Casting blank multi-section separation device
By designing a multi-stage separation device for casting blanks, employing a primary blank separation mechanism and a product separation mechanism, and combining an ultrasonic separator and a clamping robot, the problem of low casting collection efficiency caused by the complex structure of existing devices was solved, and efficient separation of products and waste was achieved.
Patent Information
- Application Number
- CN202520699776.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-04-15
AI Technical Summary
The existing casting separation device has a complex structure, which makes it easy for metal parts to get stuck in the discharge pipe, affecting the casting collection efficiency.
A multi-stage separation device for casting blanks was designed, including a blank separation mechanism and a product separation mechanism. The blank separation mechanism removes peripheral waste, and then the product separation mechanism separates the product from the internal waste. An ultrasonic separator and a clamping robot work together.
It achieves clean separation of products and waste, improves the efficiency of casting collection, and avoids the problem of parts getting stuck.
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Figure CN223916646U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of casting blank multi-section separating devices. BACKGROUND
[0002] With the progress of science and technology and industrial production, casting technology has obtained extremely rapid development, and has been widely used in producing metal button and other objects. In the production process of object die casting, the die casting machine produces multiple connected blank products on flow channel body, and there are excess sprues on each blank product. Therefore, to obtain single sprue product, the flow channel body and sprue of casting blank need to be separated. The device for separating the product and the sprue on the casting on the market usually has a complex structure. In the process of separating the casting, the product and the sprue are usually separated from the casting at the same time. The separated metal parts are likely to be stuck in the middle of the discharge pipe, which greatly affects the collection efficiency of the separated metal casting. SUMMARY
[0003] In view of the deficiencies of the prior art, the technical problem to be solved by the utility model is to provide a kind of casting blank multi-section separating device.
[0004] To solve the above technical problems, the utility model adopts the technical scheme of a kind of casting blank multi-section separating device, which comprises a rack, the rack is sequentially provided with initial blank separating mechanism and product separating mechanism according to the conveying direction of casting blank, and the lower part of the initial blank separating mechanism and the product separating mechanism is respectively provided with a respective discharge pipe, and the lower part of the two discharge pipes is respectively provided with a corresponding conveying belt device.
[0005] Preferably, the initial blank separating mechanism comprises a first separating base, a plurality of separating handles are respectively arranged on the outer circumferential side of the first separating base, the first separating base is installed in the middle part of the rack, a plurality of lower supporting rods are arranged on the first separating base, a first separating cylinder is arranged directly above the first separating base, a first separating plate is installed at the bottom of the first separating cylinder, and a plurality of upper supporting rods corresponding to the plurality of lower supporting rods are installed on the first separating plate.
[0006] Preferably, the top of the lower supporting rod is provided with an elastic pad, the bottom of the upper supporting rod is provided with a spring, and the bottom of the spring is provided with an elastic pad.
[0007] Preferably, a compression spring is installed in the middle part of the first separating plate.
[0008] Preferably, the product separating mechanism comprises a second separating base, an ultrasonic separator is arranged directly above the second separating base, and the ultrasonic separator is installed at the top of the rack.
[0009] Preferably, the rack is provided with a clamping manipulator between the initial blank separating mechanism and the product separating mechanism.
[0010] Compared with the prior art, the cast blank multi-section separating device has the following beneficial effects: the initial blank separating mechanism can first remove the peripheral waste, and then the cast blank is transferred to the product separating mechanism to separate the product and the inner waste, so that the product and the waste are separated completely, and the product and the waste are collected and summarized conveniently. BRIEF DESCRIPTION OF DRAWINGS
[0011] Fig. 1 It is a structure schematic view of an embodiment of the utility model.
[0012] Fig. 2 It is a structure schematic view of an initial blank separating mechanism of an embodiment of the utility model.
[0013] Fig. 3 It is a structure schematic view of a first separating plate of an embodiment of the utility model.
[0014] Fig. 4 It is a structure schematic view of a cast blank of an embodiment of the utility model.
[0015] Marked in the drawing: 1, rack;2, blanking pipe;3, first separating base;4, lower support rod;5, first separating plate;6, upper support rod;7, elastic pad;8, spring;10, compression spring;11, second separating base;12, cast blank;13, product;14, peripheral waste. DETAILED DESCRIPTION
[0016] In order to make the above features and advantages of the utility model more obvious and easy to understand, the following specific examples are described in detail below, and the drawings are described as follows.
[0017] As Figs. 1-4 shown, a cast blank multi-section separating device, comprising a rack 1, the rack 1 is sequentially provided with initial blank separating mechanism and product separating mechanism according to the conveying direction of cast blank, the lower portion of initial blank separating mechanism and product separating mechanism is respectively provided with respective blanking pipe 2, and the lower portion of two blanking pipes 2 is respectively provided with corresponding conveying belt device.
[0018] Generally, the cast blank 12 includes waste and product 13, and the product is generally wrapped by inner waste and peripheral waste 14, the initial blank separating mechanism can first remove the peripheral waste 14, and then the cast blank is transferred to the product separating mechanism to separate the product and the inner waste, so that the product 13 and the waste are separated completely, and the product 13 and the waste are collected and summarized conveniently.
[0019] In the embodiment, the initial blank separating mechanism comprises a first separating base 3, a plurality of separating handles are arranged on the outer circumferential side of the first separating base 3 respectively, the first separating base 3 is installed in the middle part of the frame 1, a plurality of lower supporting rods 4 are arranged on the first separating base 3, a first separating cylinder is arranged above the first separating base 3, the first separating cylinder is installed on the frame 1, a first separating plate 5 is installed on the bottom of the first separating cylinder, and upper supporting rods 6 corresponding to the lower supporting rods 4 are installed on the first separating plate 5.
[0020] A plurality of corresponding mounting holes 15 are arranged on the first separating plate 5 and the first separating base 3 respectively, the lower supporting rods 4 and the upper supporting rods 6 are installed on the respective mounting holes 15, the mounting holes 15 are long circular holes, the position of the lower supporting rods 4 and the upper supporting rods 6 can be adjusted conveniently, and different models of casting blanks can be adapted.
[0021] Each separating handle 4 is controlled to ascend and descend by a respective cylinder.
[0022] In the embodiment, a resilient pad 7 is installed on the top of the lower supporting rod 4, a spring 8 is installed on the bottom of the upper supporting rod 6, and a resilient pad 7 is installed on the bottom of the spring 8. The two resilient pads 7 arranged in the upper and lower positions can press the parts of the casting blank 12, and the damage of the parts caused by the peripheral waste 14 during the separation can be avoided.
[0023] In the embodiment, a compression spring 10 is installed in the middle part of the first separating plate 5. The compression spring 10 can press the middle part of the casting blank 12.
[0024] In the embodiment, the product separating mechanism comprises a second separating base 11, an ultrasonic separator is arranged above the second separating base 11, and the ultrasonic separator is installed on the top of the frame 1.
[0025] In the embodiment, a material clamping manipulator is arranged between the initial blank separating mechanism and the product separating mechanism of the frame 1. The material clamping manipulator is an engineering manipulator in the prior art, and will not be described in detail herein.
[0026] The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form, and any modification, equivalent change and modification of the above embodiment according to the technical essence of the utility model without departing from the technical scheme of the utility model shall be included in the scope of the utility model.
Claims
1. A multi-stage separation apparatus for casting blanks, characterized by: The machine frame is provided with an initial blank separating mechanism and a product separating mechanism in sequence in the conveying direction of the casting blank, and each of the initial blank separating mechanism and the product separating mechanism is provided with a corresponding blanking pipe below.
2. The castings blank multisegment separation device according to claim 1, characterized in that: The initial blank separating mechanism comprises a first separating base, the outer circumferential side of the first separating base is provided with a plurality of separating handles, the first separating base is installed in the middle of the machine frame, a plurality of lower supporting rods are installed on the first separating base, a first separating cylinder is arranged directly above the first separating base, a first separating plate is installed at the bottom of the first separating cylinder, and a plurality of upper supporting rods corresponding to the lower supporting rods are installed on the first separating plate.
3. The castings blank multisegment separation device according to claim 2, characterized in that: The top of the lower supporting rod is provided with an elastic pad, the bottom of the upper supporting rod is provided with a spring, and the bottom of the spring is provided with an elastic pad.
4. The castings blank multisegment separation apparatus according to claim 2, characterized in that: The middle of the first separating plate is provided with a compression spring.
5. The castings blank multisegment separator device according to claim 1, characterized in that: The product separating mechanism comprises a second separating base, an ultrasonic separator is arranged directly above the second separating base, and the ultrasonic separator is installed at the top of the machine frame.
6. The castings blank multisegment separator device according to claim 1, characterized in that: A clamping mechanical arm is arranged between the initial blank separating mechanism and the product separating mechanism.