Forming die for non-planar woven surface

Abstract

A forming die for a non-planar woven surface comprises a bottom plate, and the bottom plate is fixed to a frame to be woven; a plurality of shaping plates are arranged on the bottom plate, forming surfaces are arranged on the shaping plates, the forming surfaces of the plurality of shaping plates are combined to form a shaping surface, the shaping surface extends into the weaving area of the frame, and the weaving material covers the shaping surface, so that the surface of a woven finished product is similar to the shape of the shaping surface. The utility model has the beneficial effects that: 1, the forming die is arranged in the frame, so that a weaving material can be tightly attached to the surface of the forming die for weaving, and a stereoscopic weaving surface is formed; according to the method, the limitation that only a planar woven structure can be generated in a traditional weaving technology is broken through, the woven product with a complex three-dimensional shape can be manufactured, and the attractiveness and design diversity of the product are greatly improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of rattan weaving technical field, specifically a forming die of non-planar weaving surface. BACKGROUND

[0002] Rattan, bamboo and other natural weaving materials, due to their flexibility and plasticity, have been widely used in the manufacture of furniture, decorations and other products for a long time. Nowadays, plastic rattan is also used for weaving. This traditional weaving process mainly relies on manual operation. Craftspeople form a planar structure with certain strength and flexibility by interlacing the weaving materials. These flat woven surfaces are widely used in products such as tables, chairs, screens and baskets. Because of their simplicity in production and ease of material procurement, they have become a common form in many daily necessities.

[0003] However, as consumers increasingly demand aesthetics and personalization in home decor and daily necessities, traditional planar woven products have gradually revealed some defects that cannot be ignored.

[0004] Firstly, the lack of three-dimensionality is a major limitation of traditional woven products. Since the traditional weaving process is mainly operated on a plane, the finished products are usually two-dimensional and flat. This flat structure is relatively monotonous in appearance and cannot create a rich spatial hierarchy and three-dimensionality, making the woven products appear relatively rigid in design and lacking in variety.

[0005] Secondly, the limitation in design is also a significant deficiency in the existing technology. In the existing technology, craftspeople attempt to enhance the aesthetics of products by increasing the weaving density or adding decorative elements to the planar woven surface. However, these methods can only improve the two-dimensional plane and cannot achieve true three-dimensional modeling. When it comes to making woven products with complex three-dimensional shapes, the existing process often struggles to ensure that the weaving material closely fits the complex shape, resulting in unsatisfactory finished products.

[0006] In addition, low production efficiency is also a major pain point of traditional weaving processes. In order to achieve certain specific shapes or effects, craftspeople have to rely on manual operation and try to form three-dimensional structures by constantly adjusting the weaving surface or manually folding. This method is not only complex and time-consuming, but also difficult to apply in mass production, resulting in high production costs and difficulty in ensuring the quality and consistency of products. Therefore, it is necessary to make further improvements. INVENTION CONTENTS

[0007] The purpose of the utility model is to overcome the shortcomings of the existing technology and provide a forming die of non-planar weaving surface with simple structure, easy to use, and capable of realizing complex three-dimensional woven surfaces, thereby improving the overall aesthetics and market competitiveness of woven products.

[0008] The purpose of this utility model is achieved through the following means: a forming mold for a non-planar woven surface, comprising a base plate, the base plate being fixed to a frame to be woven; a plurality of shaping plates are provided on the base plate, the shaping plates being provided with forming surfaces, the forming surfaces of the plurality of shaping plates being combined to form a shaping surface, the shaping surface extending into the woven area of ​​the frame, the woven material covering the shaping surface, so that the surface of the woven finished product is similar in shape to the shaping surface.

[0009] Furthermore, the shaping plate is provided with mounting slots, which are clamped and fixed on the base plate.

[0010] Furthermore: the base plate is installed horizontally, and the shaping plate is installed vertically on the base plate.

[0011] Furthermore: the forming surface is disposed on the top surface of the shaping plate.

[0012] Furthermore, the shaping plate is provided with a number of weight-reducing holes, which are set through the shaping plate.

[0013] The beneficial effects of this utility model are as follows: 1. By setting a forming mold inside the frame, this utility model allows the woven material to be woven tightly against the surface of the forming mold, thereby forming a three-dimensional woven surface. This method breaks through the limitation of traditional weaving technology, which can only generate planar woven structures, and can produce woven products with complex three-dimensional shapes, greatly improving the aesthetics and design diversity of the products.

[0014] 2. Since the forming mold determines the final shape of the woven surface during the weaving process, after weaving is completed, the forming mold can be easily disassembled without complicated post-weaving adjustments or repairs. This greatly simplifies the production process and improves overall production efficiency. Attached Figure Description

[0015] Figure 1 This image shows the effect of using this mold on a chair.

[0016] Figure 2 , 3 This is a schematic diagram of the forming mold structure.

[0017] Figure 4 This is a schematic diagram of the structure of this utility model after the vertical surface is woven on the forming mold.

[0018] Figure 5 This is a schematic diagram of the structure of this utility model after the vertical and parallel surfaces are woven on the forming mold.

[0019] Figure 6 In this utility model Figure 5 Enlarged view of the structure of part A. Detailed Implementation

[0020] The utility model makes further specific illustration in combination with the drawings. A non-planar woven surface forming die, it includes bottom plate 1, bottom plate 1 is fixed with the frame 2 to be woven, the bottom plate 1 is provided with several setting plate 3, is provided with the forming surface 4 on setting plate 3, and the forming surface 4 of several setting plate 3 combination forms the setting surface, the setting surface extends into the weaving area of frame 2, and the weaving material 5 covers on the setting surface, so that the surface of the finished product woven is similar with the shape of setting surface.

[0021] In one embodiment: the setting plate 3 is provided with installation buckle slot 6, and the installation buckle slot 6 is clamped on the bottom plate 1 and fixed.

[0022] In one embodiment: the bottom plate 1 is installed horizontally, and the setting plate 3 is installed vertically on the bottom plate 1.

[0023] In one embodiment: the forming surface 4 is arranged on the top surface of the setting plate 3.

[0024] In one embodiment: the setting plate 3 is provided with a plurality of lightening holes, and the lightening holes are arranged through the setting plate 3.

[0025] Working principle: the utility model provides a non-planar woven surface forming die, when using, the forming die is fixed on the frame, and the weaving material is guided to weave based on this, so that the woven surface with three-dimensional shape is realized. The method comprises the following main steps:

[0026] 1. First, set up a frame 2, the inside of the frame is hollow structure, forms a weaving area for weaving operation. The shape and size of the frame are selected and adjusted according to the woven product to be made, which provides a stable support structure for the entire weaving process. The frame can be rectangular, circular, or other shapes, which can be designed according to the needs of furniture.

[0027] 2. Next, fix the forming die on the frame 2. The shape of the forming die determines the three-dimensional shape of the final woven surface. The forming surface of the forming die, i.e. the inner side of the final product surface, extends into the weaving area of the frame. Under the guidance of the forming die, the weaving material can be woven according to the predetermined three-dimensional shape. This process ensures that the woven surface can closely fit the surface of the die during the forming process, forming the expected three-dimensional effect.

[0028] After the forming die is fixed, the weaving material is used to weave in the frame. The weaving material 5 passes around the frame frame, and gradually completes the weaving of the finished product surface. During the weaving process, the weaving material will be woven along the setting surface of the forming die, so that the bottom of the finished product surface closely fits the setting surface of the forming die. In this way, the woven surface can accurately copy the three-dimensional shape of the setting surface of the forming die.

[0029] As Figure 4 , 5 shown in the specific operation, the woven material needs to weave the vertical surface perpendicular to the extension direction of the forming plate first, and the rattan on several vertical surfaces roughly forms the form of the rattan surface, and then the parallel surface parallel to the extension direction of the forming plate is woven. This sequential weaving method helps to ensure the smooth transition between the woven surfaces, and through weaving processes such as "one pick and one pressing method", the woven surface can be more structural and aesthetic.

[0030] 4. When the weaving is completed, the finished surface has the expected three-dimensional shape. At this time, the final woven product can be obtained by simply disassembling the forming mold. Since the forming mold provides shape support throughout the weaving process, complex post-processing operations are not required.

[0031] Compared with the traditional technology: in the utility model, the three-dimensional shape of the woven surface can be accurately controlled by fixing the forming mold in the frame. The existence of the forming mold ensures that the woven material can completely fit its surface during the weaving process, thereby forming a woven surface with an accurate three-dimensional shape after completion. Compared with traditional flat weaving technology, the utility model breaks through the two-dimensional limitation and can realize complex three-dimensional shapes.

[0032] In addition, the method of the utility model combines weaving and forming processes, simplifying the overall operation process. Through the preset of the forming mold, the laying process of the woven material is effectively guided, reducing the complexity of manual operation. The finished surface is basically formed during the weaving process, reducing the need for subsequent adjustment and significantly improving production efficiency.

[0033] Further: the forming surface of the forming mold of the utility model can be designed into various shapes as needed, and different shaping surfaces can be assembled by changing the number or installation position of the shaping plates, so that the woven product can present a variety of three-dimensional shapes. This feature greatly enhances the aesthetic appearance and market competitiveness of the woven product, while meeting the needs of consumers for personalized and diversified products.

[0034] At the same time, the method of the utility model is suitable for a variety of woven materials, not only natural materials such as rattan and bamboo strips, but also modern materials such as synthetic fibers. This makes the method widely applicable in various fields, including the manufacture of household goods, decorations and fashion accessories, and has strong adaptability. Through the introduction of the forming mold, the utility model greatly simplifies the complexity of the weaving process and reduces the skill requirements for the operator. At the same time, since the finished surface is basically shaped during the weaving process, the subsequent process is simplified, which is very suitable for large-scale production applications.

[0035] In conclusion, the utility model discloses a combination of forming die and weaving technology, successfully solves the problem of lack of stereoscopic effect and low production efficiency of traditional woven surface, and provides an efficient and flexible solution for the design and manufacture of woven products.

[0036] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited to the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principle of the utility model, and various changes and improvements can be made to the utility model without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed.

Claims

1. A forming mold for a non-planar woven surface, characterized by: It includes the bottom plate (1), the bottom plate (1) is fixed with the frame (2) to be woven;The bottom plate (1) is provided with several setting plates (3), the setting plate (3) is provided with the forming surface (4), the forming surface (4) of several setting plates (3) is combined to form the setting surface, the setting surface extends into the weaving area of the frame (2), and the weaving material (5) is covered on the setting surface, so that the surface of the finished product woven is similar to the shape of the setting surface.

2. A forming mold for a non-planar woven surface according to claim 1, wherein: The setting plate (3) is provided with a mounting buckle slot (6), and the mounting buckle slot (6) is clamped on the bottom plate (1) to be fixed.

3. A forming mold for a non-planar woven surface according to claim 1, wherein: The bottom plate (1) is transversely installed, and the setting plate (3) is vertically installed on the bottom plate (1).

4. A forming mold for a non-planar woven surface according to claim 1, wherein: The forming surface (4) is arranged on the top surface of the setting plate (3).

5. A forming mold for a non-planar woven surface according to claim 1, wherein: The setting plate (3) is provided with a plurality of lightening holes (7), and the lightening holes (7) penetrate through the setting plate (3).

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