixedly connected to the corresponding support plate 5, and the rotating ring of the electric slip ring 20 is fixedly connected to the roller 14. The electric slip ring 20 is used to supply power and signal to the corner motor 18.

[0038] A drive motor 21 is provided at the end of the roller 14 away from the corner motor 18 along the axial direction. The fixed end of the drive motor 21 is fixedly connected to the turntable 7, and the output end of the drive motor 21 is fixedly connected to the roller 14. The drive motor 21 drives the roller 14 to rotate, thereby causing the roller 14 to drive the bristles 19 to rotate and brush the cored thread.

[0039] Two support plates 5 are fixedly connected to a sprayer (not shown in the figure). The output end of the sprayer sprays clean water onto the roller 14. The input end of the sprayer is connected to a pump body (not shown in the figure). The input end of the pump body is connected to a water tank (not shown in the figure). The pump body draws out the clean water from the water tank and sprays it out through the sprayer, thereby improving the brushing effect of the bristles 19 on the cored wire.

[0040] A collection tank 23 is fixedly connected between the two support plates 5. The collection tank 23 is fixedly connected to the base. Water flowing down from the scrubbing component 12 enters the collection tank 23. A filter (not shown in the figure) is connected to the bottom of the collection tank 23 through a pipe. The output end of the filter is connected to the water tank, thereby realizing the circulation of water supply to the cleaning component, improving water utilization and reducing cleaning costs.

[0041] The drying assembly 4 includes two vertically arranged air plates 24, which are parallel to each other with the transmission direction of the core wire as the center. Each air plate 24 has a cavity 25, and a number of air holes 26 are opened on the opposite side of the two air plates 24. The air holes 26 are connected to the cavity 25.

[0042] Two air inlets 3 are provided on opposite sides of the two air plates 24. An air pipe 22 is fixedly connected to the air inlet 3. An air pump (not shown in the figure) is fixedly connected to the input end of the air pipe 22. The air pump fills the cavity 25 with air, and the gas is blown out through the air hole 26, thereby drying the cored wire.

[0043] In this embodiment, the cored wire enters from the guide ring on one side of the base, passes through the cleaning component and the drying component 4 in sequence, and then exits from the guide ring on the other side.

[0044] During the transmission of the cored wire, the length of the brush bristles 19 on the outside of the roller 14 is adjusted by the corner motor 18 according to the diameter of the cored wire. At the same time, the drive motor 10 and the drive motor 21 are started to rotate, so that the brushing assembly 12 rotates along with the turntable 7 while rotating on its own axis, thereby cleaning the circumference of the cored wire.

[0045] By activating the pump, the water in the tank is pumped to the sprayer and sprayed out, improving the cleaning effect of the bristles 19 on the cored wire.

[0046] After cleaning, when the cored wire passes through the drying component 4, air is pumped into the cavity 25 of the air plate 24 by the air pump, and the air is sprayed out from the air hole 26 to dry the cored wire by air force.

[0047] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0048] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A cleaning device for the production of a core yarn, characterized in that: The utility model provides a core -spun yarn cleaning and drying device, including the base (1), be provided with two concentric setting guide ring (2) on the base (1), two the guide ring (2) between along the transmission direction of core -spun yarn is provided with cleaning assembly and drying assembly (4) in proper order, the cleaning assembly includes two synchronous rotatable turntable, be provided with a plurality of brush washing assembly (12) between two the turntable (7), the brush washing assembly (12) includes rotatable drum (14), the drum (14) is opened in the cavity one (15), a plurality of round hole two (16) are opened on the drum (14) outer wall, the round hole two (16) are communicated with the cavity one (15), the cavity one (15) is provided with rotatable rotating roller (17) concentrically, the round hole two (16) are slidably connected with bristle (19), and the bristle (19) part is located the outside of drum (14), and the bristle (19) passes into the one end in the cavity one (15) and is fixedly connected with rotating roller (17).

2. A cleaning device for the production of a core yarn according to claim 1, characterized in that: The drying assembly (4) includes two vertically arranged air plates (24), the two air plates (24) are arranged in parallel with each other with the transmission direction of the core-spun yarn as the center, the two air plates (24) are both provided with a cavity two (25), the two air plates (24) are provided with a plurality of air holes (26) on the side opposite to each other, the air holes (26) are communicated with the cavity two (25), the two air plates (24) are provided with an air inlet hole (3) on the side away from each other, the air inlet hole (3) is fixedly connected with an air pipe (22), and the input end of the air pipe (22) is fixedly connected with an air pump.

3. A cleaning device for the production of a core-spun yarn according to claim 2, characterized in that: The cleaning assembly further includes two vertically arranged support plates (5), the two support plates (5) are both provided with a round hole one (6), the turntable (7) is rotatably connected with the round hole one (6), the center of the turntable (7) is provided with a through hole (8) for the transmission of the core-spun yarn, the two turntables (7) are both fixedly connected with a pulley one (9) on the side away from each other, the center of the pulley one (9) is provided with a center hole with the same diameter as the through hole (8), the base is fixedly connected with a driving motor one (10), the output end of the driving motor one (10) is fixedly connected with a pulley two (11), and the pulley one (9) and the pulley two (11) are connected through a connecting belt.

4. A cleaning device for the production of a core-spun yarn according to claim 3, characterized in that: The cavity one (15) is open on one side along the axis, the rotating roller (17) is rotatably connected with the inner wall of the cavity one (15) on the side away from the opening along the axis direction, the rotating roller (17) is provided with a corner motor (18) on the side close to the opening along the axis direction, the fixed end of the corner motor (18) is fixedly connected to the inner wall of the cavity one (15), and the output end of the corner motor (18) is fixedly connected with the rotating roller (17).

5. A cleaning device for the production of a core yarn according to claim 4, characterized in that: The drum (14) is rotatably connected with the turntable (7) on the end close to the corner motor (18) along the axis direction, the outer side of the end close to the corner motor (18) of the drum (14) along the axis is sleeved with an electric slip ring two (20), the fixed ring of the electric slip ring two (20) is fixedly connected to the corresponding support plate (5), and the rotating ring of the electric slip ring two (20) is fixedly connected to the drum (14).

6. A cleaning device for the production of a core yarn according to claim 5, characterized in that: One of the rotating disc (7) near the side of the brush assembly (12) is sleeved with a motor slip ring (13), the fixed ring of the motor slip ring (13) is fixedly connected on the support plate (5), the rotating ring of the motor slip ring (13) is sleeved on the rotating disc (7) and is fixedly connected with the rotating disc (7), the driving motor two (21) is arranged on one end of the drum (14) away from the rotating angle motor (18) along the axis direction, the fixed end of the driving motor two (21) is fixedly connected on the rotating disc (7), and the output end of the driving motor two (21) is fixedly connected with the drum (14).

7. A cleaning device for the production of a core yarn according to claim 6, characterized in that: Two support plates (5) are fixedly connected with a sprayer on the upper side, the input end of the sprayer is communicated with a pump body, two support plates (5) are fixedly connected with a collecting groove (23), the bottom side of the collecting groove (23) is communicated with a filter through a pipeline, and the output end of the filter is communicated with a water tank through a pipeline.

Citation Information

Patent Citations

  • Core-spun yarn cleaning device

    CN218775231U