Plastic pipeline cut-off machine

Abstract

The utility model discloses a plastic pipeline cut-off machine which comprises a machine frame, a cutting mechanism, a sliding rail, a driving chuck assembly and two driven chuck assemblies. According to the utility model, the two driven chuck assemblies are arranged in parallel to clamp a pipe, so that real zero-tailing cutting is realized, and the consumption of raw materials is reduced; according to the laser pipe cutting machine, the driving chuck assembly is matched with the two driven chuck assemblies, a pipe can be well supported, the crowbar phenomenon caused by the external gravity center can be effectively avoided, and therefore the laser pipe cutting machine operates more stably, and accurate control over the pipe supply length can be achieved through effective control over the movement precision of the driving chuck assembly; by means of mutual cooperation and conversion of the clamping and positioning mechanism and the chuck assembly, the pipe can be firmly clamped and accurately positioned, the pipe can have enough stability when being machined and cut, and the cutting machining effect is guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of plastic pipeline processing, in particular to a plastic pipeline cutting-off machine. BACKGROUND

[0002] High-density polyethylene, abbreviated as "HDPE". HDPE is a kind of crystallinity high, non-polar thermoplastic resin. The original HDPE is milky white, and the thin section is translucent to a certain extent. HDPE pipe has a series of advantages such as stable and reliable interface, material impact resistance, crack resistance, aging resistance, corrosion resistance, etc. In the water supply and drainage pipeline system, plastic pipe gradually replaces cast iron pipe and galvanized steel pipe and other traditional pipe materials and becomes the mainstream pipe material. Compared with traditional pipe materials, plastic pipe has the advantages of light weight, corrosion resistance, small water flow resistance, energy saving, simple and rapid installation, low cost and other obvious advantages, and is loved by the pipeline engineering field. HDPE pipe is generally formed by injection molding extrusion processing, and the long pipe needs to be cut off to the length required by the customer after extrusion.

[0003] The laser pipe cutting machine is a machine that uses laser to cut pipe materials, which is widely used in the field of pipe processing. The laser pipe cutting machine on the market has many shortcomings, the following are the most obvious shortcomings: 1. "cutting dead zone" is generated, which causes raw material consumption and huge waste; 2. In the case that the pipe is not completely cut off, the pipe is difficult to get good support and support, thereby affecting the quality of cutting processing; 3. When cutting thick pipe, the center of gravity of the pipe exceeds the support point of the two chucks, the pipe occurs pry phenomenon due to the center of gravity outside, and the cutting end of the pipe is inclined, and the cutting surface of the pipe is also inclined at this time, thereby causing the pipe to be unable to tightly fit at the interface during subsequent connection, thereby reducing the sealing performance. CONTENT OF THE UTILITY MODEL

[0004] The technical problem to be solved by the utility model is to overcome the defects of the prior art, and provide a plastic pipeline cutting-off machine.

[0005] In order to solve the above technical problems, the utility model provides the following technical scheme:

[0006] The utility model relates to a plastic pipeline cutting-off machine, which comprises a rack, a cutting mechanism, two slide rails, a driving chuck assembly, two driven chuck assemblies and a rack.

[0007] As a preferred technical scheme of the utility model, the cutting mechanism includes laser module, the laser module is established above pipe material, laser cutting head, the laser cutting head is fixed in the lower extreme of laser module, laser module bottom plate, the laser module is fixed on the laser module bottom plate, Y axis movable plate, the laser module bottom plate with Y axis movable plate is connected through ball screw, is used for driving laser module moves up and down, X axis adjusting base, Y axis movable plate is connected in X axis adjusting base, and can move along X axis adjusting base horizontally, vertical fixed frame, vertical fixed frame fixed connection is connected in the rack side, X axis adjusting base with vertical fixed frame fixed connection.

[0008] As a preferred technical scheme of the utility model, the driving chuck assembly includes the driving chuck fixing seat that is slidably connected with the slide rail, the driving chuck motor that is installed on one side of the driving chuck fixing seat, the driving chuck that is installed on the driving chuck fixing seat, and the driving chuck linear module that is used for driving the horizontal movement of the driving chuck fixing seat, the driving chuck motor is connected with one end of the driving chuck through a belt, which is used for driving the rotation of the driving chuck relative to the driving chuck fixing seat, the driving chuck clamps the pipe material and drives the pipe material to rotate, the driving chuck linear module is installed on the rack side and is fixedly connected with the driving chuck fixing seat.

[0009] As a preferred technical scheme of the utility model, the driven chuck assembly includes the driven chuck fixing seat that is installed on the slide rail, the driven chuck motor that is installed on the upper side of the driven chuck fixing seat, the driven gear that is installed on the driven chuck fixing seat, the clamping and positioning mechanism that is installed on one side of the driven chuck fixing seat, and the driven chuck linear module that is used for driving the horizontal movement of the driven chuck fixing seat, the driven chuck motor is connected through a belt to drive the rotation of the driven gear relative to the driven chuck fixing seat, the driven gear drives the clamping and positioning mechanism to clamp the pipe material and drive the pipe material to rotate, and the driven chuck linear module is installed on the rack side.

[0010] As a preferred technical scheme of the utility model, the clamping and positioning mechanism includes the annular fixed base that is fixed on the driven chuck fixing seat and is coaxially arranged with the driven gear, and the plurality of support arms that are installed on the annular fixed base and are used for clamping the pipe material, the driven gear is fixedly connected with the annular fixed base and is used for driving the rotation of the annular fixed base.

[0011] As a preferred technical scheme of the utility model, the support arm has eight, and the support arm is arrayed along the outer diameter of the pipe material, the elastic roller is installed on each support arm, the surface of the elastic roller is in contact with the outer surface of the pipe material, and is used for pressing the outer wall of the pipe material.

[0012] As a preferred technical scheme of the utility model, the cutting mechanism, the driving chuck assembly and the driven chuck assembly are electrically connected with the control device.

[0013] Compared with the prior art, the utility model has the beneficial effects as follows:

[0014] 1. The two driven chuck assemblies are arranged in parallel to clamp the pipe, cooperate with the laser module to accurately cut, realize the real zero tail cutting, reduce the raw material consumption, environmental protection and energy saving, and can further reduce the production cost;

[0015] 2. The pipe can be well supported by the driving chuck assembly and the two driven chuck assemblies, and the phenomenon of pry stick due to the external center of gravity can be effectively avoided, so that the laser cutting machine runs more stably, and the accurate control of the pipe supply length can be realized by effectively controlling the movement precision of the driving chuck assembly;

[0016] 3. The mutual cooperation and conversion of the clamping and positioning mechanism and the chuck assembly can firmly clamp and accurately position the pipe, and also can make the pipe have sufficient stability when being machined and cut, so as to ensure the cutting machining effect. BRIEF DESCRIPTION OF DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the specification, and are used to explain the utility model together with embodiments of the utility model, and do not constitute the limitation to the utility model. In the drawings:

[0018] Figure 1 It is the overall structure schematic view of the utility model;

[0019] Figure 2 It is the front view of the utility model;

[0020] Figure 3 It is the side view of the utility model;

[0021] Figure 4 It is the top view of the utility model;

[0022] Figure 5 It is the driven chuck assembly structure schematic view in the utility model;

[0023] In the figure: 1, rack; 2, cutting mechanism; 3, driving chuck assembly; 4, driven chuck assembly; 5, slide rail; 21, laser module; 22, laser cutting head; 23, laser module bottom plate; 24, Y-axis movable plate; 25, X-axis adjusting base; 26, vertical fixed frame; 31, driving chuck fixing seat; 32, driving chuck motor; 33, driving chuck; 34, driving chuck linear module; 41, driven chuck fixing seat; 42, driven chuck motor; 43, driven gear; 44, clamping positioning mechanism; 45, driven chuck linear module; 46, annular fixed base; 47, supporting arm; 48, elastic roller. DETAILED DESCRIPTION

[0024] The preferred embodiments of the utility model are described below in conjunction with the drawings, and it should be understood that the preferred embodiments described herein are only used to illustrate and explain the utility model, and are not used to limit the utility model.

[0025] The same reference numerals in the drawings refer to the same components.

[0026] As shown in Figures 1-5 The utility model provides a plastic pipeline cutting machine, including frame 1;Cutting mechanism 2, cutting mechanism 2 is located in the middle part of frame 1;

[0027] Slide rail 5, two slide rails 5 are arranged in parallel on frame 1;

[0028] Driving chuck assembly 3 for clamping pipe and can drive pipe rotation, driving chuck assembly 3 is movably connected on slide rail 5, and can move along slide rail 5 left and right;

[0029] Two driven chuck assemblies 4 for clamping pipe and can rotate synchronously with driving chuck assembly 3 and drive pipe rotation, two driven chuck assemblies 4 are movably connected on slide rail 5, and can move along slide rail 5 left and right.

[0030] In the embodiment, one end of plastic pipeline is installed on driving chuck assembly 3, and the middle and tail of the pipeline are installed on driven chuck assembly 4, when the pipeline moves to the set position, the pipeline is cut off by cutting mechanism 2.

[0031] Further, please refer to the attached Figure 3The cutting mechanism 2 includes a laser module 21, which is located above the pipe; a laser cutting head 22, which is fixed to the lower end of the laser module 21; a laser module base plate 23, on which the laser module 21 is fixed; a Y-axis movable plate 24, which is connected to the laser module base plate 23 via a ball screw and is used to drive the laser module 21 to move up and down; an X-axis adjusting base 25, on which the Y-axis movable plate 24 is movably connected and can move horizontally along the X-axis adjusting base 25; and a vertical fixing frame 26, which is fixedly connected to the side of the frame 1, and the X-axis adjusting base 25 is fixedly connected to the vertical fixing frame 26.

[0032] In this embodiment, the laser emitted by the laser module 21 illuminates the outer surface of the pipe through the laser cutting head 22, which is located above the vertical center of the pipe. By controlling the positions of the Y-axis movable plate 24 and the X-axis adjusting base 25, the laser focus can be concentrated on the highest point of the pipe. The pipe rotates one revolution under the drive of the active chuck assembly 3 and the driven chuck assembly 4, enabling the laser to quickly cut the pipe and achieve the goal of efficient cutting.

[0033] For further details, please refer to the appendix. Figure 4 The active chuck assembly 3 includes an active chuck mounting base 31 slidably connected to the slide rail 5, an active chuck motor 32 mounted on one side of the active chuck mounting base 31, an active chuck 33 mounted on the active chuck mounting base 31, and an active chuck linear module 34 for driving the active chuck mounting base 31 to move horizontally. The active chuck motor 32 is connected to one end of the active chuck 33 by a belt and is used to drive the active chuck 33 to rotate relative to the active chuck mounting base 31. The active chuck 33 clamps the pipe and drives the pipe to rotate. The active chuck linear module 34 is mounted on the side of the frame 1 and is fixedly connected to the active chuck mounting base 31.

[0034] In this embodiment, the position of the active chuck fixing seat 31 on the slide rail can be precisely adjusted by the active chuck linear module 34, ensuring the feed cutting point position of the pipe. The active chuck 33 clamps the inner diameter of the pipe, and driven by the active chuck motor 32, the active chuck 33 drives the pipe to rotate, effectively avoiding the phenomenon of prying due to the external center of gravity.

[0035] For further details, please refer to the appendix. Figure 5The driven chuck assembly 4 includes a driven chuck mounting base 41 mounted on the slide rail 5, a driven chuck motor 42 mounted on the upper side of the driven chuck mounting base 41, a driven gear 43 mounted on the driven chuck mounting base 41, a clamping and positioning mechanism 44 mounted on one side of the driven chuck mounting base 41, and a driven chuck linear module 45 that drives the driven chuck mounting base 41 to move horizontally. The driven chuck motor 42 drives the driven gear 43 to rotate relative to the driven chuck mounting base 41 via a belt connection. The driven gear 43 drives the clamping and positioning mechanism 44 to clamp the pipe and drive the pipe to rotate. The driven chuck linear module 45 is mounted on the side of the frame 1.

[0036] In this embodiment, the positions of the two driven chuck mounting seats 41 on the slide rail can be precisely adjusted by the driven chuck linear module 45. The driven chuck motor 42 drives the driven gear 43 to rotate, thereby driving the clamping and positioning mechanism 44 to rotate the pipe together. By clamping the pipe with the two driven chuck assemblies 4 arranged in parallel, the pipe is firmly clamped and precisely positioned, and the pipe also has sufficient stability when being processed and cut. Combined with the laser module 21 for precise cutting, true zero-tail cutting is achieved.

[0037] For further details, please refer to the appendix. Figure 5 The clamping and positioning mechanism 44 includes an annular fixed base 46 fixed on the driven chuck fixed seat 41 and coaxially arranged with the driven gear 43, and several support arms 47 installed on the annular fixed base 46 for clamping the pipe. The driven gear 43 is fixedly connected to the annular fixed base 46 and is used to drive the annular fixed base 46 to rotate.

[0038] In this embodiment, the support arms 47 are symmetrically arranged along the four directions of the outer surface of the pipe for clamping the pipe in four directions. The eight support arms 47 form two parallel planes, which can ensure that the pipe is well clamped and effectively avoid the phenomenon of prying due to the external center of gravity.

[0039] Furthermore, there are eight support arms 47, which are arranged in an array along the outer diameter of the pipe. Each support arm 47 is equipped with an elastic roller 48, the surface of which contacts the outer surface of the pipe to press against the outer wall of the pipe. The pressing of the eight elastic rollers 48 ensures the stability of any section of the pipe and guarantees the effectiveness of the cutting process.

[0040] Furthermore, it also includes a control device, with the cutting mechanism 2, the active chuck assembly 3, and the driven chuck assembly 4 electrically connected to the control device. The control device can control the active chuck assembly 3 and the driven chuck assembly 4 to clamp the pipe, and control the cutting mechanism 2 to adjust the position of the laser cutting point to achieve efficient cutting.

[0041] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A plastic pipe cutting machine, characterized in that, Includes a frame (1); a cutting mechanism (2), which is located in the middle of the frame (1); a slide rail (5), with two slide rails (5) arranged parallel to each other on the frame (1); an active chuck assembly (3) for clamping the pipe and driving the pipe to rotate, the active chuck assembly (3) being movably connected to the slide rail (5) and being able to move left and right along the slide rail (5); and two driven chuck assemblies (4) for clamping the pipe and being able to rotate synchronously with the active chuck assembly (3) to drive the pipe to rotate, the two driven chuck assemblies (4) being movably connected to the slide rail (5) and being able to move left and right along the slide rail (5).

2. A plastic pipe cutting machine according to claim 1, characterized in that, The cutting mechanism (2) includes a laser module (21) located above the pipe; a laser cutting head (22) fixed to the lower end of the laser module (21); a laser module base plate (23) on which the laser module (21) is fixed; a Y-axis movable plate (24) connected to the laser module base plate (23) via a ball screw to drive the laser module (21) to move up and down; an X-axis adjusting base (25) on which the Y-axis movable plate (24) is movably connected and can move horizontally along the X-axis adjusting base (25); and a vertical fixing frame (26) fixedly connected to the side of the frame (1), with the X-axis adjusting base (25) fixedly connected to the vertical fixing frame (26).

3. A plastic pipe cutting machine according to claim 1, characterized in that, The active chuck assembly (3) includes an active chuck mounting base (31) slidably connected to the slide rail (5), an active chuck motor (32) mounted on one side of the active chuck mounting base (31), an active chuck (33) mounted on the active chuck mounting base (31), and an active chuck linear module (34) for driving the active chuck mounting base (31) to move horizontally. The active chuck motor (32) is connected to one end of the active chuck (33) by a belt and is used to drive the active chuck (33) to rotate relative to the active chuck mounting base (31). The active chuck (33) clamps the pipe and drives the pipe to rotate. The active chuck linear module (34) is mounted on the side of the frame (1) and is fixedly connected to the active chuck mounting base (31).

4. A plastic pipe cutting machine according to claim 1, characterized in that, The driven chuck assembly (4) includes a driven chuck mounting base (41) on the slide rail (5), a driven chuck motor (42) mounted on the upper side of the driven chuck mounting base (41), a driven gear (43) mounted on the driven chuck mounting base (41), a clamping and positioning mechanism (44) mounted on one side of the driven chuck mounting base (41), and a driven chuck linear module (45) that drives the driven chuck mounting base (41) to move horizontally; the driven chuck motor (42) drives the driven gear (43) to rotate relative to the driven chuck mounting base (41) via a belt connection, the driven gear (43) drives the clamping and positioning mechanism (44) to clamp the pipe and drive the pipe to rotate, and the driven chuck linear module (45) is mounted on the side of the frame (1).

5. A plastic pipe cutting machine according to claim 4, characterized in that, The clamping and positioning mechanism (44) includes an annular fixed base (46) fixed on the driven chuck fixed seat (41) and coaxially arranged with the driven gear (43), and a plurality of support arms (47) installed on the annular fixed base (46) for clamping the pipe. The driven gear (43) is fixedly connected to the annular fixed base (46) and is used to drive the annular fixed base (46) to rotate.

6. A plastic pipe cutting machine according to claim 5, characterized in that, There are eight support arms (47), and the support arms (47) are arranged in an array along the outer diameter of the pipe. Each support arm (47) is equipped with an elastic roller (48), the surface of which is in contact with the outer surface of the pipe and is used to press the outer wall of the pipe.

7. A plastic pipe cutting machine according to claim 1, characterized in that, It also includes a control device, and the cutting mechanism (2), the active chuck assembly (3) and the driven chuck assembly (4) are electrically connected to the control device.

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