Wire cut electrical discharge machining tool for neodymium-iron-boron magnet machining
By introducing magnetic filtration and reverse osmosis treatment devices into the wire EDM fixture, the problem of frequent replacement of deionized water coolant was solved, enabling multiple reuses and efficient filtration of deionized water coolant, thereby improving the efficiency and cost-effectiveness of neodymium iron boron magnet processing.
Patent Information
- Application Number
- CN202520121822.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-01-20
AI Technical Summary
Existing wire EDM fixtures require frequent replacement of deionized water coolant after NdFeB magnet cutting to prevent conductivity, resulting in high processing costs and low efficiency.
An EDM wire cutting fixture was designed, comprising a deionized water coolant tank, an outlet pipe, a liquid pump, a preliminary magnetic filtration mechanism, a reverse osmosis treatment device, and an inlet pipe. Through magnetic filtration and reverse osmosis treatment, the deionized water coolant can be reused multiple times and filtered efficiently.
This technology enables the repeated use of deionized water coolant, reducing processing costs and improving the processing efficiency of NdFeB magnets, while also enhancing filtration efficiency and ease of replacement.
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Figure CN223916854U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to magnet processing technical field especially relates to a neodymium iron boron magnet processing uses spark wire cutting frock. BACKGROUND
[0002] The wire cut electrical discharge machine belongs to the electric processing category. Its working principle is that free positive ions and electrons accumulate in the field, and soon form an ionized conductive channel. In this stage, an electric current is formed between the two plates. Cause countless collisions between particles, form an ionized zone, and soon rise to 8000 to 12000 degrees of high temperature, and melt some materials on the surface of the two conductors at the same time. At the same time, due to the vaporization of the electrode and the dielectric liquid, a bubble is formed, and its pressure rises until very high. Then the current is interrupted, the temperature suddenly drops, causing the bubble to explode, generating power to throw the melted material out of the crater, and then the corroded material is recondensed into small spheres in the dielectric liquid and is discharged by the dielectric liquid. Then through the monitoring and control of NC control, the servo mechanism executes, so that the discharge phenomenon is uniform. The wire cut electrical discharge frock will produce high temperature in the cutting process, and needs to be cooled in the non-conductive deionized water coolant.
[0003] The existing wire cut electrical discharge frock needs to replace the deionized water coolant after cutting and processing the neodymium iron boron magnet, to prevent the cutting vaporized magnetic ions from entering the deionized water coolant and causing the deionized water coolant to conduct electricity. This method not only increases the overall processing cost, but also reduces the efficiency of neodymium iron boron magnet processing.
[0004] Therefore, we propose a wire cut electrical discharge frock for neodymium iron boron magnet processing. Utility model content
[0005] The utility model mainly solves the technical problems existing in the prior art, and provides a wire cut electrical discharge frock for neodymium iron boron magnet processing.
[0006] In order to achieve the above object, the utility model discloses the following technical scheme is used, a neodymium iron boron magnet processing uses wire cut electrical discharge machine frock, including deionized water coolant tank, the right side wall surface lower end rear side fixed mounting of deionized water coolant tank has the water outlet pipe, the outer wall middle end of water outlet pipe is provided with liquid pump, the top of liquid pump is provided with the preliminary magnetic attraction filter mechanism, and the right side wall surface of water outlet pipe is provided with reverse osmosis treatment device, and the left side wall surface front end fixed mounting of reverse osmosis treatment device has the water inlet pipe, and the left side wall surface of water inlet pipe is fixedly connected with the right side wall surface lower end front side of deionized water coolant tank, and the bottom middle end of automatic lifting assembly is fixedly connected with the top of liquid pump, and the bottom left side of automatic lifting assembly is provided with first magnetic attraction filter assembly, and the bottom right side of automatic lifting assembly is provided with second magnetic attraction filter assembly, and the structure of second magnetic attraction filter assembly is identical with first magnetic attraction filter assembly, and automatic lifting assembly includes electric push rod, and the bottom of electric push rod is fixedly connected with the top of liquid pump, and first magnetic attraction filter assembly includes magnetic attraction block, and the top of magnetic attraction block is provided with limit slot, and the inner wall of magnetic attraction block is movably clamped with the outer wall of limit block at limit slot.
[0007] As preferred, the output end of the electric push rod is fixedly installed with a lifting connecting rod, and the bottom left side of the lifting connecting rod is provided with a first connecting assembly.
[0008] As preferred, the bottom middle end of the magnetic attraction block is fixedly installed with a magnetic metal filter screen, and the bottom of the magnetic metal filter screen is movably penetrated through the inner wall top and the inner wall bottom of the water outlet pipe.
[0009] As preferred, the bottom right side of the lifting connecting rod is provided with a second connecting assembly.
[0010] As preferred, the structure of the second connecting assembly is identical with the first connecting assembly.
[0011] As preferred, the first connecting assembly includes a connecting plate, and the top of the connecting plate is fixedly connected with the bottom of the lifting connecting rod.
[0012] As preferred, the bottom of the connecting plate is fixedly installed with a limit block.
[0013] As preferred, the bottom of the magnetic attraction block is fixedly installed with a rubber sealing ring outside the magnetic metal filter screen.
[0014] As preferred, the bottom of the rubber sealing ring is movably contacted with the top of the water outlet pipe.
[0015] The utility model provides a kind of neodymium iron boron magnet processing uses wire cut electrical discharge machine frock.
[0016] Beneficial effects:
[0017] 1. The neodymium iron boron magnet processing wire cut electrical discharge machining tool, through the setting of the water outlet pipe, liquid pump, preliminary magnetic attraction filtering mechanism, reverse osmosis treatment device and water inlet pipe, the deionized water coolant in the deionized water coolant tank can be filtered through the water outlet pipe, liquid pump, preliminary magnetic attraction filtering mechanism, reverse osmosis treatment device and water inlet pipe, so that the deionized water coolant in the deionized water coolant tank can be reused repeatedly, a large amount of cost is saved, and the efficiency of neodymium iron boron magnet processing is improved.
[0018] 2. The neodymium iron boron magnet processing wire cut electrical discharge machining tool, through the setting of the first magnetic attraction filtering assembly and the second magnetic attraction filtering assembly, the deionized water coolant in the water outlet pipe can be preliminarily magnetically attracted and filtered through the first magnetic attraction filtering assembly and the second magnetic attraction filtering assembly, magnetic ions in the deionized water coolant are removed, the filtering burden of the reverse osmosis treatment device is reduced, and the overall filtering effect is improved.
[0019] 3. The neodymium iron boron magnet processing wire cut electrical discharge machining tool, through the setting of the limiting clamping block and the limiting clamping groove, the first magnetic attraction filtering assembly and the second magnetic attraction filtering assembly can be quickly disassembled and assembled on the first connecting assembly and the second connecting assembly through the limiting clamping block and the limiting clamping groove, and the convenience of the whole device when the magnetic metal filter screen is replaced or cleaned is improved. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a front overall structure schematic view of the utility model;
[0021] Figure 2 It is a preliminary magnetic attraction filtering mechanism front structure schematic view of the utility model;
[0022] Figure 3 It is an automatic lifting assembly front structure schematic view of the utility model;
[0023] Figure 4 It is a first magnetic attraction filtering assembly left side wall surface structure schematic view of the utility model.
[0024] Legend: 10, deionized water coolant tank; 11, water outlet pipe; 12, liquid pump; 13, preliminary magnetic attraction filtering mechanism; 14, reverse osmosis treatment device; 15, water inlet pipe; 16, automatic lifting assembly; 17, first magnetic attraction filtering assembly; 18, second magnetic attraction filtering assembly; 19, electric push rod; 20, lifting connecting rod; 21, first connecting assembly; 22, second connecting assembly; 23, connecting plate; 24, limiting clamping block; 25, magnetic attraction block; 26, limiting clamping groove; 27, rubber sealing ring; 28, magnetic metal filter screen. DETAILED DESCRIPTION
[0025] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings needed in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only exemplary, and for those skilled in the art, other drawings can be derived from the provided drawings without creative labor.
[0026] The structures, proportions, sizes, etc. shown in the specification are only used to cooperate with the content disclosed in the specification, for understanding and reading by those skilled in the art, and are not used to limit the limiting conditions that can be implemented by the present application, so they do not have technical substantive significance. Any modification of structure, change of proportion relationship or adjustment of size, without affecting the effects that can be produced by the present application and the purposes that can be achieved, should still fall within the scope of the technical content disclosed by the present application.
[0027] It should be noted that: similar reference numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0028] In the description of the embodiments of the present application, it should be noted that the terms "center", "upper", "lower", "inner", "outer", "side" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly used when the product of the present application is used, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0029] In the description of the embodiments of the present application, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set", "mount", "connected", "connected" should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication between two elements inside. For those skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Example 1: A wire EDM fixture for machining neodymium iron boron magnets, such as... Figures 1-2 As shown, the system includes a deionized water coolant tank 10. A water outlet pipe 11 is fixedly installed on the lower rear side of the right side wall of the deionized water coolant tank 10. A liquid pump 12 is installed at the middle of the outer wall of the water outlet pipe 11. A preliminary magnetic filtration mechanism 13 is installed on the top of the liquid pump 12. A reverse osmosis treatment device 14 is installed on the right side wall of the water outlet pipe 11. An inlet pipe 15 is fixedly installed on the front end of the left side wall of the reverse osmosis treatment device 14, and the left side wall of the inlet pipe 15 is fixedly connected to the lower front side of the right side wall of the deionized water coolant tank 10. The preliminary magnetic filtration mechanism 13 includes an automatic lifting assembly 16, and the bottom middle of the automatic lifting assembly 16 is fixedly connected to the top of the liquid pump 12. The bottom left of the automatic lifting assembly 16... A first magnetic filtration assembly 17 is provided on the side, and a second magnetic filtration assembly 18 is provided on the bottom right side of the automatic lifting assembly 16. The structure of the second magnetic filtration assembly 18 is the same as that of the first magnetic filtration assembly 17. By setting up an outlet pipe 11, a liquid pump 12, a preliminary magnetic filtration mechanism 13, a reverse osmosis treatment device 14, and an inlet pipe 15, the deionized water coolant in the deionized water coolant tank 10 can be filtered, so that the deionized water coolant in the deionized water coolant tank 10 can be reused multiple times, saving a lot of costs and improving the efficiency of neodymium iron boron magnet processing.
[0032] Example 2: Based on Example 1, as follows Figure 3As shown, the automatic lifting assembly 16 comprises an electric push rod 19, and the bottom of the electric push rod 19 is fixedly connected with the top of the liquid pump 12. The output end of the electric push rod 19 is fixedly installed with a lifting connecting rod 20. The bottom left side of the lifting connecting rod 20 is provided with a first connecting assembly 21, and the bottom right side of the lifting connecting rod 20 is provided with a second connecting assembly 22. The structure of the second connecting assembly 22 is consistent with that of the first connecting assembly 21. The first connecting assembly 21 comprises a connecting plate 23, and the top of the connecting plate 23 is fixedly connected with the bottom of the lifting connecting rod 20. The bottom of the connecting plate 23 is fixedly installed with a limiting block 24. By arranging the first magnetic attraction filtering assembly 17 and the second magnetic attraction filtering assembly 18, the first magnetic attraction filtering assembly 17 and the second magnetic attraction filtering assembly 18 can preliminarily magnetically attract and filter the deionized water coolant in the water outlet pipe 11, remove the magnetic ions in the deionized water coolant, reduce the filtering burden of the reverse osmosis treatment device 14, and improve the overall filtering effect.
[0033] Example three: on the basis of example one and example two, as Figure 4 As shown, the first magnetic attraction filtering assembly 17 comprises a magnetic attraction block 25. The top of the magnetic attraction block 25 is provided with a limiting clamping groove 26, and the inner wall of the magnetic attraction block 25 at the limiting clamping groove 26 is movably clamped with the outer wall of the limiting block 24. The bottom middle end of the magnetic attraction block 25 is fixedly installed with a magnetic metal filter screen 28. The bottom of the magnetic metal filter screen 28 movably penetrates the inner wall top of the water outlet pipe 11 and movably contacts with the inner wall bottom of the water outlet pipe 11. The bottom of the magnetic attraction block 25 outside the magnetic metal filter screen 28 is fixedly installed with a rubber sealing ring 27, and the bottom of the rubber sealing ring 27 movably contacts with the top of the water outlet pipe 11. By arranging the limiting block 24 and the limiting clamping groove 26, the first magnetic attraction filtering assembly 17 and the second magnetic attraction filtering assembly 18 can be quickly disassembled on the first connecting assembly 21 and the second connecting assembly 22 through the limiting block 24 and the limiting clamping groove 26, thereby improving the convenience of the entire device when replacing or cleaning the magnetic metal filter screen 28.
[0034] The utility model discloses a working principle: when the deionized water coolant of deionized water coolant tank 10 uses, through the switch of liquid pump 12, liquid pump 12 passes through the water outlet pipe 11 and is transported to the deionized water coolant of deionized water coolant tank 10 and is filtered to the preliminary magnetic attraction filter mechanism 13, and the magnetic metal filter screen 28 on preliminary magnetic attraction filter mechanism 13 can be adsorbed and filtered to the magnetic ion in the deionized water coolant through magnetic block 25, and then the deionized water coolant of adsorbed and filtered enters reverse osmosis treatment device 14 and is filtered to the reverse osmosis, and the deionized water coolant of filtered to the reverse osmosis is reentered deionized water coolant tank 10 through water inlet pipe 15 and is used, when the magnetic metal filter screen 28 adsorbs more magnetic ion, through the extension switch of electric push rod 19, the output end of electric push rod 19 drives lifting connecting rod 20 to move upwards, and lifting connecting rod 20 drives first magnetic attraction filter assembly 17 and second magnetic attraction filter assembly 18 to move upwards through first connecting assembly 21 and second connecting assembly 22 respectively, can clean or replace the magnetic metal filter screen 28 on first magnetic attraction filter assembly 17 and second magnetic attraction filter assembly 18, when the magnetic metal filter screen 28 is cleaned or replaced, through the retraction switch of electric push rod 19, the output end of electric push rod 19 drives lifting connecting rod 20 to move downwards, and lifting connecting rod 20 drives first magnetic attraction filter assembly 17 and second magnetic attraction filter assembly 18 to move downwards through first connecting assembly 21 and second connecting assembly 22 respectively, and the magnetic metal filter screen 28 on first magnetic attraction filter assembly 17 and second magnetic attraction filter assembly 18 is inserted into water outlet pipe 11, and the rubber sealing ring 27 on first magnetic attraction filter assembly 17 and second magnetic attraction filter assembly 18 contacts the top of water outlet pipe 11 and forms sealing.
[0035] The utility model discloses a working principle: when the deionized water coolant of deionized water coolant tank 10 uses, through the switch of liquid pump 12, liquid pump 12 passes through the water outlet pipe 11 and is transported to the deionized water coolant of deionized water coolant tank 10 and is filtered to the preliminary magnetic attraction filter mechanism 13, and the magnetic metal filter screen 28 on preliminary magnetic attraction filter mechanism 13 can be adsorbed and filtered to the magnetic ion in the deionized water coolant through magnetic block 25, and then the deionized water coolant of adsorbed and filtered enters reverse osmosis treatment device 14 and is filtered to the reverse osmosis, and the deionized water coolant of filtered to the reverse osmosis is reentered deionized water coolant tank 10 through water inlet pipe 15 and is used, when the magnetic metal filter screen 28 adsorbs more magnetic ion, through the extension switch of electric push rod 19, the output end of electric push rod 19 drives lifting connecting rod 20 to move upwards, and lifting connecting rod 20 drives first magnetic attraction filter assembly 17 and second magnetic attraction filter assembly 18 to move upwards through first connecting assembly 21 and second connecting assembly 22 respectively, can clean or replace the magnetic metal filter screen 28 on first magnetic attraction filter assembly 17 and second magnetic attraction filter assembly 18, when the magnetic metal filter screen 28 is cleaned or replaced, through the retraction switch of electric push rod 19, the output end of electric push rod 19 drives lifting connecting rod 20 to move downwards, and lifting connecting rod 20 drives first magnetic attraction filter assembly 17 and second magnetic attraction filter assembly 18 to move downwards through first connecting assembly 21 and second connecting assembly 22 respectively, and the magnetic metal filter screen 28 on first magnetic attraction filter assembly 17 and second magnetic attraction filter assembly 18 is inserted into water outlet pipe 11, and the rubber sealing ring 27 on first magnetic attraction filter assembly 17 and second magnetic attraction filter assembly 18 contacts the top of water outlet pipe 11 and forms sealing.
Claims
1. A wire cut electrical discharge machine tool for processing Nd-Fe-B magnets, comprising a deionized water coolant tank (10), characterized in that: The right side wall surface lower end rear side of the deionized water cooling liquid tank (10) is fixedly installed with a water outlet pipe (11), the outer wall middle end of the water outlet pipe (11) is provided with a liquid pump (12), the top of the liquid pump (12) is provided with a preliminary magnetic attraction filtering mechanism (13), the right side wall surface of the water outlet pipe (11) is provided with a reverse osmosis treatment device (14), the left side wall surface front end of the reverse osmosis treatment device (14) is fixedly installed with a water inlet pipe (15), and the left side wall surface of the water inlet pipe (15) is fixedly connected with the right side wall surface lower end front side of the deionized water cooling liquid tank (10), the preliminary magnetic attraction filtering mechanism (13) comprises an automatic lifting assembly (16), and the bottom middle end of the automatic lifting assembly (16) is fixedly connected with the top of the liquid pump (12), the bottom left side of the automatic lifting assembly (16) is provided with a first magnetic attraction filtering assembly (17), the bottom right side of the automatic lifting assembly (16) is provided with a second magnetic attraction filtering assembly (18), and the structure of the second magnetic attraction filtering assembly (18) is consistent with that of the first magnetic attraction filtering assembly (17), the automatic lifting assembly (16) comprises an electric push rod (19), and the bottom of the electric push rod (19) is fixedly connected with the top of the liquid pump (12), the first magnetic attraction filtering assembly (17) comprises a magnetic attraction block (25), the top of the magnetic attraction block (25) is provided with a limiting clamping groove (26), and the inner wall of the magnetic attraction block (25) is movably clamped with the outer wall of the limiting clamping block (24) at the limiting clamping groove (26).
2. The Nd-Fe-B magnet machining wire electrical discharge machining tooling according to claim 1, characterized in that: The output end of the electric push rod (19) is fixedly installed with a lifting connecting rod (20), and the bottom left side of the lifting connecting rod (20) is provided with a first connecting assembly (21).
3. The Nd-Fe-B magnet machining wire cut electrical discharge tooling apparatus of claim 1, wherein: The bottom middle end of the magnetic attraction block (25) is fixedly installed with a magnetic metal filter screen (28), and the bottom of the magnetic metal filter screen (28) movably penetrates the inner wall top and the inner wall bottom of the water outlet pipe (11) and movably contacts the inner wall top and the inner wall bottom of the water outlet pipe (11).
4. The Nd-Fe-B magnet machining wire cut electrical discharge tooling apparatus of claim 2, wherein: The bottom right side of the lifting connecting rod (20) is provided with a second connecting assembly (22).
5. The Nd-Fe-B magnet machining wire electrical discharge machine tool according to claim 4, characterized in that: The second connecting assembly (22) is consistent with the first connecting assembly (21) in structure.
6. The Nd-Fe-B magnet machining wire electrical discharge machine tool according to claim 2, characterized in that: The first connecting assembly (21) comprises a connecting plate (23), and the top of the connecting plate (23) is fixedly connected with the bottom of the lifting connecting rod (20).
7. The Nd-Fe-B magnet machining wire electrical discharge machine tool according to claim 6, characterized in that: The bottom of the connecting plate (23) is fixedly installed with a limiting clamping block (24).
8. The Nd-Fe-B magnet machining wire electrical discharge machine tool according to claim 3, characterized in that: The bottom of the magnetic attraction block (25) is fixedly installed with a rubber sealing ring (27) outside the magnetic metal filter screen (28).
9. The Nd-Fe-B magnet machining wire electrical discharge machine tool according to claim 8, characterized in that: The bottom of the rubber sealing ring (27) movably contacts the top of the water outlet pipe (11). The bottom of the rubber sealing ring (27) movably contacts the top of the water outlet pipe (11).