Multi-station progressive die for machining high-voltage circuit breaker frame

Abstract

The utility model discloses a multi-station progressive die for processing a high-voltage circuit breaker frame, which comprises a die body, a first station, a second station, a third station, a fourth station, a fifth station and a sixth station are sequentially arranged on the die body from left to right, a first trimming punch is arranged on the right side of the first station and above the second station, and a second trimming punch is arranged on the right side of the third station and above the sixth station. A first trimming punch is arranged between the first station and the first station, a second trimming punch is arranged between the second station and the third station, a third trimming punch is arranged below the second station, a fourth trimming punch is arranged above the fifth station, a fifth trimming punch and a seventh trimming punch are arranged between the fifth station and the sixth station, and a sixth trimming punch is arranged below the fifth station. According to the utility model, the stations are arranged in an inclined manner, so that a gap between two adjacent stations is reduced, the size of a mold can be reduced, the cost of the mold can be reduced, materials can be fully utilized, and waste is reduced.

Description

Technical Field

[0001] This utility model relates to the field of circuit breaker processing technology, specifically a multi-station progressive die for processing high-voltage circuit breaker frames. Background Technology

[0002] Progressive dies are a type of efficient and precise metal stamping die that completes multiple processes for complex parts in a single stroke of a press through sequential processing at multiple stations.

[0003] like Figure 1 The image shows the side panel of a high-voltage circuit breaker frame, which is currently being produced using progressive dies. However, the existing workstation setup is not optimal, as shown below. Figure 5 As shown, in the prior art, the workstations are usually set vertically and distributed along the horizontal direction, which not only leads to a large mold volume and increased mold cost, but also causes material waste. Utility Model Content

[0004] The purpose of this invention is to provide a multi-station progressive die for processing high-voltage circuit breaker frames, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a multi-station progressive die for processing high-voltage circuit breaker frames, comprising a die body, wherein a first station, a second station, a third station, a fourth station, a fifth station, and a sixth station are arranged sequentially from left to right on the die body. The first station, the second station, the third station, the fourth station, the fifth station, and the sixth station are all inclined and distributed along the length direction of the die body. A first cutting punch is provided on the right side of the first station and above the second station. A second cutting punch is provided between the second station and the third station. A third cutting punch is provided below the second station. A fourth cutting punch is provided above the fifth station. A fifth cutting punch and a seventh cutting punch are provided between the fifth station and the sixth station respectively. A sixth cutting punch is provided below the fifth station.

[0006] As a preferred embodiment of this utility model, the first workstation is provided with two first roughing punches, and the two first roughing punches are on the same straight line.

[0007] As a preferred embodiment of this utility model, the second work station is provided with two second roughing punches and two first intermediate punches.

[0008] As a preferred embodiment of this utility model, the third work station is provided with two second fine punches, two first small punches, two first fine punches and a first large punch. The two first fine punches and the two first coarse punches are on the same straight line, and the diameter of the two first fine punches is larger than the diameter of the two first coarse punches. The two second fine punches are respectively on the same straight line as the adjacent second coarse punches.

[0009] As a preferred embodiment of this utility model, the fourth work station is provided with a plurality of second small punches and second medium punches.

[0010] As a preferred embodiment of this utility model, the fifth workstation is provided with a plurality of third small punches.

[0011] As a preferred embodiment of this utility model, a third auxiliary punch is provided above the first workstation, and a first auxiliary punch is provided below the first workstation.

[0012] As a preferred embodiment of this utility model, two second auxiliary punches are provided between the first station and the second station.

[0013] Compared with the prior art, the beneficial effects of this utility model are: by setting the workstations at an angle, this utility model reduces the gap between two adjacent workstations, thereby not only reducing the mold volume and mold cost, but also making full use of materials and reducing waste. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the side plate structure in the prior art;

[0015] Figure 2 This is a schematic diagram of the workstation layout of this utility model;

[0016] Figure 3 This is a top view of the mold body of this utility model;

[0017] Figure 4 This is a flowchart illustrating the molding process of the side panel of this utility model.

[0018] Figure 5 This is a schematic diagram of the structure of a workstation in the existing technology.

[0019] In the diagram: 1, first station; 101, first roughing punch;

[0020] 2. Second station; 21. Second roughing punch; 22. First intermediate punch;

[0021] 3. Third station; 31. Second fine punch; 32. First small punch; 33. First large punch; 34. First fine punch;

[0022] 4. Fourth station; 41. Second small punch; 42. Second medium punch;

[0023] 5. Fifth station; 51. Third small punch;

[0024] 6. Sixth station; 7. Mold body; 8. First auxiliary punch; 9. First trimming punch; 10. Second trimming punch; 11. Third trimming punch; 12. Fourth trimming punch; 13. Fifth trimming punch; 14. Sixth trimming punch; 15. Second auxiliary punch; 16. Seventh trimming punch; 17. Third auxiliary punch. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1 to 5 This utility model provides a technical solution: a multi-station progressive die for processing high-voltage circuit breaker frames, including a die body 7. From left to right, the die body 7 has a first station 1, a second station 2, a third station 3, a fourth station 4, a fifth station 5, and a sixth station 6. The first station 1, second station 2, third station 3, fourth station 4, fifth station 5, and sixth station 6 are all inclined and distributed along the length of the die body 7. The inclined arrangement reduces the gap between adjacent stations, thereby reducing the die volume and allowing for full utilization of the material. A first cutting punch 9 is located to the right of the first station 1 and above the second station 2. The first cutting punch 9 cuts the short left side and bottom of the workpiece. The second station 2... A second cutting punch 10 is provided between the second station 2 and the third station 3. The second cutting punch 10 cuts the left oblique edge and the right side of the workpiece. A third cutting punch 11 is provided below the second station 2. The third cutting punch 11 cuts the top and the right side of the workpiece. A fourth cutting punch 12 is provided above the fifth station 5. The fourth cutting punch 12 cuts the bottom of the workpiece. A fifth cutting punch 13 and a seventh cutting punch 16 are provided between the fifth station 5 and the sixth station 6, respectively. The fifth cutting punch 13 cuts the bottom and the upper left end of the workpiece. The seventh cutting punch 16 cuts the right side and the long left side of the workpiece. A sixth cutting punch 14 is provided below the fifth station 5. The sixth cutting punch 14 cuts the top of the workpiece.

[0027] The first workstation 1 is equipped with two first rough punches 101. The first rough punches 101 perform rough punching on the workpiece to remove most of the material, leaving sufficient machining allowance for the subsequent first fine punches 34 to perform fine punching. This avoids excessive burrs on the material caused by a single punching, thereby ensuring the punching quality. The two first rough punches 101 are on the same straight line.

[0028] The second workstation 2 is equipped with two second rough punches 21 and two first intermediate punches 22. The second rough punches 21 perform rough punching on the workpiece to leave sufficient machining allowance for the subsequent fine punches 31 to perform fine punching, thereby improving the quality of the workpiece. The first intermediate punches 22 perform punching on the workpiece.

[0029] The third station 3 is equipped with two second fine punches 31, two first small punches 32, two first fine punches 34 and a first large punch 33. The second fine punches 31 perform fine punching on the workpiece. The two first fine punches 34 are on the same straight line as the two first coarse punches 101, and the diameter of the two first fine punches 34 is larger than the diameter of the two first coarse punches 101. The two second fine punches 31 are on the same straight line as the adjacent second coarse punches 21.

[0030] The fourth station 4 is equipped with multiple second small punches 41 and second medium punches 42. Both the second small punches 41 and the second medium punches 42 are used to punch holes in the workpiece.

[0031] Among them, the fifth station 5 is equipped with multiple third small punches 51, which are used to punch holes in the workpiece.

[0032] The first station 1 is equipped with a third auxiliary punch 17 above it. The third auxiliary punch 17 punches holes in the workpiece so that the fourth cutting punch 12 can punch it in the future, thereby reducing the deformation of the workpiece and improving the quality of the workpiece. The first auxiliary punch 8 is equipped with a first auxiliary punch 8 below it. The first auxiliary punch 8 punches holes in the workpiece to prevent the third cutting punch 11 from having too much stress during the punching process, which would affect the punching quality of the workpiece.

[0033] Two auxiliary punches 15 are provided between the first station 1 and the second station 2. The auxiliary punches 15 punch the workpiece to remove part of the material and prevent the material from being excessively deformed during the subsequent seventh cutting punch 16 punching process.

[0034] Specifically, during the punching process, the workpiece moves to the first station 1 under the action of the external conveying equipment. The first rough punch 101, the third auxiliary punch 17, the second auxiliary punch 15, and the first auxiliary punch 8 punch holes, and the first trimming punch 9 cuts the short side of the left side of the workpiece. The workpiece moves to the second station 2, where the first intermediate punch 22 and the second rough punch 21 punch holes. The first trimming punch 9 cuts the bottom of the workpiece, the second trimming punch 10 cuts the oblique side of the left side of the workpiece, and the third trimming punch 11 cuts the top of the workpiece. Subsequently, the workpiece moves to the third station 3, where the first fine punch 34 performs fine punching on the rough holes punched by the first rough punch 101, and the second fine punch 31 punches the holes punched by the second rough punch 21. The rough punched holes are then fine punched. The first small punch 32 and the first large punch 33 punch holes. The workpiece continues to move to the fourth station 4, where the second small punch 41 and the second medium punch 42 punch holes. After punching, the workpiece moves to the fifth station 5, where the third small punch 51 punches holes. The fourth cutting punch 12 cuts the bottom of the workpiece, the fifth cutting punch 13 cuts the upper left end of the workpiece, and the seventh cutting punch 16 cuts the long left side of the workpiece. The top of the workpiece is cut at the fifth station 5. Finally, the workpiece moves to the sixth station 6, where the fifth cutting punch 13 cuts the bottom of the workpiece, and the seventh cutting punch 16 cuts the right side of the workpiece, separating the workpiece from the workpiece. This completes the punching of the workpiece.

[0035] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0036] Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," "third," or "fourth" may explicitly or implicitly include at least one of those features.

[0037] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-station progressive die for machining high-voltage circuit breaker frames, comprising a die body (7), characterized in that: The mold body (7) is provided with a first station (1), a second station (2), a third station (3), a fourth station (4), a fifth station (5), and a sixth station (6) from left to right. The first station (1), the second station (2), the third station (3), the fourth station (4), the fifth station (5), and the sixth station (6) are all inclined and distributed along the length of the mold body (7). The first station (1) is located to the right of the second station (2) and above the second station (2). There is a first cutting punch (9), a second cutting punch (10) is provided between the second station (2) and the third station (3), a third cutting punch (11) is provided below the second station (2), a fourth cutting punch (12) is provided above the fifth station (5), a fifth cutting punch (13) and a seventh cutting punch (16) are provided between the fifth station (5) and the sixth station (6) respectively, and a sixth cutting punch (14) is provided below the fifth station (5).

2. The multi-station progressive die for processing high-voltage circuit breaker frames according to claim 1, characterized in that: Two first roughing punches (101) are provided at the first work station (1), and the two first roughing punches (101) are on the same straight line.

3. The multi-station progressive die for processing high-voltage circuit breaker frames according to claim 1, characterized in that: The second work station (2) is equipped with two second coarse punches (21) and two first intermediate punches (22).

4. The multi-station progressive die for processing high-voltage circuit breaker frames according to claim 3, characterized in that: The third work station (3) is provided with two second fine punches (31), two first small punches (32), two first fine punches (34) and a first large punch (33). The two first fine punches (34) are on the same straight line as the two first coarse punches (101), and the diameter of the two first fine punches (34) is larger than the diameter of the two first coarse punches (101). The two second fine punches (31) are on the same straight line as the adjacent second coarse punches (21).

5. A multi-station progressive die for processing high-voltage circuit breaker frames according to claim 1, characterized in that: The fourth work station (4) is equipped with multiple second small punches (41) and second medium punches (42).

6. A multi-station progressive die for processing high-voltage circuit breaker frames according to claim 1, characterized in that: The fifth workstation (5) is equipped with multiple third small punches (51).

7. A multi-station progressive die for processing high-voltage circuit breaker frames according to claim 1, characterized in that: A third auxiliary punch (17) is provided above the first workstation (1), and a first auxiliary punch (8) is provided below the first workstation (1).

8. A multi-station progressive die for processing high-voltage circuit breaker frames according to claim 1, characterized in that: Two second auxiliary punches (15) are provided between the first station (1) and the second station (2).

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