Bending machine with bending angle adjusting function
By designing a bending machine with bending angle adjustment function, the angle of the pipe can be adjusted in three-dimensional space by using the rotating component and the extrusion component. This solves the problem that traditional bending machines can only bend in the same plane, and realizes diversified pipe processing.
Patent Information
- Application Number
- CN202520079675.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-01-14
AI Technical Summary
Traditional bending machines can only bend within a single plane, which cannot meet the complex bending and diverse processing needs of pipe fittings in three-dimensional space in modern industrial production.
A bending machine with bending angle adjustment function was designed. The angle of the pipe is adjusted in three-dimensional space by rotating component and extrusion component. Combined with conveying component and bending component, multiple continuous bending operations are realized.
It enables multi-angle bending of pipe fittings in three-dimensional space, breaking through the planar limitations of traditional bending machines and meeting the diversified processing needs of modern industry for pipe fittings.
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Figure CN223916352U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of bending machine, concretely to a bending machine with bending angle adjusting function. BACKGROUND
[0002] In industrial production, especially in pipeline installation and manufacturing, pipe bending is a common and important processing procedure. With the development of modern industry, higher and higher requirements are put forward for the precision, efficiency and diversity of pipe bending. The actual demand in industrial production: the complexity of pipe structure is increasingly required in modern industrial fields (such as automobile manufacturing, aerospace, furniture production, pipeline system installation, etc.). For example, the automobile exhaust pipe needs to adapt to the three-dimensional space layout of the chassis, the aerospace pipeline needs to avoid equipment components to realize three-dimensional arrangement, and the furniture metal frame needs to form an attractive and stable shape through three-dimensional bending. These scenarios all require pipe bending to form multi-directional and multi-angle bending structures in three-dimensional space, and traditional plane bending machines cannot meet such demands.
[0003] In the prior art, as disclosed in CN216828064U, a bending machine with multiple angle bending functions is disclosed, which comprises a bottom plate, support plates fixedly installed on the left and right ends of the upper side of the bottom plate, a top plate fixedly installed on the upper ends of the two support plates, an adjusting mechanism installed on the top plate, the adjusting mechanism comprising an electric telescopic rod, a connecting plate, a movable rod, a hinge and a pipe hook, the electric telescopic rod being fixedly installed on the upper side of the top plate, the extending end of the electric telescopic rod being fixedly connected with the connecting plate, the movable rod having two ends fixedly connected with the left and right ends of the lower side of the connecting plate and extending below the top plate, the hinge being fixedly connected with the lower end of the movable rod and hinged with the pipe hook, a bending mechanism fixedly installed on the lower side of the top plate, the bending mechanism being located between the two pipe hooks; when the bending angle of the pipe needs to be adjusted, it is convenient, time-saving and labor-saving, the structure is simple, the cost is low, and it has strong practicality.
[0004] In the above-mentioned patent, although the device can adjust the bending angle of the pipe, it can only bend in the same plane, cannot meet the complex bending in three-dimensional space, and thus cannot meet the diversified processing requirements of pipes in modern industrial production. Therefore, the utility model provides a bending machine with bending angle adjusting function. UTILITY MODEL CONTENTS
[0005] In view of the deficiencies of the prior art, the utility model provides a bending machine with bending angle adjusting function, which solves the problem that the bending can only be performed in the same plane, cannot meet the complex bending in three-dimensional space, and thus cannot meet the diversified processing requirements of pipes in modern industrial production.
[0006] To achieve the above object, the utility model discloses a bending machine with bending angle adjusting function, including work table, the position of work table top near rear side is installed with support frame, the position of work table top near left side is equipped with conveying assembly, the position of work table top right side of conveying assembly is equipped with rotating assembly, the rotating assembly outside is equipped with extrusion assembly, the position of work table top right side of rotating assembly is equipped with bending assembly, the rotating assembly is used to drive pipe fitting rotation, the rotating assembly includes fixed mounting the vertical board of work table top, the hollow shaft of active penetration is equipped with the vertical board outer surface, and hollow shaft can rotate relative to vertical board, the outer ring gear of hollow shaft right end fixed connection has, the fixed ring of outer ring gear front end fixed connection has, the fixed ring inside is equipped with two half taper clamping plate, is used to hold pipe fitting, the fixed ring inner wall is installed with a plurality of spring for producing the tension of half taper clamping plate, the extrusion assembly includes two fixed mounting the cylinder of work table top, two the connecting plate of cylinder telescopic end fixed connection has, the circular ring of fixed mounting is equipped with the connecting plate inside, the circular ring is around and is equipped with a plurality of ball that the active embedding of half taper clamping plate's outside is arranged in the circumferential array.
[0007] Preferably, the conveying assembly includes a lower roller holder, a first motor and a hydraulic rod, the lower roller holder is installed on the top of the workbench, a plurality of lower conveying rollers are rotatably arranged in the lower roller holder, the first motor is installed on the top of the workbench, and the output shaft end of the first motor is movably penetrated through the outer surface of the lower roller holder and fixedly connected with the end of one of the lower conveying rollers, the hydraulic rod is installed on the top of the support frame, the telescopic end of the hydraulic rod is slidably penetrated through the top of the support frame and extends downward, an upper roller holder is fixedly installed on the telescopic end of the hydraulic rod, and a plurality of upper conveying rollers are rotatably arranged in the upper roller holder.
[0008] Preferably, a second motor is installed on the right surface of the vertical plate, the output shaft end of the second motor is movably penetrated through the right surface of the vertical plate and extends to the other side, a driving gear meshingly connected with the outer ring gear is installed on the output shaft end of the second motor, a plurality of guide rods are fixedly connected with the outer surface of the half taper clamping plate, and the guide rods are movably penetrated through the inner wall of the fixed ring and extend outward.
[0009] Preferably, the bending assembly includes a third motor, a rotating disc and a U-shaped frame, the third motor is fixedly installed on the bottom of the workbench, and a worm is installed on the output end of the third motor.
[0010] Preferably, the rotating disc is arranged on the top of the workbench, two bending columns are installed on the right end of the top of the rotating disc, a rotating shaft is fixedly connected with the bottom end of the rotating disc, the outer surface of the rotating shaft is movably penetrated through the top of the workbench and extends downward, and a worm wheel meshingly connected with the worm is fixedly connected with the bottom end of the rotating shaft.
[0011] Preferably, the U-shaped frame is fixedly installed on the top of the workbench, and two stop posts are symmetrically installed inside the top of the U-shaped frame, with the stop posts positioned above the turntable.
[0012] Beneficial effects
[0013] This invention provides a bending machine with an adjustable bending angle. Compared with the prior art, it has the following advantages:
[0014] (1) The bending machine with bending angle adjustment function moves the connecting plate and the ring to the left by the cylinder contraction, so that the two semi-conical clamps are squeezed and the pipe is clamped. Then, the second motor drives the drive gear to rotate. The drive gear meshes with the outer gear ring, which drives the hollow shaft and the fixed ring to rotate. The fixed ring is connected to the semi-conical clamps through the guide rod, which can make the semi-conical clamps rotate, thereby driving the pipe to rotate. This rotation function can change the angle of the pipe in three-dimensional space, breaking through the limitation of traditional bending machines that can only bend in the same plane.
[0015] (2) The bending machine with bending angle adjustment function can clamp the pipe by adjusting the distance between the upper conveying roller and the lower conveying roller through the hydraulic rod. With the first motor driving the corresponding lower conveying roller to rotate, the pipe can be conveyed. At the same time, it is convenient to perform multiple continuous bending operations on the pipe, which meets the needs of diversified processing. Attached Figure Description
[0016] Figure 1 This is a three-dimensional appearance schematic diagram of the present utility model;
[0017] Figure 2 This is a three-dimensional view of the conveying component of this utility model;
[0018] Figure 3 This is a three-dimensional appearance diagram of the rotating component of this utility model;
[0019] Figure 4 This is a three-dimensional appearance schematic diagram of the extrusion component of this utility model;
[0020] Figure 5 This is a three-dimensional appearance diagram of the bending component of this utility model.
[0021] In the diagram: 1. Workbench; 11. Support frame; 2. Conveying assembly; 21. Lower roller support; 22. Lower conveying roller; 23. First motor; 24. Hydraulic rod; 25. Upper roller support; 26. Upper conveying roller; 3. Rotating assembly; 31. Vertical plate; 32. Hollow shaft; 33. External gear ring; 34. Second motor; 35. Drive gear; 36. Fixed ring; 37. Semi-conical clamp; 38. Spring; 39. Guide rod; 4. Extrusion assembly; 41. Cylinder; 42. Connecting plate; 43. Ring; 44. Ball bearing; 5. Bending assembly; 51. Third motor; 52. Worm gear; 53. Turntable; 54. Rotating shaft; 55. Worm wheel; 56. U-shaped frame; 57. Stop post; 58. Bending post. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] This utility model provides two technical solutions:
[0024] Figures 1-5The first embodiment is shown: a bending machine with bending angle adjustment function, including a worktable 1, a support frame 11 installed on the top of the worktable 1 near the rear side, a conveying assembly 2 located on the top of the worktable 1 near the left side, a rotating assembly 3 located on the top of the worktable 1 to the right of the conveying assembly 2, an extrusion assembly 4 located outside the rotating assembly 3, and a bending assembly 5 located on the top of the worktable 1 to the right of the rotating assembly 3; the rotating assembly 3 is used to drive the pipe to rotate, and the rotating assembly 3 includes a vertical plate 31 fixedly installed on the top of the worktable 1, and the vertical plate 31 is externally... A hollow shaft 32 is provided through the surface, and the hollow shaft 32 can rotate relative to the vertical plate 31. An external gear ring 33 is fixedly connected to the right end of the hollow shaft 32, and a fixing ring 36 is fixedly connected to the front end of the external gear ring 33. The fixing ring 36 has two semi-conical clamps 37 inside for holding the pipe. Multiple springs 38 are installed on the inner wall of the fixing ring 36 to generate tension on the semi-conical clamps 37. The extrusion assembly 4 includes two cylinders 41 fixedly installed on the top of the workbench 1. A connecting plate 42 is fixedly connected between the telescopic ends of the two cylinders 41. A circular ring 43 is fixedly installed inside the connecting plate 42. A circular ring 43 surrounds the outer sides of two semi-conical clamping plates 37. Multiple balls 44 are movably embedded in a circumferential array on the inner wall of the ring 43. Through a cylinder 41, the connecting plate 42 and the ring 43 can move left and right. When moving to the left, the balls 44 on the inner wall of the ring 43 contact the outer surface of the semi-conical clamping plates 37, causing the two semi-conical clamping plates 37 to be compressed, thereby clamping the pipe fitting. Conversely, when the connecting plate 42 and the ring 43 move to the right, the clamping state on the two semi-conical clamping plates 37 is released. When the semi-conical clamping plates 37 are not clamped, the spring... Under the action of the tension 38, the semi-conical clamp 37 opens to facilitate the conveying of the pipe fitting. When the pipe fitting is in the clamping state, the second motor 34 drives the drive gear 35 to rotate. The drive gear 35 meshes with the external gear ring 33, driving the hollow shaft 32 and the fixed ring 36 to rotate. The fixed ring 36 is connected to the semi-conical clamp 37 through the guide rod 39, which allows the semi-conical clamp 37 to rotate, thereby driving the pipe fitting to rotate. When the semi-conical clamp 37 holds the pipe fitting and rotates, the ball bearing 44 can effectively reduce the friction between the semi-conical clamp 37 and the ring 43, thereby improving the power transmission efficiency.
[0025] The conveying assembly 2 includes a lower roller support 21, a first motor 23, and a hydraulic rod 24. The lower roller support 21 is mounted on the top of the worktable 1, and multiple lower conveying rollers 22 are rotatably arranged inside the lower roller support 21. The first motor 23 is mounted on the top of the worktable 1, and the output shaft of the first motor 23 movably passes through the outer surface of the lower roller support 21 and is fixedly connected to the end of one of the lower conveying rollers 22. The hydraulic rod 24 is mounted on the top of the support frame 11, and the telescopic end of the hydraulic rod 24 slides through the top of the support frame 11 and extends downward. An upper roller support 25 is fixedly installed on the telescopic end of the hydraulic rod 24, and multiple upper conveying rollers 26 are rotatably arranged inside the upper roller support 25. By adjusting the distance between the upper conveying rollers 26 and the lower conveying rollers 22 through the hydraulic rod 24, the pipe can be clamped. In conjunction with the first motor 23 driving the corresponding lower conveying rollers 22 to rotate, the pipe can be conveyed. At the same time, it is convenient to perform multiple continuous bending operations on the pipe, which meets the needs of diversified processing.
[0026] A second motor 34 is mounted on the right surface of the upright plate 31. The output shaft of the second motor 34 extends through the right surface of the upright plate 31 and to the other side. A drive gear 35 is mounted on the output shaft of the second motor 34 and meshes with the external gear ring 33. The second motor 34 drives the drive gear 35 to rotate. The drive gear 35 meshes with the external gear ring 33, which can drive the hollow shaft 32 and the fixed ring 36 to rotate. Multiple guide rods 39 are fixedly connected to the outer surface of the semi-conical clamping plate 37. The outer wall of the guide rod 39 extends through the inner wall of the fixed ring 36 and extends outward. The guide rods 39 ensure the stability of the semi-conical clamping plate 37 in the fixed ring 36 and also serve to connect the semi-conical clamping plate 37 and the fixed ring 36.
[0027] Figures 1-5 The second embodiment is shown. The main difference from the first embodiment is that the bending assembly 5 includes a third motor 51, a turntable 53 and a U-shaped frame 56. The third motor 51 is fixedly installed at the bottom of the workbench 1, and a worm gear 52 is installed at the output end of the third motor 51.
[0028] Turntable 53 is set on top of workbench 1. Two bent columns 58 are installed on the right side of the top of turntable 53. A rotating shaft 54 is fixedly connected to the bottom of turntable 53. The outer surface of rotating shaft 54 moves through the top of workbench 1 and extends downward. A worm wheel 55 that meshes with worm gear 52 is fixedly connected to the bottom of rotating shaft 54.
[0029] The U-shaped frame 56 is fixedly installed on the top of the workbench 1. Two stop posts 57 are symmetrically installed on the top of the U-shaped frame 56. The stop posts 57 are positioned above the turntable 53. The worm gear 52 is driven to rotate by the third motor 51. The worm gear 52 meshes with the worm wheel 55, which drives the turntable 53 to rotate. The bending post 58 at the top of the turntable 53 rotates accordingly and works with the stop posts 57 to limit the pipe fitting, thereby realizing the bending operation of the pipe fitting.
[0030] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
[0031] First, the pipe to be bent is placed on the lower conveyor roller 22. Then, the height of the upper conveyor roller 26 is adjusted by the extension and retraction of the hydraulic rod 24 to clamp the pipe. Then, the lower conveyor roller 22 is driven to rotate by the first motor 23 to realize the conveying of the pipe.
[0032] When the pipe passes through the central channel of the rotating assembly 3 and the extrusion assembly 4 and enters the bending assembly 5, the third motor 51 drives the worm 52 to rotate. The worm 52 meshes with the worm wheel 55, driving the turntable 53 to rotate. The bending column 58 at the top of the turntable 53 rotates accordingly and works with the stop column 57 to limit the pipe, thereby realizing the bending operation of the pipe.
[0033] When the pipe needs to be bent at a three-dimensional angle, the cylinder 41 is retracted, causing the connecting plate 42 and the ring 43 to move to the left. The ball bearings 44 on the inner wall of the ring 43 contact the outer surface of the semi-conical clamping plate 37, causing the two semi-conical clamping plates 37 to be compressed. The pipe is then clamped by the two semi-conical clamping plates 37. Then, the clamping of the pipe by the conveying component 2 is released. After that, the second motor 34 drives the drive gear 35 to rotate. The drive gear 35 meshes with the outer gear ring 33, causing the hollow shaft 32 and the fixed ring 36 to rotate. The fixed ring 36 is connected to the semi-conical clamping plate 37 through the guide rod 39, which allows the semi-conical clamping plate 37 to rotate, thereby causing the pipe to rotate. This rotation function allows the pipe to change its angle in three-dimensional space, breaking through the limitation of traditional bending machines that can only bend in the same plane.
[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A bending machine with bending angle adjustment function, comprising a worktable (1), wherein a support frame (11) is installed on the top of the worktable (1) near the rear side, characterized in that: The top of the workbench (1) is provided with a conveying component (2) near the left side, the top of the workbench (1) is provided with a rotating component (3) located to the right of the conveying component (2), the outside of the rotating component (3) is provided with an extrusion component (4), and the top of the workbench (1) is provided with a bending component (5) located to the right of the rotating component (3). The rotating assembly (3) is used to drive the pipe to rotate. The rotating assembly (3) includes a vertical plate (31) fixedly installed on the top of the workbench (1). A hollow shaft (32) is movably provided through the outer surface of the vertical plate (31), and the hollow shaft (32) can rotate relative to the vertical plate (31). An external gear ring (33) is fixedly connected to the right end of the hollow shaft (32). A fixing ring (36) is fixedly connected to the front end of the external gear ring (33). Two semi-conical clamps (37) are provided inside the fixing ring (36) for holding the pipe. Multiple springs (38) for generating tension on the semi-conical clamps (37) are installed on the inner wall of the fixing ring (36). The extrusion assembly (4) includes two cylinders (41) fixedly mounted on the top of the workbench (1). A connecting plate (42) is fixedly connected between the telescopic ends of the two cylinders (41). A ring (43) is fixedly mounted inside the connecting plate (42). The ring (43) surrounds the outside of two semi-conical clamps (37). A plurality of balls (44) are movably embedded in the inner wall of the ring (43) in a circumferential array.
2. A bending machine with bending angle adjustment function according to claim 1, characterized in that: The conveying assembly (2) includes a lower roller support (21), a first motor (23), and a hydraulic rod (24). The lower roller support (21) is installed on the top of the workbench (1). Multiple lower conveying rollers (22) are rotatably arranged inside the lower roller support (21). The first motor (23) is installed on the top of the workbench (1), and the output shaft end of the first motor (23) movably passes through the outer surface of the lower roller support (21) and is fixedly connected to the end of one of the lower conveying rollers (22). The hydraulic rod (24) is installed on the top of the support frame (11). The telescopic end of the hydraulic rod (24) slides through the top of the support frame (11) and extends downward. An upper roller support (25) is fixedly installed on the telescopic end of the hydraulic rod (24). Multiple upper conveying rollers (26) are rotatably arranged inside the upper roller support (25).
3. A bending machine with bending angle adjustment function according to claim 1, characterized in that: A second motor (34) is installed on the right surface of the upright plate (31). The output shaft of the second motor (34) extends through the right surface of the upright plate (31) and to the other side. The output shaft of the second motor (34) is equipped with a drive gear (35) that meshes with the external gear ring (33). A plurality of guide rods (39) are fixedly connected to the outer surface of the semi-conical clamping plate (37). The outer wall of the guide rod (39) extends through the inner wall of the fixing ring (36) and outwards.
4. A bending machine with bending angle adjustment function according to claim 1, characterized in that: The bending assembly (5) includes a third motor (51), a turntable (53) and a U-shaped frame (56). The third motor (51) is fixedly installed at the bottom of the workbench (1), and a worm gear (52) is installed at the output end of the third motor (51).
5. A bending machine with bending angle adjustment function according to claim 4, characterized in that: The turntable (53) is set on the top of the workbench (1). Two bent columns (58) are installed on the right side of the top of the turntable (53). A rotating shaft (54) is fixedly connected to the bottom of the turntable (53). The outer surface of the rotating shaft (54) moves through the top of the workbench (1) and extends downward. A worm wheel (55) that meshes with the worm (52) is fixedly connected to the bottom of the rotating shaft (54).
6. A bending machine with bending angle adjustment function according to claim 4, characterized in that: The U-shaped frame (56) is fixedly installed on the top of the workbench (1). Two stop posts (57) are symmetrically installed on the top of the U-shaped frame (56), and the stop posts (57) are placed above the turntable (53).
Citation Information
Patent Citations
Bending machine with multi-angle bending function
CN216828064U