Sand filling device for V-method casting

By improving the sand filling device, the vibration of the swing frame driven by a half gear and the sand box fixed by the insert plate are utilized. Combined with the design of the adjusting motor and the compaction cylinder, the problems of limited applicability and low degree of freedom of the existing device are solved. The device achieves tight sand filling and uniform vibration of sand boxes of various specifications, thus improving its practicality and adaptability.

CN223916596UActive Publication Date: 2026-02-17HAIYANG BAOKUO MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202520572558.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-29
Publication Date
2026-02-17
Estimated Expiration
2035-03-29

AI Technical Summary

Technical Problem

Existing sand-filling vibration devices have limited applicability, cannot be installed and fixed on sand boxes of different specifications, and have limited freedom of movement, making it impossible to freely adjust the position of the extrusion plate according to actual needs.

Method used

A sand-filling device was designed, comprising a base, a swing frame, a toothed plate, a half gear, a positioning cylinder, an adjusting motor, and a compaction cylinder. The swing frame is driven by the half gear to vibrate regularly. Sand boxes of different sizes are fixed by the insert plate and the positioning cylinder. The position of the extrusion plate is adjusted by adjusting the motor and the compaction cylinder.

Benefits of technology

It achieves tight sand filling and uniform vibration for sand boxes of different specifications, improves the practicality and flexibility of the sand filling device, and ensures the stability and adaptability of the sand filling process.

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Abstract

The utility model discloses a sand filling device for V-process casting, which belongs to the technical field of vacuum casting and is characterized in that a swing frame is movably mounted at the top of a base, a swing motor is mounted on the inner wall of the base, and a half gear intermittently meshed with a toothed plate is mounted at the output end of the swing motor; a sand box is installed in the swing frame, an inserting plate is movably installed on one side of the swing frame, and a positioning air cylinder is installed on the outer wall of the inserting plate. The output end of the adjusting motor is connected with a threaded rod; a moving frame located above the swing frame is arranged between the threaded rods in a threaded mode, a compaction air cylinder is installed at the top of the moving frame, and an extrusion plate is arranged at the output end of the compaction air cylinder. According to the utility model, the swinging frame can be driven to reciprocate relative to the top of the base, so that the sand box vibrates regularly. The sand box can be fixed through the detachable inserting plate and the positioning air cylinder, so that the requirement for sand boxes of different specifications is met, the motor is adjusted to drive the moving frame to reciprocate along the swing frame, filling sand is compacted, and the practicability and the freedom degree are improved through the design.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of mine vacuum casting technology, and specifically relates to a sand filling device for V-process casting. BACKGROUND

[0002] Both V-process casting and lost foam casting adopt vacuum forming, but the process flows of the two are quite different. V-process casting is named after the first letter "V" of the English word "Vacuum". The biggest advantage of V-process casting over traditional sand casting is that it does not use adhesive. In V-process casting, a plastic film is used to seal the sand box, and the air in the mold is extracted by a vacuum pumping system. There is a pressure difference between the inside and outside of the mold, which makes the dry sand compact and forms the required cavity. After the core is placed, the mold is closed, and the casting is poured and vacuumed to solidify the casting. Then, the negative pressure is released, and the sand collapses to obtain the casting.

[0003] The patent with publication number CN213888079U discloses a sand filling and vibrating device for vacuum solidification casting of double-metal wear-resistant elbow pipes. The device includes a bottom plate, a vibrating structure fixedly connected to the upper surface of the bottom plate, guide frames on both sides of the vibrating structure, and a bottom plate connected to the upper surface of the bottom plate through bolts and threads. When sand filling is needed, the pull block is pulled outward, the extension rod and the second spring are retracted, the sand box is placed in the groove of the vibrating table, the groove limits the sand box, the pull block is released, the limiting plate slides to one side of the sand box under the elastic force of the second spring, the limiting plate moves the extension rod to one side of the sand box, and the clamping plate clamps the sand box. This can effectively prevent the sand box from tipping over during vibration.

[0004] However, the sand filling and vibrating device disclosed above has a general application range and cannot install and fix sand boxes of different specifications. Moreover, the degree of freedom is general, and the position of the pressing plate cannot be freely adjusted according to actual needs. UTILITY MODEL CONTENTS

[0005] The utility model aims to solve the problems of the general application range of the existing sand filling and vibrating device, the inability to install and fix sand boxes of different specifications, and the general degree of freedom and the inability to freely adjust the position of the pressing plate according to actual needs, and provides a sand filling device for V-process casting.

[0006] In order to achieve the above object, the technical scheme of the utility model is: a sand filling device for V-process casting, including the base, the top of base is movably installed with the swing frame, the outer wall of swing frame is fixedly provided with the toothed plate, the inner wall of base is installed with the swing motor, the output end of swing motor is installed with the half gear that intermittently engages with toothed plate;The sand box is installed in the swing frame, the swing frame is movably installed with the plugboard on one side, the outer wall of plugboard is installed with the positioning cylinder, the output end of positioning cylinder is installed with the positioning plate that is abutted with sand box;The outer wall of swing frame is provided with the symmetrical mounting convex plate, the outer wall of mounting convex plate is installed with the adjusting motor, the output end of adjusting motor is connected with the threaded rod;The movement frame that is located above swing frame is threadedly arranged between threaded rods, the top of movement frame is installed with the compaction cylinder, the output end of compaction cylinder is provided with the extrusion plate.

[0007] As a further scheme of the utility model: the top of base is provided with the symmetrical chute, the bottom of swing frame is provided with the sliding rail matched therewith, the two sides of sliding rail are connected with the reset spring.

[0008] As a further scheme of the utility model: the outer wall of base is provided with the control panel.

[0009] As a further scheme of the utility model: the two sides of movement frame are provided with the threaded sleeve matched with threaded rod.

[0010] As a further scheme of the utility model: the inner wall of swing frame opening is provided with the symmetrical limit lug, the two sides of plugboard are provided with the limit groove matched therewith.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] The utility model discloses through half gear and reset spring can drive swing frame reciprocating motion relative to the top of base, thereby make sand box have the vibration of regularity, thereby make sand filling more closely even.The plugboard and positioning cylinder of detachable can be fixed to sand box, thereby satisfy the vibration operation of a plurality of different specifications sand box.After vibration, start adjusting motor and compaction cylinder, adjusting motor drives movement frame reciprocating motion along swing frame, thereby to the sand filling compaction of sand box, this design improves the practicality and degree of freedom of the sand filling device of the V-process casting. BRIEF DESCRIPTION OF DRAWINGS

[0013] The utility model will be explained further in combination with the drawings and examples:

[0014] Figure 1 It is the three-dimensional structure diagram of the utility model;

[0015] Figure 2It is the stereogram of the base in the utility model.

[0016] Figure 3 It is the stereogram of the swing frame in the utility model.

[0017] Mark explanation:

[0018] 1, base; 2, sliding groove; 3, swing frame; 4, sliding rail; 5, return spring; 6, control panel; 7, swing motor; 8, half gear; 9, toothed plate; 10, plugboard; 11, limit bump; 12, limit recess; 13, sand box; 14, positioning cylinder; 15, positioning plate; 16, mounting lug; 17, threaded rod; 18, adjusting motor; 19, moving frame; 20, threaded sleeve; 21, compaction cylinder; 22, extrusion plate. Specific implementation

[0019] The following will be combined with the drawings Figures 1 to 3 The technical scheme of the utility model is clearly and completely described, obviously, the described embodiment is only a part of the embodiment of the utility model, not all the embodiment. Based on the embodiment in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor belong to the protection scope of the utility model.

[0020] The utility model discloses a kind of sand filling devices for V method casting, as shown in figure Figures 1-3 It is shown in figure including base 1, the top of base 1 movably installs swing frame 3, swing frame 3 is fixedly arranged on the outer wall and is provided with toothed plate 9, swing motor 7 is installed on the inner wall of base 1, the output end of swing motor 7 is installed and is intermittently engaged with half gear 8 of toothed plate 9;Sand box 13 is installed in swing frame 3, plugboard 10 is movably installed in one side of swing frame 3, positioning cylinder 14 is installed on the outer wall of plugboard 10, positioning plate 15 is installed on the output end of positioning cylinder 14 and is abutted with sand box 13;Symmetrical mounting lug 16 is provided on the outer wall of swing frame 3, adjusting motor 18 is installed on the outer wall of mounting lug 16, and threaded rod 17 is connected to the output end of adjusting motor 18;Threadedly arranged between threaded rod 17 there is moving frame 19 above swing frame 3, compaction cylinder 21 is installed on the top of moving frame 19, and extrusion plate 22 is provided on the output end of compaction cylinder 21.

[0021] The utility model discloses a half gear 8 and reset spring 5 can drive the reciprocating motion of swing frame 3 relative to the top of base 1, thereby make the sand box 13 carry out regular vibration, thereby make sand filling more closely even. Through the detachable plug -in board 10 and positioning cylinder 14 can be fixed to sand box 13, thereby satisfy the vibration operation of various different specifications sand box 13. After vibration, start adjusting motor 18 and compaction cylinder 21, adjusting motor 18 drive motion frame 19 reciprocating motion along swing frame 3, thereby to sand box 13's sand filling compaction, this design has improved the practicality and freedom of the sand filling device of V method casting.

[0022] Refer to the accompanying drawings Figure 1 -Appendix Figure 3 The top of base 1 is equipped with symmetrical chute 2, and the bottom of swing frame 3 is provided with sliding rail 4 matched with it, and reset spring 5 is connected to the both sides of sliding rail 4.

[0023] In the embodiment: when half gear 8 rotates clockwise, it intermittently engages with toothed plate 9, so as to drive swing frame 3 to move to the right, and when the engaging teeth on half gear 8 are disengaged from toothed plate 9, swing frame 3 returns to the original position under the action of reset spring 5.

[0024] Refer to the accompanying drawings Figure 1 -Appendix Figure 2 The outer wall of base 1 is provided with control panel 6.

[0025] In the embodiment: in order to control the overall operation of the equipment, control panel 6 structure is designed.

[0026] Refer to the accompanying drawings Figure 2 -Appendix Figure 3 The both sides of motion frame 19 are provided with threaded sleeve 20 matched with threaded rod 17.

[0027] In the embodiment: in order to ensure the reciprocating motion of motion frame 19 relative to swing frame 3, so as to compact different positions of sand box 13, threaded sleeve 20 structure is designed.

[0028] Refer to the accompanying drawings Figure 1 and Appendix Figure 3 The inner wall of the opening of swing frame 3 is provided with symmetrical limiting protrusion 11, and the both sides of plug-in board 10 are provided with limiting recess 12 matched with it.

[0029] In the embodiment: in order to facilitate the quick disassembly and further improve the stability when sliding of plug-in board 10, so as to install and unlock sand box 13, limiting protrusion 11 and limiting recess 12 structure matched with each other are designed.

[0030] The above description of disclosed embodiments enables one of ordinary skill in the art to make or use the application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein can be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A sand filling device for V-process casting, characterized in that: The utility model provides a sand box, including base (1), the top of base (1) swing frame (3) is movably installed, the outer wall of swing frame (3) is fixedly arranged with the toothed plate (9), the inner wall of base (1) is installed with swing motor (7), and the output of swing motor (7) is installed with the half gear (8) intermittent meshing with toothed plate (9);Sand box (13) is installed in swing frame (3), and the one side swing frame (3) is movably installed with the plugboard (10), and the outer wall of plugboard (10) is installed with the positioning cylinder (14), and the output of positioning cylinder (14) is installed with the abutment of sand box (13) positioning plate (15);The outer wall of swing frame (3) is provided with the mounting convex board (16) of symmetry, and the outer wall of mounting convex board (16) is installed with the adjusting motor (18), and the output of adjusting motor (18) is connected with threaded rod (17);The threaded rod (17) between screw thread is provided with the motion frame (19) located above swing frame (3), and the top of motion frame (19) is installed with the compaction cylinder (21), and the output of compaction cylinder (21) is provided with extrusion plate (22).

2. A V-process sand filling device according to claim 1, characterized in that: The top of base (1) is provided with the symmetrical sliding slot (2), and the bottom of swing frame (3) is provided with the sliding rail (4) matched with it, and the both sides of sliding rail (4) are connected with reset spring (5).

3. A V-process sand filling device according to claim 1, characterized in that: The outer wall of base (1) is provided with control panel (6).

4. A V-process sand filling device according to claim 1, characterized in that: The both sides of motion frame (19) are provided with the threaded sleeve (20) matched with threaded rod (17).

5. A V-process sand filling device according to any one of claims 1-4, characterized in that: The inner wall of the opening of swing frame (3) is provided with the symmetrical limit lug (11), and the both sides of plugboard (10) are provided with the limit groove (12) matched with it.

Citation Information

Patent Citations

  • Vacuum full mold casting sand filling vibration device for producing bimetallic wear-resistant elbow

    CN213888079U