Welding reinforcing device for ball valve body and shell
By designing a welding reinforcement device with motor drive, the problem of poor adjustability of traditional fixtures was solved, achieving stable welding and safe operation of the ball valve body and shell, and improving the welding effect and finished product quality.
Patent Information
- Application Number
- CN202520507319.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-21
AI Technical Summary
Traditional welding reinforcement devices have poor clamp adjustability in ball valve processing, resulting in unsatisfactory welding effects and affecting the quality of finished products.
A welding reinforcement device including a frame, a movable frame, gears, and a motor was designed. The movable frame and the rotating frame are moved and rotated by a bidirectional screw and gear system driven by a motor. With the help of magnetic stones and protective baffles, the adjustability and safety of the fixture are improved.
Stable welding of ball valve bodies and shells of different specifications has been achieved, which has improved the welding effect, enhanced the quality of finished products, and increased operational safety.
Smart Images

Figure CN223917097U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ball valve processing technology, specifically to a welding reinforcement device for the valve body and shell of a ball valve. Background Technology
[0002] The body of a fixed ball valve is mainly made of either casting or forging. Due to the inherent limitations of the casting process, various casting defects are inevitable, most of which affect strength and pose potential risks to valve use. During the ball valve manufacturing process, it is necessary to reinforce the valve body by welding.
[0003] Traditional welding reinforcement work uses fixtures for fixing accessories with poor adjustability, which cannot be freely adjusted in terms of orientation. This results in unsatisfactory welding reinforcement effects and substandard quality of the final product, necessitating the development of new fixtures. Utility Model Content
[0004] The purpose of this invention is to provide a welding reinforcement device for the valve body and housing of a ball valve, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a welding reinforcement device for the valve body and housing of a ball valve, comprising a device frame, a movable frame, a gear one, and a gear two. A base plate is connected to the bottom of the front side of the device frame. A bidirectional screw one is connected inside the base plate. A motor one is installed at one end of the bidirectional screw one. Movable frames are symmetrically fitted around both ends of the bidirectional screw one. A guide rod one penetrates the bottom of the two movable frames. The guide rod one is located at the bottom of the bidirectional screw one. Gear two is connected to the relatively close side of the two movable frames through a rotating rod. Gear one is meshed with the top of gear two. A motor two is connected to one side of gear one through a drive rod. Motor two is fixed to the side surface of the movable frame. A rotating frame is connected to one side of gear two.
[0006] Preferably, the top of the base plate is symmetrically connected with clearance grooves that match the movable frame.
[0007] Preferably, the rotating frame is internally connected to a bidirectional screw, the top end of which extends to the outside of the top of the rotating frame and is fitted with a rotating block.
[0008] Preferably, the two-way screw 2 is symmetrically fitted with two movable rods on its outside, and a guide rod 2 passes through one side of each of the two movable rods, while a reinforcing plate is connected to the other side of each movable rod.
[0009] Preferably, a top plate is connected to the top of the front side of the device frame, a lifting cylinder is installed in the middle of the top plate, a welding assembly is installed at the bottom of the lifting cylinder, and a magnetic stone is connected to the front side of the top plate.
[0010] Preferably, the bottom of the base plate is connected to a base, and a limit block is connected inside the base by a spring. The top and bottom of the base are both connected to guide grooves that match the limit block.
[0011] Preferably, a protective baffle is hinged to the side of the limiting block away from the spring, and the outer end of the protective baffle extends to the front side of the base and is connected to an operating handle.
[0012] Preferably, a magnetic magnet is connected to the inner surface of the upper surface of the protective baffle, and the magnetic magnet is matched with a magnetic stone.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] (1) This welding reinforcement device for ball valve body and shell, by setting motor one and double screw one and coordinating with the guidance of guide rod one, realizes the linear movement of the two moving frames moving closer and further away from each other, which is convenient to adjust the spacing between the two reinforcement plates according to the specifications of the workpiece. By setting motor two, drive rod and gear one, the rotating rod and the connected gear two can be driven to rotate, so that the rotating frame rotates as a whole, which is convenient to drive the fixed workpiece to rotate as a whole, and facilitates welding reinforcement operations at different positions of the workpiece.
[0015] (2) This welding reinforcement device for ball valve body and shell, by setting a rotating block and a double screw two in conjunction with the guiding nature of the guide rod two, allows two moving rods to move relatively far away and close along the double screw two in a straight line, and can control two reinforcement plates to fix workpieces of different specifications, thereby improving the stability of subsequent welding reinforcement processing.
[0016] (3) This welding reinforcement device for ball valve body and shell can pull the protective baffle to the front side of the base by the sliding action of the limit block along the guide groove, so that the protective baffle can rotate until the magnet and the magnet attract each other, so that the protective baffle can effectively shield the front side of the device, prevent the staff from contacting the equipment when the device is working, and improve the safety of the device. Attached Figure Description
[0017] Figure 1 This is a front view structural diagram of the present invention;
[0018] Figure 2 This is a side view of the structure of this utility model;
[0019] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A in the middle;
[0020] Figure 4 This is a side view of the connection structure between the mobile frame and gear one and gear two of this utility model;
[0021] Figure 5 This is a schematic diagram of the connection structure between the rotating frame and the reinforcing plate of this utility model.
[0022] In the diagram: 1. Frame; 2. Drive rod; 3. Rotating rod; 4. Moving frame; 5. Base plate; 6. Top plate; 7. Lifting cylinder; 8. Welding assembly; 9. Reinforcing plate; 10. Base; 11. Guide rod one; 12. Double-acting screw one; 13. Protective baffle; 14. Clearance groove; 15. Motor one; 16. Rotating frame; 17. Motor two; 18. Gear one; 19. Gear two; 20. Magnetic stone; 21. Operating handle; 22. Magnetic magnet; 23. Guide groove; 24. Spring; 25. Limiting block; 26. Rotating block; 27. Moving rod; 28. Guide rod two; 29. Double-acting screw two. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0024] Please see Figure 1-5 An embodiment of this utility model is provided: a welding reinforcement device for the valve body and housing of a ball valve, including a device frame 1, a movable frame 4, a gear 18 and a gear 2 19. The bottom of the front side of the device frame 1 is connected to a base plate 5, and the top of the base plate 5 is symmetrically connected to a relief groove 14 that matches the movable frame 4.
[0025] The base plate 5 is internally connected to a bidirectional screw 12. A motor 15 is installed at one end of the bidirectional screw 12. The motor 15 and the bidirectional screw 12, together with the guide rod 11, enable the two moving frames 4 to move closer and further apart in a linear motion, which facilitates the adjustment of the spacing between the two reinforcing plates 9 according to the specifications of the workpiece.
[0026] The two ends of the bidirectional screw 12 are symmetrically fitted with movable frames 4. Guide rods 11 pass through the bottom of the two movable frames 4. The guide rods 11 are located at the bottom of the bidirectional screw 12. The two movable frames 4 are connected to gear 19 on the side that is relatively close to each other through rotating rod 3. Gear 18 is meshed on the top of gear 19. Motor 17 is connected to one side of gear 18 through driving rod 2. Through the arrangement of motor 17, driving rod 2, and gear 18, the rotating rod 3 and the connected gear 19 can be driven to rotate, so that the rotating frame 16 rotates as a whole. This facilitates the rotation of the fixed workpiece and makes it convenient to perform welding reinforcement operations on different positions of the workpiece.
[0027] Motor 2 17 is fixed to the side surface of the movable frame 4, and a rotating frame 16 is connected to one side of gear 2 19.
[0028] The rotating frame 16 is internally connected to a double-acting screw 29. Two movable rods 27 are symmetrically mounted on the outside of the double-acting screw 29. A guide rod 28 runs through one side of each movable rod 27, and a reinforcing plate 9 is connected to the other side of each movable rod 27. The top of the double-acting screw 29 extends to the top of the rotating frame 16 and is fitted with a rotating block 26. The arrangement of the rotating block 26 and the double-acting screw 29, in conjunction with the guiding nature of the guide rod 28, allows the two movable rods 27 to move linearly along the double-acting screw 29, moving away from and closer to each other. The two reinforcing plates 9 can be manipulated to fix workpieces of different specifications, improving the stability of subsequent welding and reinforcement processes.
[0029] A top plate 6 is connected to the top of the front side of the device frame 1. A lifting cylinder 7 is installed in the middle of the top plate 6. A welding assembly 8 is installed at the bottom of the lifting cylinder 7. A magnetic stone 20 is connected to the front side of the top plate 6.
[0030] The bottom of the base plate 5 is connected to the base 10. The base 10 is connected to the limit block 25 by the spring 24. The side of the limit block 25 away from the spring 24 is hinged to the protective baffle 13. The upper surface of the protective baffle 13 is connected to the magnet 22. The magnet 22 is matched with the magnet 20.
[0031] The outer end of the protective baffle 13 extends to the front side of the base 10 and is connected to the operating handle 21;
[0032] The top and bottom of the base 10 are connected to guide grooves 23 that match the limiting block 25. The limiting block 25 slides along the guide groove 23, which can pull the protective baffle 13 to the front side of the base 10, so that the protective baffle 13 can rotate until the magnet 22 and the magnet 20 are magnetically attracted. This allows the protective baffle 13 to effectively shield the front side of the device, preventing workers from contacting the equipment while it is in operation and improving the safety of the device.
[0033] In this embodiment, the motor 15 and the bidirectional screw 12, in conjunction with the guide rod 11, enable the two moving frames 4 to move linearly closer and further apart, facilitating the adjustment of the spacing between the two reinforcing plates 9 according to the specifications of the workpiece. The motor 17, drive rod 2, and gear 18 drive the rotating rod 3 and the connected gear 19 to rotate, causing the rotating frame 16 to rotate as a whole, which facilitates the overall rotation of the fixed workpiece. The rotating block 26 and the bidirectional screw 29, in conjunction with the guide rod 28, allow the two moving rods 27 to move linearly along the bidirectional screw 29, moving closer and further apart, thus controlling the two reinforcing plates 9 to fix workpieces of different specifications.
[0034] Obviously, the embodiments described above are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.
Claims
1. A welding reinforcement device for a ball valve body and a housing, characterized by, The utility model provides a device frame (1), mobile frame (4), gear one (18) and gear two (19), the bottom of device frame (1) front side is connected with bottom plate (5), the inside of bottom plate (5) is connected with two -way screw rod one (12), one end of two -way screw rod one (12) is installed motor one (15), the both ends of two -way screw rod one (12) are symmetrically covered with mobile frame (4), and the bottom of two -way screw rod one (12) is located two guide rods one (11) are penetrated to the bottom of mobile frame (4), and the side of two mobile frame (4) relative approach is connected with gear two (19) through rotating rod (3), the top of gear two (19) is engaged with gear one (18), and one side of gear one (18) is connected with motor two (17) through drive rod (2), and motor two (17) is fixed on the side surface of mobile frame (4), and one side of gear two (19) is connected with rotating frame (16).
2. A welding reinforcement device for a ball valve body and a housing according to claim 1, characterized in that: The top of bottom plate (5) is connected with the avoiding groove (14) matched with mobile frame (4) in the inside.
3. A welding reinforcement device for a ball valve body and housing according to claim 1, characterized in that: The inside of rotating frame (16) is connected with two -way screw rod two (29), and the top of two -way screw rod two (29) extends to the top outside of rotating frame (16) and is installed with rotating block (26).
4. A welding reinforcement device for a ball valve body and housing according to claim 3, characterized in that: The outside of two -way screw rod two (29) is symmetrically covered with two moving rods (27), and one side of two moving rods (27) is penetrated with guide rod two (28) in the inside, and the other side of moving rod (27) is connected with reinforcing sheet (9).
5. A welding reinforcement device for a ball valve body and housing according to claim 1, characterized in that: The top of device frame (1) front side is connected with top plate (6), the middle of top plate (6) is equipped with lifting cylinder (7) in the inside, the bottom of lifting cylinder (7) is equipped with welding group (8), and the front side of top plate (6) is connected with magnetic attraction stone (20) in the inside.
6. A welding reinforcement device for a ball valve body and housing according to claim 2, characterized in that: The bottom of bottom plate (5) is connected with base (10), and the inside of base (10) is connected with limit block (25) through spring (24), and the top and bottom of base (10) are connected with guide slot (23) matched with limit block (25).
7. A welding reinforcement device for a ball valve body and housing according to claim 6, characterized in that: The side of limit block (25) away from spring (24) is hinged with protective baffle (13), and the outer end of protective baffle (13) extends to the front side outside of base (10) and is connected with operating handle (21).
8. A welding reinforcement device for a ball valve body and housing according to claim 7, characterized in that: The upper surface of protective baffle (13) is connected with magnetic attraction iron (22) in the inside, and magnetic attraction iron (22) is matched with magnetic attraction stone (20) setting.