Temperature control device for titanium alloy slab forging
By designing a temperature control device for a closed space and utilizing a combination of a heat treatment chamber and an induction coil, the problem of uneven cooling of titanium alloy slabs was solved, achieving uniform cooling and high-quality heat treatment of titanium alloy slabs.
Patent Information
- Application Number
- CN202520401784.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-10
AI Technical Summary
Existing temperature control devices for titanium alloy slab forging have open material platforms and gas nozzles, which leads to uneven distribution of cooling argon gas and uneven temperature changes in the titanium alloy slab, affecting processing quality.
Design a temperature control device comprising an insulating shell, a heat treatment chamber, and an induction coil. By using an induction coil in a closed space and a vacuum cooling environment, the device maintains the internal temperature of the heat treatment chamber and uniformly cools the titanium alloy slab.
This improves the cooling quality and heat treatment effect of titanium alloy slabs, ensures temperature uniformity, and enhances the processing quality of titanium alloy products.
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Figure CN223916534U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to titanium alloy processing field especially relates to a temperature control device for titanium alloy slab forging. BACKGROUND
[0002] Titanium alloy is a kind of alloy formed by adding other metal or non-metal elements based on titanium element, titanium alloy has unique physical and chemical properties, mainly including high strength, good corrosion resistance and heat resistance, titanium alloy forging process mainly includes: material selection and pretreatment, billet heating, forging forming, heat treatment, surface treatment and quality inspection and packaging, specifically, first, select the titanium alloy with good process performance as raw material, and carry out pretreatment such as removing oxide skin, then heat the billet to 800-1000 DEG C so that it reaches enough plasticity, then the heated billet is changed into the required shape by hammering or pressure, then the parts are heat treated to eliminate stress and improve material performance, then polishing, spraying and other surface treatments are carried out, finally, the treated parts are quality inspected and packaged, the existing titanium alloy slab needs to be annealed and cooled after being forged by the forging machine, the process has higher temperature control requirements, and titanium alloy products are prone to uneven heating when cooling, which affects the processing quality of titanium alloy products.
[0003] The existing temperature control device for titanium alloy slab forging is mostly provided with open material table and gas spout, in the use process, the open space makes the distribution of cooling argon often uneven, makes the temperature change of titanium alloy slab whole uneven, affects the processing quality of titanium alloy product, causes the use effect of temperature control device for titanium alloy slab forging to decline.
[0004] Therefore, in view of the above-mentioned problems that the existing temperature control device for titanium alloy slab forging is mostly provided with open material table and gas spout, in the use process, the open space makes the distribution of cooling argon often uneven, makes the temperature change of titanium alloy slab whole uneven, affects the processing quality of titanium alloy product, causes the use effect of temperature control device for titanium alloy slab forging to decline, a temperature control device for titanium alloy slab forging can be designed, a closed space is maintained through heat preservation shell and workbench, and titanium alloy slab is placed and moved through heat treatment cavity and workbench, so that the heat treatment cavity provides a closed cooling environment for titanium alloy slab, and the internal temperature of the heat treatment cavity is maintained through the induction coil, improving the cooling quality of titanium alloy slab. SUMMARY
[0005] In order to overcome the existing temperature control device for titanium alloy slab forging most of which are provided with open material table and gas nozzle, in the process of use, the open space makes the distribution of cooling argon uneven, the overall temperature of titanium alloy slab is uneven, the processing quality of titanium alloy product is affected, and the use effect of the temperature control device for titanium alloy slab forging is reduced.
[0006] The technical scheme of the utility model discloses a kind of temperature control device for titanium alloy slab forging, including heat preservation shell;It further includes inductive coil and high-temperature-resistant base, the inside of heat preservation shell is equipped with heat treatment cavity, the side end of heat preservation shell is equipped with feeding port, the inside of heat preservation shell is equipped with inductive coil, the inside lower end of heat treatment cavity is equipped with high-temperature-resistant base, and the upper end of high-temperature-resistant base is provided with workbench.
[0007] Preferably, the heat preservation shell provides a closed space for the titanium alloy slab, and the workbench is used to place and move the titanium alloy slab, so that the heat treatment cavity provides a closed vacuum cooling environment for the titanium alloy slab, and the inductive coil is used to maintain the internal temperature of the heat treatment cavity, thereby improving the cooling quality of the titanium alloy slab.
[0008] Preferably, the inside of the feeding port is equipped with a sealing door, the front end of the heat preservation shell is equipped with a vacuum pump, one side end of the vacuum pump is equipped with a vacuum breaking valve, and the vacuum pump and the vacuum breaking valve are in communication with the inside of the heat treatment cavity.
[0009] Preferably, the front end of the outside of the heat preservation shell is equipped with a medium-frequency power supply, the medium-frequency power supply is electrically connected with the inductive coil, the upper end of the heat preservation shell is equipped with an argon gas filling pipe, and the argon gas filling pipe and the heat preservation shell are equipped with a solenoid valve.
[0010] Preferably, the other side end of the heat preservation shell is equipped with a vacuum gauge, the lower end of the vacuum gauge is provided with a thermocouple, and the argon gas filling pipe, the vacuum gauge and one end of the thermocouple extend into the heat treatment cavity.
[0011] Preferably, the upper side of the inside of the heat preservation shell is fixedly connected with a fixed rod, the lower end of the fixed rod is equipped with a flow guide plate, and the flow guide plate is in arc structure.
[0012] Preferably, the inside of the high-temperature-resistant base is equipped with an inner cavity, the lower end of the inner cavity is equipped with an electric cylinder, and the upper end of the electric cylinder is equipped with a connecting plate.
[0013] Preferably, the upper end of the connecting plate is fixedly connected with a top rod, the workbench is equipped with a through hole, and the top rod and the workbench are slidably connected through the through hole.
[0014] The utility model discloses the beneficial effects are as follows:
[0015] The temperature control device for titanium alloy plate blank forging is characterized by the following: the temperature control device for titanium alloy plate blank forging comprises a heat preservation shell, a vacuum pump, a vacuum breaking valve, a middle frequency power supply, an argon gas filling pipe, an electromagnetic valve, a vacuum gauge, a thermocouple, a heat treatment cavity, an induction coil, a high-temperature-resistant base, a workbench, a fixing rod, a flow guide plate, an inner cavity, an electric cylinder, a connecting plate, a top rod and a through hole. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 The temperature control device for titanium alloy plate blank forging is characterized by the following: the temperature control device for titanium alloy plate blank forging comprises a heat preservation shell, a vacuum pump, a vacuum breaking valve, a middle frequency power supply, an argon gas filling pipe, an electromagnetic valve, a vacuum gauge, a thermocouple, a heat treatment cavity, an induction coil, a high-temperature-resistant base, a workbench, a fixing rod, a flow guide plate, an inner cavity, an electric cylinder, a connecting plate, a top rod and a through hole. Figure 1 ;
[0017] Figure 2 The temperature control device for titanium alloy plate blank forging is characterized by the following: the temperature control device for titanium alloy plate blank forging comprises a heat preservation shell, a vacuum pump, a vacuum breaking valve, a middle frequency power supply, an argon gas filling pipe, an electromagnetic valve, a vacuum gauge, a thermocouple, a heat treatment cavity, an induction coil, a high-temperature-resistant base, a workbench, a fixing rod, a flow guide plate, an inner cavity, an electric cylinder, a connecting plate, a top rod and a through hole. Figure 2 ;
[0018] Figure 3 The temperature control device for titanium alloy plate blank forging is characterized by the following: the temperature control device for titanium alloy plate blank forging comprises a heat preservation shell, a vacuum pump, a vacuum breaking valve, a middle frequency power supply, an argon gas filling pipe, an electromagnetic valve, a vacuum gauge, a thermocouple, a heat treatment cavity, an induction coil, a high-temperature-resistant base, a workbench, a fixing rod, a flow guide plate, an inner cavity, an electric cylinder, a connecting plate, a top rod and a through hole.
[0019] Figure 4 The temperature control device for titanium alloy plate blank forging is characterized by the following: the temperature control device for titanium alloy plate blank forging comprises a heat preservation shell, a vacuum pump, a vacuum breaking valve, a middle frequency power supply, an argon gas filling pipe, an electromagnetic valve, a vacuum gauge, a thermocouple, a heat treatment cavity, an induction coil, a high-temperature-resistant base, a workbench, a fixing rod, a flow guide plate, an inner cavity, an electric cylinder, a connecting plate, a top rod and a through hole.
[0020] Reference signs: 1, heat preservation shell; 2, sealing door; 3, vacuum pump; 4, vacuum breaking valve; 5, middle frequency power supply; 6, argon gas filling pipe; 7, electromagnetic valve; 8, vacuum gauge; 9, thermocouple; 10, heat treatment cavity; 11, feeding port; 12, induction coil; 13, high-temperature-resistant base; 14, workbench; 15, fixing rod; 16, flow guide plate; 17, inner cavity; 18, electric cylinder; 19, connecting plate; 20, top rod; 21, through hole. DETAILED DESCRIPTION
[0021] The temperature control device for titanium alloy plate blank forging is characterized by the following: the temperature control device for titanium alloy plate blank forging comprises a heat preservation shell, a vacuum pump, a vacuum breaking valve, a middle frequency power supply, an argon gas filling pipe, an electromagnetic valve, a vacuum gauge, a thermocouple, a heat treatment cavity, an induction coil, a high-temperature-resistant base, a workbench, a fixing rod, a flow guide plate, an inner cavity, an electric cylinder, a connecting plate, a top rod and a through hole.
[0022] Please refer to Figures 1-4This utility model provides an embodiment of a temperature control device for forging titanium alloy slabs, including an insulating shell 1; it also includes an induction coil 12 and a high-temperature resistant base 13. A heat treatment chamber 10 is installed inside the insulating shell 1, and a feed port 11 is opened at one end of the insulating shell 1. The induction coil 12 is installed inside the insulating shell 1. The high-temperature resistant base 13 is installed at the lower end of the inner side of the heat treatment chamber 10, and a worktable 14 is provided at the upper end of the high-temperature resistant base 13. A closed space is maintained by the insulating shell 1 and the worktable 14. The titanium alloy slab is placed and moved by the heat treatment chamber 10 and the worktable 14, so that the heat treatment chamber 10 provides a closed cooling environment for the titanium alloy slab. At the same time, the internal temperature of the heat treatment chamber 10 is maintained by the induction coil 12, thereby improving the cooling quality of the titanium alloy slab.
[0023] Please see Figures 1-3 In this embodiment, a sealing door 2 is installed inside the feed inlet 11, a vacuum pump 3 is installed at the front end of the insulation shell 1, and a vacuum breaking valve 4 is installed at one end of the vacuum pump 3. The vacuum pump 3 and the vacuum breaking valve 4 are connected to the inside of the heat treatment chamber 10. The vacuum pump 3 and the vacuum breaking valve 4 control the gas pressure inside the heat treatment chamber 10 to facilitate subsequent gas filling and cooling. A medium frequency power supply 5 is installed at the front end of the outer side of the insulation shell 1. The medium frequency power supply 5 is electrically connected to the induction coil 12. An argon gas filling pipe 6 is installed at the upper end of the insulation shell 1. The argon gas filling pipe 6 and the insulation shell are connected to each other. A solenoid valve 7 is installed between the heat treatment chamber 1 and the insulation shell 1. The heat treatment chamber 1 is heated by the intermediate frequency power supply 5 and the induction coil 12 to control the temperature inside the heat treatment chamber 10. The solenoid valve 7 controls the argon filling pipe 6 to add argon gas for cooling. A vacuum gauge 8 is installed on the other end of the insulation shell 1. A thermocouple 9 is installed at the lower end of the vacuum gauge 8. One end of the argon filling pipe 6, the vacuum gauge 8 and the thermocouple 9 all extend into the heat treatment chamber 10. The vacuum gauge 8 detects the gas pressure inside the heat treatment chamber 10 to ensure vacuuming, and the thermocouple 9 detects the temperature for precise temperature control.
[0024] Please see Figures 3-4In this embodiment, a fixing rod 15 is fixedly connected to the upper side of the interior of the heat insulation shell 1. A guide plate 16 is installed at the lower end of the fixing rod 15. The fixing rod 15 and the guide plate 16 work together with the argon gas filling pipe 6 to evenly distribute the cooling argon gas. The guide plate 16 has an arc-shaped structure, which helps to evenly distribute the cooling argon gas. An internal cavity 17 is opened on the inner side of the high-temperature resistant base 13. An electric cylinder 18 is installed at the lower end of the internal cavity 17. A connecting plate 19 is installed at the upper end of the electric cylinder 18. The electric cylinder 18 is installed in the internal cavity 17 so that the connecting plate 19 can be moved vertically by the electric cylinder 18. A top rod 20 is fixedly connected to the upper end of the connecting plate 19. A through hole 21 is opened on the worktable 14. The top rod 20 is slidably connected to the worktable 14 through the through hole 21. The connecting plate 19 drives the top rod 20 to move so as to cooperate with the worktable 14 to support the titanium alloy slab.
[0025] Before cooling, first, the sealing door 2 is opened to allow the forged titanium alloy slab to be placed through the feed port 11. Then, the titanium alloy slab is positioned and placed by the worktable 14 and the top rod 20. Next, the air pressure inside the heat treatment chamber 10 is controlled by the vacuum pump 3 and the vacuum breaking valve 4 to facilitate subsequent gas filling and cooling, and to reduce the influence of oxygen on the properties of the titanium alloy slab. Finally, the air pressure inside the heat treatment chamber 10 is detected by the vacuum gauge 8 to ensure vacuuming, and the temperature is detected by the thermocouple 9 for precise temperature control.
[0026] During cooling, firstly, the heat-insulating shell 1 is heated by the intermediate frequency power supply 5 and the induction coil 12 to control the temperature inside the heat treatment chamber 10. Then, the electric cylinder 18 is driven to move the connecting plate 19, which in turn moves the push rod 20 to cooperate with the worktable 14 to support the titanium alloy slab. Then, the solenoid valve 7 controls the argon filling pipe 6 to add argon for cooling. Finally, the guide plate 16 disperses the argon ejected from the argon filling pipe 6 into the heat treatment chamber 10 to prevent the argon from directly impacting the local surface of the titanium alloy product, thus facilitating uniform cooling of the titanium alloy product. Finally, the argon is discharged by the vacuum pump 3 and the vacuum breaking valve 4 to retrieve the titanium alloy slab.
[0027] During use, to prevent argon gas from directly impacting the local surface of the titanium alloy and causing localized cooling, the titanium alloy product can be lifted by the electric cylinder 18 and the push rod 20. The push rod 20 extends from the through hole 21 and lifts the titanium alloy product on the worktable 14, so that the bottom of the titanium alloy is suspended, which further facilitates the uniform heating of the titanium alloy product. In addition, by setting the heat insulation shell 1, the heat loss rate in the heat treatment chamber 10 can be slowed down, thereby ensuring the stability of heat during the heat treatment process and reducing the impact of external temperature changes on the heat treatment.
[0028] Through the above steps, the heat-insulating shell 1 provides a closed space for the titanium alloy slab, and the worktable 14 is used to place and move the titanium alloy slab. The heat treatment chamber 10 provides a closed vacuum cooling environment for the titanium alloy slab. At the same time, the induction coil 12 is used to maintain the internal temperature of the heat treatment chamber 10, thereby improving the cooling quality of the titanium alloy slab. This solves the problem that most existing temperature control devices for titanium alloy slab forging are equipped with open material platforms and gas nozzles. During use, the open space often results in uneven distribution of cooling argon gas, causing uneven temperature changes in the overall titanium alloy slab, which affects the processing quality of titanium alloy products and leads to a decrease in the effectiveness of temperature control devices for titanium alloy slab forging.
Claims
1. A temperature control device for titanium alloy slab forging, comprising a heat preservation shell (1); characterized in that: It also includes an induction coil (12) and a high-temperature-resistant base (13), the inner side of the heat preservation shell (1) is provided with a heat treatment cavity (10), one side end of the heat preservation shell (1) is provided with a feeding port (11), the inner side of the heat preservation shell (1) is provided with an induction coil (12), the inner side of the lower end of the heat treatment cavity (10) is provided with a high-temperature-resistant base (13), and the upper end of the high-temperature-resistant base (13) is provided with a workbench (14).
2. A temperature control device for forging of titanium alloy slab according to claim 1, characterized in that: The inner side of the feeding port (11) is provided with a sealing door (2), the front end of the heat preservation shell (1) is provided with a vacuum pump (3), one side end of the vacuum pump (3) is provided with a vacuum breaking valve (4), and the vacuum pump (3) and the vacuum breaking valve (4) are in communication with the inside of the heat treatment cavity (10).
3. A temperature control device for forging of titanium alloy slab according to claim 1, characterized in that: The front end of the outer side of the heat preservation shell (1) is provided with a medium frequency power supply (5), the medium frequency power supply (5) is electrically connected with the induction coil (12), the upper end of the heat preservation shell (1) is provided with an argon gas filling pipe (6), and the electromagnetic valve (7) is arranged between the argon gas filling pipe (6) and the heat preservation shell (1).
4. The temperature control device for forging of titanium alloy slab according to claim 1, characterized in that: The other side end of the heat preservation shell (1) is provided with a vacuum gauge (8), the lower end of the vacuum gauge (8) is provided with a thermocouple (9), and one end of the argon gas filling pipe (6), the vacuum gauge (8) and the thermocouple (9) extends into the heat treatment cavity (10).
5. A temperature control device for forging of titanium alloy slab according to claim 1, wherein: The upper side of the inside of the heat preservation shell (1) is fixedly connected with a fixed rod (15), the lower end of the fixed rod (15) is provided with a guide plate (16), and the guide plate (16) is in arc shape.
6. A temperature control device for forging of titanium alloy slab according to claim 1, characterized in that: The inner side of the high-temperature-resistant base (13) is provided with an inner cavity (17), the lower end of the inner cavity (17) is provided with an electric cylinder (18), and the upper end of the electric cylinder (18) is provided with a connecting plate (19).
7. A temperature control device for forging of titanium alloy slab according to claim 6, characterized in that: The upper end of the connecting plate (19) is fixedly connected with a top rod (20), the workbench (14) is provided with a through hole (21), and the top rod (20) and the workbench (14) are slidably connected through the through hole (21).