Adjusting device for wire harness processing

By using symmetrically distributed cutting adjustment main body and detection adjustment part, combined with electric push rod and rotary encoder, the wire harness processing device achieves synchronous and stable wire feeding and precise cutting, solving the problems of inaccurate cutting length and low efficiency in the existing technology.

CN223916507UActive Publication Date: 2026-02-17SUZHOU SANWEN ELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202520294751.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2026-02-17
Estimated Expiration
2035-02-24

AI Technical Summary

Technical Problem

Existing wire harness processing equipment cannot automatically adapt to the wire harness length for precise cutting, resulting in inaccurate cutting length and low efficiency.

Method used

The system employs a symmetrically distributed first and second cutting adjustment body, combined with an electric push rod, a detection and adjustment unit, and a cutting blade. It detects the wire length via a rotary encoder and automatically cuts the wire when the required length is reached, thus achieving synchronous cutting.

Benefits of technology

It enables the synchronous and stable delivery and precise cutting of multiple wires, improving cutting efficiency and length control accuracy.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223916507U_ABST
    Figure CN223916507U_ABST
Patent Text Reader

Abstract

The utility model discloses an adjusting device for wire harness processing, which comprises a first cutting adjusting main body, fixed support frames, a fixed connecting plate and a second cutting adjusting main body, the fixed support frames are symmetrically arranged, and the first cutting adjusting main body and the second cutting adjusting main body are respectively arranged on the fixed support frames. In the using process, a plurality of wires can be synchronously and stably conveyed through the first cutting adjusting body and the second cutting adjusting body which are symmetrically distributed, the length of the conveyed wires can be detected, and when it is detected that the length of the conveyed wires meets the requirement for the length of produced and prepared wire harnesses, the wires can be cut. At the moment, the cutting knife at the corresponding position can rapidly cut the wire, the two sides of the device can convey the wire, the two sides can complete cutting treatment on the conveyed wire, and therefore the device is convenient to use.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a harness processing technical field, concretely is a kind of adjusting device for harness processing. BACKGROUND

[0002] Harness is a kind of integrated cable assembly consisting of wire, terminal, connector, insulating material etc., structured wiring system is formed by binding or packaging, for transmitting power, signal or data, in the process of harness processing preparation, according to the different length of harness production preparation specification, the cutting use of wire specified length is required, the existing harness production device cannot be automatically adapted to accurately realize the cutting processing of different length of harness according to the length of harness production preparation, so that the length control of cutting wire body is not accurate enough, and the efficiency of control cutting is low, therefore a kind of adjusting device for harness processing is needed to solve the above-mentioned problems. SUMMARY

[0003] The utility model aims at providing a kind of adjusting device for harness processing to solve the problems presented in the above background.

[0004] To achieve the above object, the utility model provides the following technical scheme: a kind of adjusting device for harness processing, including first cutting adjustment main body, fixed support frame, fixed connecting plate and second cutting adjustment main body, the fixed support frame is symmetrically arranged, the first cutting adjustment main body and the second cutting adjustment main body are respectively arranged on the fixed support frame, the fixed connecting plate is evenly fixed and installed between the bottom of the fixed support frame, the first cutting adjustment main body and the second cutting adjustment main body are same structure.

[0005] Preferably, the first cutting adjustment main body and the second cutting adjustment main body all include first electric push rod, second fixed support frame, connecting mounting plate, first detection adjustment part, second detection adjustment part, second electric push rod, limit plate and cutting knife, the first detection adjustment part is evenly fixed and installed at the bottom end of the connecting mounting plate, the second detection adjustment part is evenly and symmetrically distributed below the first detection adjustment part, the upper end of the second electric push rod is fixedly connected to the bottom end of the second detection adjustment part, the second detection adjustment part and the first detection adjustment part are same structure, the limit plate is fixedly connected to the outer side end of the connecting mounting plate and the second detection adjustment part respectively, the cutting knife is slidably connected on the limit plate, the second fixed support frame is evenly fixed and installed on the connecting mounting plate, the first electric push rod is fixedly installed on the second fixed support frame, and the bottom end of the first electric push rod is fixedly connected to the upper end middle part of the cutting knife.

[0006] Preferably, the second detection adjusting part comprises a motor, a conveying frame, a rotary encoder and a limiting driving wheel, the limiting driving wheel is rotationally arranged in the conveying frame, the rotary encoder is arranged at one end of the conveying frame, the motor is fixedly installed at the other end of the conveying frame, the limiting driving wheel is connected with the rotary encoder, and the driving end of the motor is fixedly connected with the middle part of the limiting driving wheel.

[0007] Preferably, the upper end of the second electric push rod is fixedly connected with the bottom end of the conveying frame in the second detection adjusting part, and the conveying frame in the first detection adjusting part is fixedly connected with the connecting mounting plate.

[0008] Preferably, the cutting knife is located outside the limiting driving wheel in the first detection adjusting part and the second detection adjusting part, the second electric push rod is fixedly installed on the fixed support frame, and the connecting mounting plate is fixedly connected with the upper end of the fixed support frame.

[0009] Compared with the prior art, the utility model has the advantages that:

[0010] The first cutting adjusting body and the second cutting adjusting body are symmetrically distributed, so that multiple wires can be synchronously and stably conveyed, the length of the conveyed wires can be detected, and when the length of the conveyed wires meets the requirement of the production preparation harness length, the cutting knife at the corresponding position can quickly cut the wires. BRIEF DESCRIPTION OF DRAWINGS

[0011] Figure 1 It is a schematic diagram of the main body of the utility model;

[0012] Figure 2 It is a schematic diagram of the main body of the utility model;

[0013] Figure 3 It is a schematic diagram of the second cutting adjusting body structure of the utility model;

[0014] Figure 4 It is a schematic diagram of the second detection adjusting part structure of the utility model;

[0015] Figure 5 It is a schematic diagram of the second detection adjusting part structure of the utility model;

[0016] In the figure: 1-First cutting adjustment body, 2-Fixed support frame, 3-Fixed connecting plate, 4-Second cutting adjustment body, 5-First electric push rod, 6-Second fixed support frame, 7-Connecting mounting plate, 8-First detection and adjustment part, 10-Second detection and adjustment part, 11-Second electric push rod, 12-Limiting plate, 13-Cut blade, 14-Motor, 15-Conveying frame, 16-Rotary encoder, 17-Limiting drive wheel. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] like Figures 1-5 As shown, one embodiment of this utility model is provided: an adjustment device for wire harness processing, including a first cutting adjustment body 1, a fixed support frame 2, a fixed connecting plate 3, and a second cutting adjustment body 4. The fixed support frame 2 is symmetrically arranged, and the first cutting adjustment body 1 and the second cutting adjustment body 4 are respectively arranged on the fixed support frame 2. The fixed connecting plate 3 is evenly fixedly installed between the bottoms of the fixed support frame 2. The first cutting adjustment body 1 and the second cutting adjustment body 4 have the same structure.

[0019] Both the first cutting adjustment body 1 and the second cutting adjustment body 4 include a first electric push rod 5, a second fixed support frame 6, a connecting mounting plate 7, a first detection adjustment part 8, a second detection adjustment part 10, a second electric push rod 11, a limiting plate 12, and a cutting blade 13. The first detection adjustment part 8 is uniformly and symmetrically fixedly installed at the bottom end of the connecting mounting plate 7. The second detection adjustment part 10 is uniformly and symmetrically distributed below the first detection adjustment part 8. The upper end of the second electric push rod 11 is fixedly connected to the bottom end of the second detection adjustment part 10. The second detection adjustment part 10 and the first detection adjustment part 8 have the same structure. The limiting plate 12 is fixedly connected to the outer ends of the connecting mounting plate 7 and the second detection adjustment part 10, respectively. The cutting blade 13 is slidably engaged with the limiting plate 12. The second fixed support frame 6 is uniformly and fixedly installed on the connecting mounting plate 7. The first electric push rod 5 is fixedly installed on the second fixed support frame 6, and the bottom end of the first electric push rod 5 is fixedly connected to the upper middle part of the cutting blade 13.

[0020] The second detection adjusting part 10 comprises a motor 14, a conveying frame 15, a rotary encoder 16 and a limiting driving wheel 17, the limiting driving wheel 17 is rotationally arranged in the interior of the conveying frame 15, the rotary encoder 16 is arranged at one end of the conveying frame 15, the motor 14 is fixedly installed at the other end of the conveying frame 15, the limiting driving wheel 17 is connected with the rotary encoder 16, the driving end of the motor 14 is fixedly connected with the middle part of the limiting driving wheel 17, the limiting driving wheels 17 which are symmetrically distributed and synchronously rotated in the second detection adjusting part 10 and the first detection adjusting part 8 can extrude and convey the longer wire, and the rotary encoder 16 can detect the length of the wire conveying.

[0021] The upper end of the second electric push rod 11 is fixedly connected with the bottom end of the conveying frame 15 in the second detection adjusting part 10, and the conveying frame 15 in the first detection adjusting part 8 is fixedly connected with the connecting installation plate 7.

[0022] The cutting knife 13 is located outside the limiting driving wheel 17 in the first detection adjusting part 8 and the second detection adjusting part 10, the second electric push rod 11 is fixedly installed on the fixed support frame 2, and the connecting installation plate 7 is fixedly connected with the upper end of the fixed support frame 2, thereby playing a role of fixedly supporting and installing.

[0023] Working principle: the fixed support frame 2 and the fixed hole opened on the fixed support frame 2 can make the device fixedly installed and used during use, since the first cutting adjustment body 1 and the second cutting adjustment body 4 are symmetrically distributed, and the first detection adjustment part 8 and the second detection adjustment part 10 in the first cutting adjustment body 1 and the second cutting adjustment body 4 are uniformly distributed, a plurality of long wires are conveyed to between the first detection adjustment part 8 and the second detection adjustment part 10 in the first cutting adjustment body 1 and the second cutting adjustment body 4, so that the wires are extruded and conveyed between the first detection adjustment part 8 and the second detection adjustment part 10 and the limiting driving wheel 17, the limiting driving wheel 17 in the first detection adjustment part 8 and the second detection adjustment part 10 is driven by the motor 14 to rotate at the same speed in a specified direction, and the second electric push rod 11 is started to adjust and control the distance between the first detection adjustment part 8 and the second detection adjustment part 10, so that wires of different thicknesses can be stably extruded between the first detection adjustment part 8 and the second detection adjustment part 10, the rotating limiting driving wheel 17 can continuously and stably convey the wires, and the first cutting adjustment body 1 and the second cutting adjustment body 4 can stably convey the wires, and when the wires are stably conveyed by the rotating limiting driving wheel 17 driven by the motor 14, the rotating encoder 16 arranged can accurately detect the length of the wires conveyed between the first detection adjustment part 8 and the second detection adjustment part 10, when the detected length meets the specified requirements, the first electric push rod 5 at the conveying end can drive the cutting knife 13 to slide downward along the limiting plate 12, at this time the cutting knife 13 can quickly cut the conveyed wires to a specified length, and each first detection adjustment part 8 and second detection adjustment part 10 and each first electric push rod 5 and cutting knife 13 in the device can independently operate, so that multiple continuously conveyed wires can be synchronously conveyed, and different length wires can be synchronously and continuously and accurately cut, so that the wire harness can be accurately and continuously and efficiently processed.

[0024] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An adjustment device for wire harness processing, comprising a first cutting adjustment body (1), a fixed support frame (2), a fixed connecting plate (3), and a second cutting adjustment body (4), characterized in that: The fixed support frame (2) is symmetrically arranged. The first cutting adjustment body (1) and the second cutting adjustment body (4) are respectively arranged on the fixed support frame (2). The fixed connecting plate (3) is evenly fixed between the bottom of the fixed support frame (2). The first cutting adjustment body (1) and the second cutting adjustment body (4) have the same structure.

2. The adjustment device for wire harness processing according to claim 1, characterized in that: Both the first cutting adjustment body (1) and the second cutting adjustment body (4) include a first electric push rod (5), a second fixed support frame (6), a connecting mounting plate (7), a first detection adjustment part (8), a second detection adjustment part (10), a second electric push rod (11), a limiting plate (12), and a cutting blade (13). The first detection adjustment part (8) is uniformly and symmetrically fixedly installed at the bottom end of the connecting mounting plate (7). The second detection adjustment part (10) is uniformly and symmetrically distributed below the first detection adjustment part (8). The upper end of the second electric push rod (11) is fixedly connected to the second detection adjustment part (13). The bottom end of the adjustment part (10), the second detection adjustment part (10) and the first detection adjustment part (8) have the same structure, the limiting plate (12) is fixedly connected to the outer end of the connecting mounting plate (7) and the second detection adjustment part (10) respectively, the cutting blade (13) is slidably engaged on the limiting plate (12), the second fixed support frame (6) is evenly fixedly installed on the connecting mounting plate (7), the first electric push rod (5) is fixedly installed on the second fixed support frame (6), and the bottom end of the first electric push rod (5) is fixedly connected to the middle of the upper end of the cutting blade (13).

3. The adjustment device for wire harness processing according to claim 2, characterized in that: The second detection and adjustment unit (10) includes a motor (14), a conveying frame (15), a rotary encoder (16), and a limit drive wheel (17). The limit drive wheel (17) is rotatably disposed inside the conveying frame (15). The rotary encoder (16) is disposed at one end of the conveying frame (15). The motor (14) is fixedly installed at the other end of the conveying frame (15). The limit drive wheel (17) is connected to the rotary encoder (16). The drive end of the motor (14) is fixedly connected to the middle part of the limit drive wheel (17).

4. The adjustment device for wire harness processing according to claim 3, characterized in that: The upper end of the second electric push rod (11) is fixedly connected to the bottom end of the conveying frame (15) in the second detection and adjustment unit (10), and the conveying frame (15) in the first detection and adjustment unit (8) is fixedly connected to the connecting mounting plate (7).

5. The adjustment device for wire harness processing according to claim 4, characterized in that: The cutting blade (13) is located outside the limiting drive wheel (17) in the first detection adjustment part (8) and the second detection adjustment part (10). The second electric push rod (11) is fixedly installed on the fixed support frame (2). The connecting mounting plate (7) is fixedly connected to the upper end of the fixed support frame (2).