Full-automatic sponge vertical cutting machine

Abstract

The utility model discloses a full-automatic sponge vertical cutting machine which comprises a bottom plate, a long hole is formed in the bottom plate, round holes are formed in the inner walls of the two sides of the long hole, a linkage rod and a connecting rod are arranged in the two round holes respectively, the ends, close to each other, of the linkage rod and the connecting rod are fixedly connected with the same placing plate, and a clamping assembly is arranged on the placing plate. The other end of the linkage rod is fixedly sleeved with a driven gear, a fixing plate is fixedly installed on the top side of the bottom plate, a driving assembly is arranged on one side of the fixing plate, by arranging the motor, the driving gear, the driven gear and the linkage rod, the inclination angle of the sponge can be adjusted, and the rotating speed of the motor can be adjusted according to actual requirements; when the rotating speed is high, the placing plate rotates rapidly to achieve large-angle inclination, and when the rotating speed is low, the placing plate can be accurately adjusted to the needed angle, so that diversified sponge cutting requirements are met, sponge products with special shapes or inclination angles can be accurately cut, and the cutting efficiency and quality are improved.

Description

Technical Field

[0001] This utility model relates to the field of sponge vertical cutting machine technology, and in particular to a fully automatic sponge vertical cutting machine. Background Technology

[0002] With the increasing demand for diversified sponge products in the market, the limitations of traditional vertical cutting machines are becoming increasingly apparent. On the one hand, in the production of some high-end sponge products, it is necessary to cut sponge blocks with specific tilt angles to meet product design requirements. However, existing vertical cutting machines cannot flexibly adjust the cutting angle, resulting in low production efficiency and difficulty in guaranteeing product quality. On the other hand, in the highly competitive environment of the sponge cutting industry, improving cutting efficiency and product quality has become a key factor for enterprise development.

[0003] In the field of sponge cutting, traditional vertical cutting machines mainly use vertical or horizontal cutting methods, and their cutting angles are relatively fixed, so they can only perform simple straight-line cutting. This cutting method cannot meet the diverse needs of sponge cutting. For example, for sponge products with special shapes or tilt angles, traditional vertical cutting machines have difficulty achieving precise cutting. Therefore, a fully automatic sponge vertical cutting machine is proposed to solve the above problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a fully automatic sponge vertical cutting machine to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A fully automatic sponge vertical cutting machine includes a base plate with an elongated hole on each side of the inner wall. A circular hole is formed on each side of the elongated hole, and a linkage rod and a connecting rod are respectively installed in the two circular holes. The ends of the linkage rod and the connecting rod, which are close to each other, are fixedly connected to the same placement plate. A clamping assembly is installed on the placement plate. A driven gear is fixedly sleeved on the other end of the linkage rod. A fixing plate is fixedly installed on the top side of the base plate, and a driving assembly is installed on one side of the fixing plate. A measuring assembly is installed above the base plate, and a bracket is fixedly installed on the top side of the base plate. A cutting assembly is installed below the bracket.

[0007] Preferably, the clamping assembly includes side plates fixedly installed on both sides of the placement plate, and a first electric push rod fixedly installed on the side of the two side plates that are far apart from each other. The output ends of the two first electric push rods pass through the side plates and are fixedly connected to clamping plates.

[0008] Preferably, the drive assembly includes a motor fixedly mounted on one side of a fixed plate, the output end of the motor rotating through the fixed plate and fixedly sleeved with a drive gear, and the drive gear meshing with the driven gear.

[0009] Preferably, the measuring component includes a pointer fixedly sleeved at the other end of a connecting rod, and an angle ruler fixedly installed on the top side of the base plate, with the pointer pointing to the angle ruler.

[0010] Preferably, the cutting assembly includes a second electric push rod fixedly installed on the top side of the bracket, the output end of the second electric push rod passing through the bracket and fixedly connected to a top plate, a slot being provided on one side of the top plate, a plug being inserted into the slot, and a cutter being fixedly installed on the bottom side of the plug.

[0011] Preferably, a controller is fixedly installed on the top side of the base plate, and the controller is electrically connected to the motor, the first electric push rod and the second electric push rod. Support legs are fixedly installed on the bottom side of the base plate, and the number of support legs is four.

[0012] Preferably, two limiting rings are fixedly sleeved on the outer side of the linkage rod, and the sides of the two limiting rings that are close to each other are respectively attached to one side of the inner wall of the elongated hole and one side of the bottom plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. By setting up a motor, drive gear, driven gear, and linkage rod, the tilt angle of the sponge can be adjusted. The motor speed can be adjusted according to actual needs. When the speed is high, the placement plate rotates quickly to achieve a larger tilt angle, and when the speed is low, it can be precisely adjusted to the required angle. This meets the diverse sponge cutting needs. For sponge products with special shapes or tilt angles, it can achieve precise cutting, improving cutting efficiency and quality.

[0015] 2. By setting a pointer and an angle ruler, the sponge can be adjusted more precisely. The pointer rotates with the placement plate and points to the angle ruler, providing the operator with an intuitive reference. When the pointer points to the required cutting angle, the motor stops running to ensure that the cutting angle is accurate. This design avoids the problem of traditional vertical cutting machines being unable to achieve precise cutting due to fixed angles. It can meet diverse sponge cutting needs and effectively improve cutting quality and efficiency. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model;

[0017] Figure 2 This is a cross-sectional view of the structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the active gear component of the present invention.

[0019] Figure 4 This is a schematic diagram of the cutting blade part of the structure of this utility model.

[0020] In the diagram: 1. Base plate; 2. Support leg; 3. Linkage rod; 4. Connecting rod; 5. Placement plate; 6. Driven gear; 7. Limit ring; 8. Pointer; 9. Fixing plate; 10. Motor; 11. Drive gear; 12. Side plate; 13. First electric push rod; 14. Clamping plate; 15. Bracket; 16. Second electric push rod; 17. Top plate; 18. Slot; 19. Insert block; 20. Cutter; 21. Angle ruler; 22. Controller. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Reference Figure 1-4 An automatic sponge vertical cutting machine includes a base plate 1 with an elongated hole. Two circular holes are formed on the inner walls of the elongated hole, each containing a linkage rod 3 and a connecting rod 4. The ends of the linkage rod 3 and the connecting rod 4, close to each other, are fixedly connected to a common placement plate 5. A clamping assembly is mounted on the placement plate 5. A driven gear 6 is fixedly sleeved on the other end of the linkage rod 3. A fixing plate 9 is fixedly installed on the top side of the base plate 1. A drive assembly is located on one side of the fixing plate 9. A measuring assembly is located above the base plate 1. A bracket 15 is fixedly installed on the top side of the base plate 1. A cutting assembly is located below the bracket 15. The drive assembly includes a motor 10 fixedly installed on one side of the fixing plate 9. The output end of the motor 10 rotates through the fixing plate 9 and is fixedly sleeved with a drive gear 11. The drive gear 11 meshes with the driven gear 6. The machine is powered by an electric... When the sponge is fixed and angle adjustment is needed, the motor 10 starts running, driving the drive gear 11 to rotate. Since the drive gear 11 meshes with the driven gear 6, the driven gear 6 will synchronously drive the linkage rod 3 to rotate under the transmission action of the drive gear 11. The linkage rod 3 and the connecting rod 4 are fixedly connected to the placement plate 5 at their close ends. Therefore, when the linkage rod 3 rotates, the placement plate 5 will rotate synchronously, thereby tilting the sponge and laying the foundation for subsequent cutting. During this process, the speed of the motor 10 can be adjusted according to actual needs. The change in speed will directly affect the speed and angle of the sponge tilt. When the speed of the motor 10 is high, the placement plate 5 will rotate quickly to achieve a larger tilt angle. Conversely, when the speed is low, the placement plate 5 will rotate slowly, which can accurately adjust to the required tilt angle.

[0023] Specifically, the measuring component includes a pointer 8 fixedly sleeved on the other end of the connecting rod 4, and an angle ruler 21 fixedly installed on the top side of the base plate 1. The pointer 8 points to the angle ruler 21. By setting the pointer 8 and having the pointer 8 point to the angle ruler 21, the placement plate 5 can be referenced by the angle pointed to by the pointer 8 when it rotates. When the pointer 8 points to the tilt angle that needs to be cut, the motor 10 can stop running, and then the sponge can be cut.

[0024] Specifically, the clamping assembly includes side plates 12 fixedly installed on both sides of the placement plate 5. A first electric push rod 13 is fixedly installed on the side of each side plate 12 that is far apart from each other. The output ends of both first electric push rods 13 pass through the side plates 12 and are fixedly connected to clamping plates 14. During the operation of the fully automatic sponge vertical cutting machine, the sponge to be cut is first placed on the placement plate 5. Then, the two first electric push rods 13 are simultaneously activated, pushing the two clamping plates 14 closer together, thereby clamping and fixing the sponge. This operation ensures that the sponge will not shift during the cutting process, facilitating subsequent cutting. The accuracy of the cutting is guaranteed, and to further improve the cutting precision, the position of the sponge can be finely adjusted after it is clamped and fixed. The operator can control the stroke of the first electric push rod 13 to keep the sponge in a horizontal and centered position on the placement plate 5, so as to avoid the cutting effect being affected by the position deviation of the sponge. At the same time, during the cutting process, the pressure of the first electric push rod 13 is monitored by the controller 22 to ensure that the sponge maintains a stable clamping state during the cutting process. In this way, not only can the cutting precision be guaranteed, but the service life of the cutting tool can also be extended and the production efficiency can be improved.

[0025] Specifically, the cutting assembly includes a second electric push rod 16 fixedly installed on the top side of the bracket 15. The output end of the second electric push rod 16 passes through the bracket 15 and is fixedly connected to the top plate 17. A slot 18 is provided on one side of the top plate 17. A plug block 19 is inserted into the slot 18. A cutter 20 is fixedly installed on the bottom side of the plug block 19. After the sponge is fixed by the two clamps 14, the second electric push rod 16 is activated, which drives the cutter 20 to move downward. During the downward movement, the cutter 20 can complete the inclined cutting of the sponge. Because the plug block 19 is provided, and because the cutter 20 is inserted into the slot 18 through the plug block 19, when the cutter 20 needs to be replaced, the plug block 19 can be directly removed from the slot 18 to replace the cutter 20.

[0026] Specifically, a controller 22 is fixedly installed on the top side of the base plate 1. The controller 22 is electrically connected to the motor 10, the first electric push rod 13, and the second electric push rod 16. Four support legs 2 are fixedly installed on the bottom side of the base plate 1. Two limiting rings 7 are fixedly sleeved on the outer side of the linkage rod 3. The sides of the two limiting rings 7 that are close to each other are respectively attached to one side of the inner wall of the elongated hole and one side of the base plate 1. By setting up the controller 22, the controller 22 plays a key role in the operation of the fully automatic sponge vertical cutting machine. It can accurately control the motor 10, the first electric push rod 13, and the second electric push rod 16. The operation of the first electric push rod 13 and the second electric push rod 16 is driven by the motor 10 to rotate the drive gear 11, which in turn drives the driven gear 6 and the linkage rod 3 to rotate. The first electric push rod 13 clamps and fixes the sponge before cutting to ensure that the sponge remains stable during the cutting process. The second electric push rod 16 drives the cutter 20 to perform the cutting operation. By setting two limit rings 7, the two limit rings 7 can limit the linkage rod 3, so that it can only rotate and will not deviate to the left or right, thereby ensuring that the driven gear 6 is always meshed with the drive gear 11.

[0027] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer for control.

[0028] In use: Place the sponge to be cut on the placement plate 5, then simultaneously activate the two first electric push rods 13 to move the two clamping plates 14 closer together, thus clamping and fixing the sponge and preventing displacement during cutting. After fixing, when angle adjustment is needed, the motor 10 drives the drive gear 11 to rotate. Because the drive gear 11 meshes with the driven gear 6, the driven gear 6 synchronously drives the linkage rod 3 to rotate under the meshing transmission of the drive gear 11. The same placement plate 5 is fixedly connected to one end of the linkage rod 3 and the connecting rod 4, so when the linkage rod 3 rotates, it will synchronously drive the placement plate 5 and the connecting rod 4 to rotate. Since the other end of the connecting rod 4 is fixedly sleeved with a pointer 8, and the pointer 8 points to the angle ruler 21, the placement plate 5 can be referenced by the angle pointed to by the pointer 8 when it rotates. When the pointer 8 points to the tilt angle that needs to be cut, the motor 10 stops running, and then the second electric push rod 16 is started to drive the cutter 20 to move down. During the downward movement, the cutter 20 can complete the tilt cut of the sponge.

[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A full-automatic sponge vertical cutting machine comprising a base plate (1), characterized in that, The bottom plate (1) is provided with a long hole, the inner walls of both sides of the long hole are provided with a circular hole, two circular holes are respectively provided with a linkage rod (3) and a connecting rod (4), the linkage rod (3) and the connecting rod (4) are fixedly connected with the same placing plate (5) at one end close to each other, the placing plate (5) is provided with a clamping assembly, the other end of the linkage rod (3) is fixedly sleeved with a driven gear (6), the top side of the bottom plate (1) is fixedly installed with a fixed plate (9), one side of the fixed plate (9) is provided with a driving assembly, the top of the bottom plate (1) is provided with a measuring assembly, the top side of the bottom plate (1) is fixedly installed with a support (15), the lower side of the support (15) is provided with a cutting assembly.

2. A full-automatic sponge vertical cutting machine according to claim 1, characterized in that, The clamping assembly comprises two side plates (12) fixedly installed on both sides of the placing plate (5), and a first electric push rod (13) is fixedly installed on the side away from each other of the two side plates (12), and the output end of the two first electric push rods (13) penetrates the side plate (12) and is fixedly connected with a clamping plate (14).

3. The full-automatic sponge vertical cutting machine according to claim 1, characterized in that, The driving assembly comprises a motor (10) fixedly installed on one side of the fixed plate (9), the output end of the motor (10) penetrates the fixed plate (9) and is fixedly sleeved with a driving gear (11), and the driving gear (11) is engaged with the driven gear (6).

4. The full-automatic sponge vertical cutting machine according to claim 1, characterized in that, The measuring assembly comprises a pointer (8) fixedly sleeved at the other end of the connecting rod (4), and an angle ruler (21) is fixedly installed on the top side of the bottom plate (1), and the pointer (8) points to the angle ruler (21).

5. The full-automatic sponge vertical cutting machine according to claim 1, characterized in that, The cutting assembly comprises a second electric push rod (16) fixedly installed on the top side of the support (15), the output end of the second electric push rod (16) penetrates the support (15) and is fixedly connected with a top plate (17), one side of the top plate (17) is provided with a slot (18), a plug block (19) is inserted in the slot (18), and a cutter (20) is fixedly installed on the bottom side of the plug block (19).

6. The full-automatic sponge vertical cutting machine according to claim 1, characterized in that, The top side of the bottom plate (1) is fixedly installed with a controller (22), the controller (22) is electrically connected with the motor (10), the first electric push rod (13) and the second electric push rod (16), and the bottom side of the bottom plate (1) is fixedly installed with a supporting leg (2), and the number of the supporting leg (2) is four.

7. The full-automatic sponge vertical cutting machine according to claim 1, characterized in that, The outer side of the linkage rod (3) is fixedly sleeved with two limiting rings (7), and the side close to each other of the two limiting rings (7) is respectively matched with the inner wall of one side of the long hole and one side of the bottom plate (1).

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