Reed inserting machine suitable for reeds of multiple specifications

By designing a reed insertion machine suitable for various specifications of reeds, and utilizing a clamping mechanism and motor drive to automatically insert reed teeth, the problems of slow speed and unstable quality of traditional manual reed insertion are solved, achieving efficient and low-cost reed production.

CN223917182UActive Publication Date: 2026-02-17YANLING COUNTY LUCHENG COTTON IND CO LTD
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Patent Information

Application Number
CN202520588444.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-02-17
Estimated Expiration
2035-03-31

AI Technical Summary

Technical Problem

Traditional manual reed insertion is cumbersome and slow, making it difficult to meet the needs of large-scale production. Furthermore, the inconsistent insertion force and angle among different workers result in inconsistent reed quality and a high defect rate.

Method used

A reed inserting machine suitable for various specifications of steel reeds was designed. Through the coordinated work of the clamping mechanism and the motor drive, the machine can automatically insert reed teeth, adapt to the processing of various specifications of steel reeds, simplify the operation process, and reduce stress damage to the reed teeth.

Benefits of technology

It significantly improved work efficiency, reduced defect rate, saved production costs, and enhanced the versatility and flexibility of equipment to meet diverse production needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a reed inserting machine suitable for reeds of multiple specifications, which relates to the technical field of reed processing, and comprises a processing table and a processing mechanism arranged on the outer side of the end part of the processing table, the processing mechanism comprises a mounting plate, the mounting plate is fixedly connected to the upper surface of the processing table, and the mounting plate is fixedly connected to the upper surface of the processing table. A supporting frame is fixedly connected to the upper surface of the mounting plate, a rotating arm is rotationally connected to one side of the supporting frame, and a limiting rod is fixedly connected to the outer side of one end of the rotating arm; the reed teeth are inserted into the inner side of the clamping frame, the threaded rod is driven by rotating a rotary knob through simple operation, then the clamping head vertically moves downwards to complete clamping, a series of coherent actions can be achieved by starting a motor, a rotating arm, a limiting rod, a sliding sleeve, a sliding block and other components are driven to cooperatively work, the reed teeth are inserted into a reed plate, and compared with traditional manual insertion, the reed teeth are inserted into the reed plate, and the efficiency is greatly improved. The operation process is greatly simplified, and the working efficiency is remarkably improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to steel reed processing technical field especially relates to a spring inserting machine suitable for multi-specification steel reed. BACKGROUND

[0002] Steel reed is an important component in textile machinery, mainly used for controlling the arrangement and density of warp yarns in the weaving process, generally composed of reed piece, reed tooth and reed beam. The reed piece is the main part of the steel reed, usually made of metal material with certain strength and rigidity. The reed tooth is a slender tooth-like structure evenly distributed along the length direction of the reed piece, used for separating and carding warp yarns. The reed beam is located at both ends of the reed piece, serving as a connection and support for the reed piece, forming a whole frame structure for the steel reed.

[0003] The traditional technology is manual steel reed insertion, with the spring inserted into the inner side of the reed plate. The manual insertion process is complicated, and the worker needs to accurately position and apply force for each insertion. Compared with mechanical automation, the speed is extremely slow, greatly limiting the production per unit time, and it is difficult to meet the large-scale production demand. The manual operation is greatly affected by individual skill level, fatigue level and other factors. The insertion force and angle of different workers cannot be completely consistent, and even the same worker is prone to operation deviation after a long time of work, resulting in uneven steel reed insertion quality and high scrap rate. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a spring inserting machine suitable for multi-specification steel reed, which can solve the problem of manual steel reed insertion in traditional technology, with the spring inserted into the inner side of the reed plate. The manual insertion process is complicated, and the worker needs to accurately position and apply force for each insertion. Compared with mechanical automation, the speed is extremely slow, greatly limiting the production per unit time, and it is difficult to meet the large-scale production demand. The manual operation is greatly affected by individual skill level, fatigue level and other factors. The insertion force and angle of different workers cannot be completely consistent, and even the same worker is prone to operation deviation after a long time of work, resulting in uneven steel reed insertion quality and high scrap rate.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: a spring inserting machine suitable for multi-specification steel reed, comprising a processing table, further comprising a processing mechanism arranged on the outer side of the end part of the processing table.

[0006] The machining mechanism comprises a mounting plate fixedly connected to the upper surface of the machining table, an upper surface of the mounting plate is fixedly connected with a support frame, one side of the support frame is rotatably connected with a rotating arm, one end of the rotating arm is fixedly connected with a limiting rod, the outer side of the limiting rod is provided with a sliding sleeve, the inner wall surface of the sliding sleeve is in contact with the outer side of the limiting rod, one end of the sliding sleeve is fixedly connected with a sliding block, the upper surface of the mounting plate is provided with a sliding rail, the sliding rail is slidably connected with the sliding rail, one end of the sliding rail is slidably connected with a clamping frame, the inner side of the clamping frame is provided with a reed, one side of the machining table is provided with a reed plate, the inner side of the clamping frame is provided with a first clamping mechanism for fixing the reed, and one side of the machining table is provided with a second clamping mechanism suitable for reed plates of different sizes.

[0007] As a preferred embodiment, the first clamping mechanism comprises a first spring fixedly connected to one side of the clamping frame, the end of the first spring is fixedly connected to one side of the sliding rail, the top end of the clamping frame is threadedly connected with a threaded rod, one end of the threaded rod is fixedly connected with a knob, and the other end of the threaded rod is movably connected with a clamping head.

[0008] As a preferred embodiment, the clamping head is fixedly connected with a sliding column on both sides, the outer side of the sliding column is slidably connected with the inner side of the top end of the clamping frame, and the material of the clamping head is rubber.

[0009] As a preferred embodiment, the outer side of the sliding column is provided with a second spring, and the outer sides of both ends of the second spring are fixedly connected with one end of the clamping frame and one end of the sliding column respectively.

[0010] As a preferred embodiment, the top end of the support frame is provided with a motor, and the outer side of the main shaft of the motor is fixedly connected with the rotating connection of the rotating arm.

[0011] As a preferred embodiment, the second clamping mechanism comprises a placement plate slidably connected to one end of the machining table, the placement plate is of an L-shaped structure, and the reed plate is placed on the inner side of the placement plate.

[0012] As a preferred embodiment, the inner side of the clamping arm is in contact with the outer sides of both ends of the reed plate.

[0013] As a preferred embodiment, one side of the placement plate is threadedly connected with a bolt, and the bolt penetrates through the placement plate and is in contact with one side of the clamping arm.

[0014] Compared with the prior art, the utility model has the advantages and positive effects that:

[0015] 1、The utility model discloses, when using, through the reed tooth is inserted in the clamping frame inside, through simple operation, such as rotating knob drive threaded rod, and then make clamping head vertical down shift complete clamping, and start motor can realize a series of coherent actions, drive rotating arm, limit rod, sliding sleeve, slider etc. Component collaborative work, reed tooth is inserted into the reed board inside, compared with traditional manual insertion, greatly simplify the operation process, significantly improve work efficiency, when clamping the reed tooth, the movable connection clamping head can adjust to a certain extent, reduce the stress that reed tooth clamping produces, avoid clamping to break reed tooth, this is of great significance to guarantee product quality, reduce the rate of defective products, can effectively save production cost, the device is suitable for multi -specification steel reed, and can adjust the reed board position after inserting a reed tooth, it is convenient to insert the next position, can flexibly adapt to different production demands, can efficiently play a role in diversified production scene.

[0016] 2、The utility model discloses, when using, through the stretching clamping arm, clamping and rotating bolt and resist the position of clamping arm, can quickly adapt to the reed board of different sizes, this means that a spring inserting machine can be used for the processing of multiple specifications steel reed, reduces the cost of enterprise purchase multiple equipment for different specifications products, significantly improves the versatility of equipment, only needs simple stretching, clamping and rotating action in the operation process, can complete the preparation of the adaptation of different size reed board, does not need complicated debugging or replacement parts, greatly improves work efficiency, reduces the labor intensity of operating personnel. ACCURACY OF DRAWINGS

[0017] Figure 1 It is a main view structural schematic drawing of the spring inserting machine suitable for multiple specifications steel reeds provided by the utility model.

[0018] Figure 2 It is a structure schematic drawing of the sliding block and slide rail in the spring inserting machine suitable for multiple specifications steel reeds provided by the utility model.

[0019] Figure 3 It is a structure schematic drawing of the support frame and rotating arm in the spring inserting machine suitable for multiple specifications steel reeds provided by the utility model.

[0020] Figure 4 It is a spring inserting machine suitable for multiple specifications steel reeds provided by the utility model. Figure 3 The enlarged view of A in the spring inserting machine suitable for multiple specifications steel reeds.

[0021] LEGEND:

[0022] 1, processing table;

[0023] 2. Machining mechanism; 21. Mounting plate; 22. Support frame; 23. Rotating arm; 24. Limiting rod; 25. Sliding sleeve; 26. Slider; 27. Slide rail; 28. Clamping frame; 29. ​​Reed teeth; 210. Reed plate; 211. First spring; 212. Knob; 213. Threaded rod; 214. Clamping head; 215. Sliding column; 216. Second spring; 217. Motor; 218. Placement plate; 219. Clamping arm; 220. Bolt. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1 - Figure 4This utility model provides a technical solution: a spring fitting machine suitable for reeds of various specifications, including a processing table 1, and a processing mechanism 2 disposed on the outer side of the end of the processing table 1. The processing mechanism 2 includes a mounting plate 21, which is fixedly connected to the upper surface of the processing table 1. A support frame 22 is fixedly connected to the upper surface of the mounting plate 21. A rotating arm 23 is rotatably connected to one side of the support frame 22. A limit rod 24 is fixedly connected to the outer side of one end of the rotating arm 23. The outer side of the limit rod 24 is provided with... A sliding sleeve 25 is provided, the inner wall of which contacts the outer side of the limiting rod 24. A slider 26 is fixedly connected to one end of the sliding sleeve 25. A slide rail 27 is installed on the upper surface of the mounting plate 21, and slide rails 27 are slidably connected to each other. A clamping frame 28 is slidably connected to one end of the slide rail 27. A reed tooth 29 is provided on the inner side of the clamping frame 28. A reed plate 210 is provided on one side of the processing table 1. A first clamping mechanism for the user to fix the reed tooth 29 is provided on the inner side of the clamping frame 28. A second clamping mechanism for adapting to reeds 210 of multiple sizes is provided on one side of the processing table 1. The first clamping mechanism includes a first spring 211, which is fixedly connected to one side of the clamping frame 28. The outer side of the end of the first spring 211 is fixedly connected to one side of the slide rail 27. A threaded rod 213 is threadedly connected to the inner side of the top of the clamping frame 28. A knob 212 is fixedly connected to the outer side of one end of the threaded rod 213, and a clamping head 214 is movably connected to the outer side of the other end of the threaded rod 213. The head 214 is fixedly connected to two sides of the sliding column 215. The outer side of the sliding column 215 is slidably connected to the inner side of the top of the clamping frame 28. The clamping head 214 is made of rubber. A second spring 216 is provided on the outer side of the sliding column 215. The outer sides of the two ends of the second spring 216 are fixedly connected to the outer side of one end of the clamping frame 28 and the outer side of one end of the sliding column 215, respectively. A motor 217 is installed on the outer side of the top of the support frame 22. The outer side of the main shaft of the motor 217 is fixedly connected to the rotation connection of the rotating arm 23.

[0026] When using this device, the user can insert the reed teeth 29 into the inner side of the clamping frame 28 and place the spring inside the reed plate 210. Then, by rotating the threaded rod 213 via the knob 212, the movable clamping head 214 is driven to move vertically downwards. Simultaneously, the sliding pins 215 on both sides of the threaded rod 213 prevent the clamping head 214 from rotating. The stability of the clamping head 214 is maintained by the support of two second springs 216. When the clamping head 214 clamps the reed teeth 29, the movable clamping head 214 can be adjusted to a certain extent to reduce... To reduce the stress on the reed teeth 29 and prevent damage, the motor 217 is activated. The motor 217 drives the rotating arm 23 to rotate, which in turn causes the limiting rod 24 to move in a circular motion. As the limiting rod 24 moves in a circular motion, it contacts the inner side of the sliding sleeve 25, causing the sliding sleeve 25 and the slider 26 to reciprocate on the upper surface of the slide rail 27. When the slider 26 moves to the end of the slide rail 27, it abuts against one side of the clamping frame 28, simultaneously compressing the first spring 211, thus inserting the reed teeth 29 into the reed plate 210 on one side. Compared to traditional methods... The insertion process is more convenient. After inserting one reed tooth 29, the position of the reed plate 210 can be adjusted to insert the next tooth. By inserting the reed tooth 29 into the inside of the clamping frame 28, a simple operation, such as turning the knob 212 to drive the threaded rod 213, causes the clamping head 214 to move vertically downward to complete the clamping. Then, starting the motor 217 can achieve a series of continuous actions, driving the rotating arm 23, the limiting rod 24, the sliding sleeve 25, the slider 26, and other components to work together to insert the reed tooth 29 into the reed plate 210. Compared with traditional manual insertion, this greatly improves efficiency. The simplified operation process significantly improves work efficiency. When clamping the reed tooth 29, the movable clamping head 214 can be adjusted to a certain extent to reduce the stress generated by clamping the reed tooth 29 and avoid damaging the reed tooth 29. This is of great significance for ensuring product quality and reducing the defect rate, and can effectively save production costs. The device is suitable for steel reeds of various specifications, and the position of the reed plate 210 can be adjusted after inserting one reed tooth 29 to facilitate the insertion of the next position. It can flexibly adapt to different production needs and play an efficient role in diverse production scenarios.

[0027] like Figure 1 - Figure 4 As shown, the second clamping mechanism includes a placement plate 218, which is slidably connected to the outer side of one end of the processing table 1. The placement plate 218 has an L-shaped structure. The reed plate 210 is placed on the inner side of the placement plate 218. Clamping arms 219 are slidably connected to the inner sides of both ends of the placement plate 218. The inner sides of the clamping arms 219 are in contact with the outer sides of both ends of the reed plate 210. A bolt 220 is threadedly connected to one side of the placement plate 218. The bolt 220 passes through the placement plate 218 and contacts one side of the clamping arm 219.

[0028] The user can extend the clamping arm 219 outwards and then place the reed plate 210 on one side of the placement plate 218. At this time, the clamping arm 219 is clamped inwards, and the bolt 220 on one side of the placement plate 218 is rotated so that the end of the bolt 220 abuts against one side of the clamping arm 219, thereby limiting the position of the clamping arm 219. This allows for the adaptation of reed plates 210 of different sizes. By extending the clamping arm 219, clamping, and rotating the bolt 220 to abut against the clamping arm 219 to limit its position, different sizes of reed plates 210 can be quickly adapted. This means that one spring fitting machine can be used to process steel reeds of various specifications, reducing the cost for enterprises to purchase multiple machines for different specifications of products and significantly improving the versatility of the equipment. The operation process only requires simple stretching, clamping, and rotating actions to complete the adaptation preparation for reed plates 210 of different sizes. There is no need for complicated debugging or replacement of parts, which greatly improves work efficiency and reduces the labor intensity of operators.

[0029] Working principle: When using this device, the user can insert the reed teeth 29 into the inner side of the clamping frame 28 and place the spring inside the reed plate 210. Then, by rotating the threaded rod 213 via the knob 212, the movable clamping head 214 moves vertically downwards. Simultaneously, the sliding pins 215 on both sides of the threaded rod 213 prevent the clamping head 214 from rotating. The stability of the clamping head 214 is maintained by the support of two second springs 216. When the clamping head 214 clamps the reed teeth 29, the movable clamping head 214 can be adjusted to a certain extent, reducing the stress on the reed teeth 29 and preventing damage. At this time, the motor 217 is started, driving the rotating arm 23 to rotate, which in turn drives the limit rod 24 to move... The limiting rod 24 moves in a circular motion, contacting the inner side of the sliding sleeve 25, which in turn drives the sliding sleeve 25 and the slider 26 to reciprocate on the upper surface of the slide rail 27. When the slider 26 moves to the end of the slide rail 27, it abuts against one side of the clamping frame 28, compressing the first spring 211, thereby inserting the reed tooth 29 into the reed plate 210 on one side. This is more convenient than traditional manual insertion. After inserting one reed tooth 29, the position of the reed plate 210 can be adjusted to insert the next tooth. By inserting the reed tooth 29 into the inner side of the clamping frame 28, a simple operation, such as turning the knob 212 to drive the threaded rod 213, causes the clamping head 214 to move vertically downward to complete the clamping. Then, starting the motor 217 can achieve a series of continuous operations. The action drives the rotating arm 23, limiting rod 24, sliding sleeve 25, slider 26 and other components to work together to insert the reed tooth 29 into the reed plate 210. Compared with the traditional manual insertion, this greatly simplifies the operation process and significantly improves work efficiency. When clamping the reed tooth 29, the movable clamping head 214 can be adjusted to a certain extent to reduce the stress generated by clamping the reed tooth 29 and avoid damaging it. This is of great significance for ensuring product quality and reducing the defect rate, and can effectively save production costs. This device is suitable for reeds of various specifications, and the position of the reed plate 210 can be adjusted after inserting one reed tooth 29 to facilitate the insertion of the next one. It can flexibly adapt to different production needs and can play an efficient role in diverse production scenarios. The user can extend the clamping arm 219 outwards, then place the reed plate 210 on one side of the placement plate 218. At this time, the clamping arm 219 is clamped inwards, and simultaneously the bolt 220 on one side of the placement plate 218 is rotated, so that the end of the bolt 220 abuts against one side of the clamping arm 219, thereby limiting the position of the clamping arm 219. This allows it to accommodate reed plates 210 of different sizes. By extending the clamping arm 219, clamping, and rotating the bolt 220 to abut against the clamping arm 219, its position can be limited, enabling quick adaptation to reed plates 210 of different sizes. This means that one reed press machine can be used to process reeds of various specifications, reducing the cost for enterprises to purchase multiple machines for different specifications of products, significantly improving the versatility of the equipment. The operation process only requires simple stretching, clamping, and rotating actions.This allows for the adaptation of reeds of different sizes 210 without complicated debugging or component replacement, greatly improving work efficiency and reducing the labor intensity of operators.

[0030] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the present utility model.

Claims

1. A spring-feeding machine suitable for multi-specification steel reeds, comprising a processing table (1), characterized in that: It also includes a processing mechanism (2) disposed on the outer side of the end of the processing table (1); The processing mechanism (2) includes a mounting plate (21), which is fixedly connected to the upper surface of the processing table (1). A support frame (22) is fixedly connected to the upper surface of the mounting plate (21). A rotating arm (23) is rotatably connected to one side of the support frame (22). A limit rod (24) is fixedly connected to the outer side of one end of the rotating arm (23). A sliding sleeve (25) is provided on the outer side of the limit rod (24). The inner wall surface of the sliding sleeve (25) is in contact with the outer side of the limit rod (24). A sliding sleeve (25) is fixedly connected to the outer side of one end of the sliding sleeve (25). A slider (26) is connected to the upper surface of the mounting plate (21), and a slide rail (27) is installed on the upper surface of the mounting plate (21). The slide rail (27) is slidably connected to the slide rail (27). A clamping frame (28) is slidably connected to the outer side of one end of the slide rail (27). A reed tooth (29) is provided on the inner side of the clamping frame (28). A reed plate (210) is provided on one side of the processing table (1). A first clamping mechanism for fixing the reed tooth (29) is provided on the inner side of the clamping frame (28). A second clamping mechanism for adapting to reed plates (210) of multiple sizes is provided on one side of the processing table (1).

2. The spring fitting machine applicable to multi-specification steel reeds according to claim 1, characterized in that: The first clamping mechanism includes a first spring (211), which is fixedly connected to one side of the clamping frame (28). The outer side of the end of the first spring (211) is fixedly connected to one side of the slide rail (27). A threaded rod (213) is threadedly connected to the inner side of the top of the clamping frame (28). A knob (212) is fixedly connected to the outer side of one end of the threaded rod (213), and a clamping head (214) is movably connected to the outer side of the other end of the threaded rod (213).

3. A spring-feeding machine suitable for multi-specification steel reeds according to claim 2, characterized in that: The clamping head (214) is fixedly connected to two sides of a sliding column (215). The outer side of the sliding column (215) is slidably connected to the inner side of the top of the clamping frame (28). The clamping head (214) is made of rubber.

4. A spring-feeding machine suitable for multi-specification steel reeds according to claim 3, characterized in that: A second spring (216) is provided on the outer side of the slide column (215). The outer ends of the two ends of the second spring (216) are fixedly connected to the outer end of one end of the clamping frame (28) and the outer end of one end of the slide column (215), respectively.

5. A spring-feeding machine suitable for multi-specification steel reeds according to claim 1, characterized in that: A motor (217) is installed on the outer side of the top of the support frame (22), and the outer side of the main shaft of the motor (217) is fixedly connected to the rotation connection of the rotating arm (23).

6. A spring-feeding machine suitable for multi-specification steel reeds according to claim 1, characterized in that: The second clamping mechanism includes a placement plate (218), which is slidably connected to the outer side of one end of the processing table (1). The placement plate (218) has an L-shaped structure, and the reed plate (210) is placed on the inner side of the placement plate (218).

7. A spring-feeding machine suitable for multi-specification steel reeds according to claim 6, characterized in that: Clamping arms (219) are slidably connected to the inner sides of both ends of the placement plate (218), and the inner side of the clamping arms (219) is in contact with the outer sides of both ends of the reed plate (210).

8. A spring-feeding machine suitable for multi-specification steel reeds according to claim 7, characterized in that: A bolt (220) is threaded onto one side of the placement plate (218), and the bolt (220) passes through the placement plate (218) and contacts one side of the clamping arm (219).