Negative pressure type automatic racking machine for molded tiles
The molded tile negative pressure automatic loading machine uses suction cups and negative pressure fans to achieve automated transfer of molded tiles, which solves the problems of high labor intensity and low efficiency of manual operation, improves transfer efficiency and reduces damage rate.
Patent Information
- Application Number
- CN202520463802.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-17
AI Technical Summary
Currently, molded tiles still require manual operation after exiting the stamping machine, which is labor-intensive, inefficient, and has a high damage rate, making it difficult to achieve automated transfer.
The machine uses a negative pressure automatic loading machine for molded tiles, which uses suction cups and negative pressure fans to pick up the molded tiles and automatically transfers them to multiple heights and positions through guide rails and drive mechanisms.
It improves the transfer efficiency of molded tiles, reduces the damage rate, realizes automated transfer of molded tiles, and saves manpower.
Smart Images
Figure CN223918280U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to tile production equipment technical field especially relates to a kind of moulding tile negative pressure type automatic shelf machine. BACKGROUND
[0002] Clay tile, also known as red tile, its production process includes mud refining, extrusion, cutting, stamping forming, drying and other processes. At present, the extrusion, cutting and stamping forming of clay tile greenware have realized automatic production. In this automatic production, the cut greenware is continuously conveyed by a conveying line, and multiple stamping machines are used in conjunction with the conveying line to match the greenware cutting efficiency. After stamping, the greenware forms a moulding tile. To save labor, the moulding tile is currently discharged from the stamping machine and then grabbed by a simple mechanical hand to another conveying line. Because the just-stamped greenware still contains a lot of water and has a soft texture, most of the work is still completed by manual labor, which is labor-intensive and inefficient, and has a high damage rate. SUMMARY
[0003] To solve the above problems, the utility model provides a kind of moulding tile negative pressure type automatic shelf machine.
[0004] To achieve the above purpose, the utility model adopts the following technical scheme: a kind of moulding tile negative pressure type automatic shelf machine, including sucking disc group, sucking disc holder, base, support, negative pressure fan, first driving mechanism and second driving mechanism, the sucking disc group includes at least two sucking discs, the sucking disc holder is equipped with at least one sucking disc group, the sucking disc holder both ends are fixed with one L type connecting rod respectively, the L type connecting rod is fixed with at least one sucking disc holder, the L type connecting rod is connected with support by first sliding block and first guide rail, the support is connected with base by second sliding block and second guide rail, the base is square frame, the first driving mechanism is fixed on the top surface of support, the second driving mechanism is fixed in the back wall of base, the negative pressure fan is fixed in the back wall of support, the negative pressure fan is communicated with sucking disc by main pipe, large branch pipe and small branch pipe.
[0005] Preferably, the front wall of the support is fixed with the first guide rail, the first sliding block is sleeved on the first guide rail, the first sliding block is provided with a connecting plate in front, the connecting plate is fixed on the front wall of the first sliding block by bolts, the connecting plate is provided with a connecting rod in front, the connecting rod is fixed on the front wall of the connecting plate by bolts, and the L-shaped connecting rod is fixed on the front wall of the connecting rod by bolts.
[0006] Preferably, the top surface of the base is fixed with the second guide rail, the second sliding block is sleeved on the second guide rail, and the second sliding block is fixed on the bottom surface of the support. The inside of the base is provided with a cross bar.
[0007] Preferably, the top surface of the support is provided with a first support plate on both sides, the first support plate is provided with a fourth through hole, the first drive mechanism is provided with a first roller shaft, the first roller shaft passes through the fourth through hole, the diameter of the first roller shaft is equal to the hole diameter of the fourth through hole, the first roller shaft is provided with a first transmission wheel at both ends, the first transmission wheel is located at the outer end of the first support plate, the first transmission wheel is provided with a first belt with interlocking teeth, one end of the first belt is connected to the top end of the first sliding block, the other end of the first belt is connected to the counterweight.
[0008] Preferably, the front end and the rear end of the base are provided with a second roller shaft, the second roller shaft at the rear end penetrates the second drive mechanism, the second roller shaft at the front end penetrates the second support plate, the second support plate is fixed to the inner front wall of the base, the second roller shaft is provided with a second transmission wheel at both ends, the second transmission wheel is provided with a second belt with interlocking teeth.
[0009] Preferably, the top surface of the suction disc holder is provided with a first through hole equal in number to the suction discs, the first through hole is composed of two intersecting circles, the diameter of the circle of the first through hole is equal to the diameter of the top of the suction disc, the side wall of the suction disc holder is provided with a plurality of second through holes, the hole diameter of the second through hole is equal to the outer diameter of the large branch pipe, the top surface of the suction disc holder is provided with a gas branch device equal in number to the suction disc group, the gas branch device is arranged in the middle of the suction disc group, one end of the small branch pipe is connected to the gas branch device, the other end of the small branch pipe is connected to the suction disc, one end of the large branch pipe is connected to the gas branch device, the other end of the large branch pipe is connected to the main pipe.
[0010] Preferably, the part of the main pipe connected to the large branch pipe is erected on the U-shaped holder, the U-shaped holder is fixed to the front wall of the connecting rod by bolts, the L-shaped connecting rod is provided with a third through hole, the main pipe penetrates the third through hole, the pipe diameter of the main pipe is equal to the hole diameter of the third through hole.
[0011] Preferably, the outer side wall of the support is fixedly connected to the second connecting block, the second connecting block is fixedly connected to the top end of the track, the track is provided with a track limiting groove below, the track limiting groove is fixedly connected to the first connecting block, the first connecting block is fixedly connected to the outer side wall of the base, the first connecting block is U-shaped, and the second connecting block is L-shaped.
[0012] Preferably, the inner side wall of the support is fixedly connected to the limiting block, the bottom end of the limiting block is provided with a bottom plate, the bottom plate is "7" shaped, the bottom plate is connected to the second belt, and the width of the bottom surface of the limiting block is equal to the width of the second belt.
[0013] Preferably, the first belt and the second belt are both toothed belts.
[0014] Compared with the prior art, the beneficial effects of the utility model are that: the utility model can suck the die-pressed tile from a position, place the die-pressed tile at multiple heights, improve die-pressed tile transfer work efficiency; through the negative pressure fan, the bottom of the sucking disc forms negative pressure, firmly sucks the die-pressed tile, reduces die-pressed tile damage rate; the utility model can realize multiple die-pressed tile simultaneous transfer, improves work efficiency, saves manpower. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the structure schematic diagram of the die-pressed tile negative pressure type automatic racking machine of the utility model.
[0016] Figure 2 It is the front view of the die-pressed tile negative pressure type automatic racking machine of the utility model.
[0017] Figure 3 It is the side view of the die-pressed tile negative pressure type automatic racking machine of the utility model.
[0018] Figure 4 It is the plan view of the die-pressed tile negative pressure type automatic racking machine of the utility model.
[0019] Figure 5 It is the structure schematic diagram of the sucking disc frame of the die-pressed tile negative pressure type automatic racking machine of the utility model.
[0020] Figure 6 It is the small branch pipe connecting structure schematic diagram of the die-pressed tile negative pressure type automatic racking machine of the utility model.
[0021] Figure 7 It is the main pipe fixing structure schematic diagram of the die-pressed tile negative pressure type automatic racking machine of the utility model.
[0022] Figure 8 It is the base structure schematic diagram of the die-pressed tile negative pressure type automatic racking machine of the utility model.
[0023] Figure 9 It is the support structure schematic diagram of the die-pressed tile negative pressure type automatic racking machine of the utility model.
[0024] Figure 10 It is the limiting block structure schematic diagram of the die-pressed tile negative pressure type automatic racking machine of the utility model.
[0025] Figure 11 It is the first belt structure schematic diagram of the die-pressed tile negative pressure type automatic racking machine of the utility model.
[0026] Figure 12 It is the counterweight block structure schematic diagram of the die-pressed tile negative pressure type automatic racking machine of the utility model.
[0027] Figure 13This is a schematic diagram of the first and second connecting blocks of the negative pressure automatic mounting machine for molded tiles of this utility model.
[0028] Figure Descriptions: 1. Suction cup assembly; 2. Suction cup holder; 21. First through hole; 22. Connecting rod; 221. U-shaped frame; 23. Second through hole; 24. Connecting plate; 25. L-shaped connecting rod; 251. Third through hole; 26. Small branch pipe; 27. Large branch pipe; 28. Gas brancher; 3. Base; 31. Crossbar; 4. Bracket; 41. First slider; 42. First guide rail; 43. Second slider; 44. Second guide rail; 45. First support plate. 451. Fourth through hole, 46. Limiting block, 461. Base plate, 5. Negative pressure fan, 51. Main pipe, 6. First drive mechanism, 61. First transmission wheel, 62. First belt, 63. First roller, 64. Counterweight, 7. Second drive mechanism, 71. Second transmission wheel, 72. Second belt, 73. Second support plate, 74. Second roller, 8. Track, 81. Track limiting groove, 82. First connecting block, 83. Second connecting block. Detailed Implementation
[0029] To provide a better understanding of the purpose, structure, features, and functions of this utility model, detailed descriptions are provided below with reference to specific embodiments.
[0030] Please refer to the reference. Figure 1 , Figure 2 , Figure 3 and Figure 4 An embodiment of the present invention provides a negative pressure automatic mounting machine for molded tiles, comprising a suction cup assembly 1, a suction cup frame 2, a base 3, a support 4, a negative pressure fan 5, a first driving mechanism 6, and a second driving mechanism 7. The suction cup assembly 1 includes at least two suction cups, and the suction cup frame 2 is provided with at least one suction cup assembly 1. An L-shaped connecting rod 25 is fixed to each end of the suction cup frame 2, and the L-shaped connecting rod 25 fixes at least one suction cup frame 2. The L-shaped connecting rod 25 is connected to the support 4 through a first slider 41 and a first guide rail 42. The support 4 is connected to the base 3 through a second slider 43 and a second guide rail 44. The base 3 is a square frame. The first driving mechanism 6 is fixed to the top surface of the support 4, and the second driving mechanism 7 is fixed to the inner rear wall of the base 3. The negative pressure fan 5 is fixed to the rear wall of the support 4, and the negative pressure fan 5 is connected to the suction cups through a main pipe 51, a large branch pipe 27, and a small branch pipe 26.
[0031] In one embodiment, such as Figure 1 , Figure 2 and Figure 3As shown, the front wall of the bracket 4 is fixed with a first guide rail 42, a first sliding block 41 is sleeved on the first guide rail 42, a connecting plate 24 is arranged in front of the first sliding block 41, the connecting plate 24 is fixed on the front wall of the first sliding block 41 by bolts, a connecting rod 22 is arranged in front of the connecting plate 24, the connecting rod 22 is fixed on the front wall of the connecting plate 24 by bolts, an L-shaped connecting rod 25 is fixed on the front wall of the connecting rod 22 by bolts, so that the L-shaped connecting rod 25 can move up and down with the suction disc holder 2 following the first sliding block 41, and the placing machine can be placed at multiple heights to place the molded tiles.
[0032] In an embodiment, as shown in Figure 1 and Figure 8 , the top surface of the base 3 is fixed with a second guide rail 44, a second sliding block 43 is sleeved on the second guide rail 44, and the second sliding block 43 is fixed on the bottom surface of the bracket 4, so that the bracket 4 can move forward and backward with the suction disc holder 2 following the second sliding block 43, and the placing machine can send the molded tiles to different horizontal positions.
[0033] In an embodiment, as shown in Figure 1 , Figure 9 , Figure 11 and Figure 12 , the top surface of the bracket 4 is provided with a first support plate 45 on both sides, the first support plate 45 is provided with a fourth through hole 451, the first drive mechanism 6 is provided with a first roller shaft 63, the first roller shaft 63 passes through the fourth through hole 451, the diameter of the first roller shaft 63 is equal to the hole diameter of the fourth through hole 451, the both ends of the first roller shaft 63 are provided with a first transmission wheel 61, the first transmission wheel 61 is located at the outer end of the first support plate 45, the first transmission wheel 61 is provided with a first belt 62 which is in gear engagement, one end of the first belt 62 is connected to the top end of the first sliding block 41, the other end of the first belt 62 is connected to a counterweight 64, which plays a role of tensioning the first belt 62 and counterweight, the first drive mechanism 6 rotates the first transmission wheel 61, drives the first belt 62 to move, and realizes the up and down movement of the first sliding block 41.
[0034] In an embodiment, as shown in Figure 1 and Figure 8 , the front end and the rear end of the base 3 are provided with a second roller shaft 74, the second roller shaft 74 at the rear end penetrates the second drive mechanism 7, the second roller shaft 74 at the front end penetrates a second support plate 73, the second support plate 73 is fixed on the inner front wall of the base, the both ends of the second roller shaft 74 are provided with a second transmission wheel 71, the second transmission wheel 71 is provided with a second belt 72 which is in gear engagement, the second drive mechanism 7 rotates the second transmission wheel 71, drives the second belt 72 to move.
[0035] In an embodiment, as shown in Figure 4 and Figure 6As shown, the top surface of the suction cup holder 2 is provided with the same number of first through holes 21 as the suction cups, the first through holes 21 are composed of two intersecting circles, the diameter of the circle of the first through hole 21 is equal to the diameter of the top of the suction cup, the side wall of the suction cup holder 2 is provided with a plurality of second through holes 23, the diameter of the second through hole 23 is equal to the outer diameter of the large branch pipe 27, the top surface of the suction cup holder 2 is provided with the same number of gas branch devices 28 as the suction cup group 1, the gas branch device 28 is arranged in the middle of the suction cup group 1, one end of the small branch pipe 26 is communicated with the gas branch device 28, the other end of the small branch pipe 26 is communicated with the suction cup, one end of the large branch pipe 27 is communicated with the gas branch device 28, the other end of the large branch pipe 27 is connected with the main pipe 51, so that air passes through the suction cup to the small branch pipe 26, enters the gas branch device 28, and then enters the main pipe 51 through the large branch pipe 27, and the main pipe 51 is communicated with the negative pressure fan 5.
[0036] In an embodiment, as shown in Figure 1 、 Figure 5 and Figure 7 , the part of the main pipe 51 connected with the large branch pipe 27 is erected on the U-shaped frame 221, the U-shaped frame 221 is fixed on the front wall of the connecting rod 22 by bolts, the side wall of the L-shaped connecting rod 25 is provided with a third through hole 251, the main pipe 51 penetrates through the third through hole 251, and the diameter of the main pipe 51 is equal to the diameter of the third through hole 251. The part of the main pipe 51 connected with the large branch pipe 27 moves up and down with the suction cup holder 2, ensuring good connection between the pipes, preventing the movement of the suction cup holder 2 from affecting the formation of negative pressure by the negative pressure fan 5.
[0037] In an embodiment, as shown in Figure 1 、 Figure 4 and Figure 13 , the outer side wall of the support 4 is fixedly connected with the second connecting block 83, the second connecting block 83 is fixedly connected with the top end of the track 8, the track 8 is provided with a track limiting groove 81 below, the track limiting groove 81 is fixedly connected with the first connecting block 82, the first connecting block 82 is fixedly connected with the outer side wall of the base 3, the first connecting block 82 is U-shaped, and the second connecting block 83 is L-shaped. The inside of the track 8 is a wire, which can protect the circuit and prevent the track 8 from winding the wire during movement, causing damage to the circuit and making the upper frame machine unusable.
[0038] In an embodiment, as shown in Figure 1 、 Figure 9 and Figure 10 , the inner side wall of the support 4 is fixedly connected with the limiting block 46, the bottom end of the limiting block 46 is provided with a bottom plate 461, the bottom plate 461 is "7" shaped, the bottom plate 461 is connected with the second belt 72, and the width of the bottom surface of the limiting block 46 is equal to the width of the second belt 72, so that the support 4 and the second belt 72 can move synchronously, or the position of the second belt 72 can be fixed to prevent the second belt 72 from slipping off.
[0039] In an embodiment, as shown in Figure 11 The first belt 62 and the second belt 72 are both toothed belts, and are fixed and stable in transmission.
[0040] Usage: as shown in Figures 1-13 The utility model discloses a negative pressure fan 5 makes the negative pressure in the sucking disc, and the moulded tile is held, utilizes the second guide rail 44 and second sliding block 43 and realizes the front -and -back movement of support and sucking disc frame, utilizes the first guide rail 42 and first sliding block 41 and realizes the up-and-down movement of sucking disc frame, and first drive mechanism 6 provides power for the movement of first belt 62, and first belt movement 62 drives first sliding block 41 to move, and second drive mechanism 7 provides power for the movement of second belt 72, and limiting block 46 links support 4 with second belt 72, and second belt 72 movement drives support 4 to move.
[0041] The utility model has been described by the above related embodiment, however the above embodiment is only the example of implementation the utility model. Must point out is, the disclosed embodiment has not limited the scope of the utility model. On the contrary, the change and the decoration made in the spirit and scope of the utility model are all the patent protection scope of the utility model.
Claims
1. A negative pressure type automatic stacking machine for molded tile, characterized by: The utility model provides a kind of suction cup group (1), suction cup frame (2), pedestal (3), support (4), negative pressure fan (5), first driving mechanism (6) and second driving mechanism (7), the suction cup group (1) includes at least two suction cups, the suction cup frame (2) is equipped with at least one suction cup group (1), the suction cup frame (2) both ends are fixed with one L type connecting rod (25) respectively, the L type connecting rod (25) is fixed with at least one suction cup frame (2), the L type connecting rod (25) is connected with support (4) by first slider (41) and first guide rail (42), support (4) is connected with pedestal (3) by second slider (43) and second guide rail (44), the pedestal (3) is square frame, the first driving mechanism (6) is fixed on the top surface of support (4), the second driving mechanism (7) is fixed in the inner rear wall of pedestal (3), the negative pressure fan (5) is fixed in the rear wall of support (4), the negative pressure fan (5) is communicated with suction cup by main pipe (51), big branch pipe (27) and small branch pipe (26).
2. The negative pressure type automatic stacking machine for molded tiles according to claim 1, characterized in that: The front wall of the support (4) is fixed with the first guide rail (42), the first guide rail (42) is sleeved with the first slider (41), the front of the first slider (41) is provided with a connecting plate (24), the connecting plate (24) is fixed on the front wall of the first slider (41) by bolts, the front of the connecting plate (24) is provided with a connecting rod (22), the connecting rod (22) is fixed on the front wall of the connecting plate (24) by bolts, and the L type connecting rod (25) is fixed on the front wall of the connecting rod (22) by bolts.
3. The negative pressure type automatic stacking machine for molded tiles according to claim 1, characterized in that: The top surface of the pedestal (3) is fixed with the second guide rail (44), the second guide rail (44) is sleeved with the second slider (43), and the second slider (43) is fixed on the bottom surface of the support (4). The inner part of the pedestal (3) is provided with a horizontal rod (31).
4. The negative pressure type automatic stacking machine for molded tiles according to claim 1, characterized in that: The top surface of the support (4) is provided with a first supporting plate (45) on both sides, the first supporting plate (45) is provided with a fourth through hole (451), the first driving mechanism (6) is provided with a first roller shaft (63), the first roller shaft (63) penetrates through the fourth through hole (451), the diameter of the first roller shaft (63) is equal to the hole diameter of the fourth through hole (451), the both ends of the first roller shaft (63) are provided with a first transmission wheel (61), the first transmission wheel (61) is located at the outer end of the first supporting plate (45), the first transmission wheel (61) is provided with a first belt (62) with teeth engaged, one end of the first belt (62) is connected with the top end of the first slider (41), and the other end of the first belt (62) is connected with a counterweight (64).
5. The negative pressure type automatic stacking machine for molded tiles according to claim 1, characterized in that: The front end and the rear end of the pedestal (3) are provided with a second roller shaft (74), the second roller shaft (74) at the rear end penetrates through the second driving mechanism (7), the second roller shaft (74) at the front end penetrates through a second supporting plate (73), the second supporting plate (73) is fixed on the inner front wall of the pedestal, and the both ends of the second roller shaft (74) are provided with a second transmission wheel (71). The second transmission wheel (71) is provided with a second belt (72) with teeth engaged.
6. The negative pressure type automatic stacking machine for molded tiles according to claim 1, characterized in that: The top surface of the suction cup holder (2) is provided with the same number of first through holes (21) as the suction cups, the first through holes (21) are composed of two intersecting circles, the diameter of the circle of the first through hole (21) is equal to the diameter of the top of the suction cup, the side wall of the suction cup holder (2) is provided with a plurality of second through holes (23), the hole diameter of the second through hole (23) is equal to the outer diameter of the large branch pipe (27), the top surface of the suction cup holder (2) is provided with the same number of gas branch devices (28) as the suction cup group (1), the gas branch device (28) is arranged in the middle of the suction cup group (1), one end of the small branch pipe (26) is communicated with the gas branch device (28), the other end of the small branch pipe (26) is communicated with the suction cup, one end of the large branch pipe (27) is communicated with the gas branch device (28), and the other end of the large branch pipe (27) is connected with the main pipe (51).
7. The negative pressure type automatic stacking machine for molded tiles according to claim 1, characterized in that: The part of the main pipe (51) connected with the large branch pipe (27) is erected on the U-shaped frame (221), the U-shaped frame (221) is fixed on the front wall of the connecting rod (22) through bolts, the side wall of the L-shaped connecting rod (25) is provided with a third through hole (251), the main pipe (51) penetrates through the third through hole (251), and the pipe diameter of the main pipe (51) is equal to the hole diameter of the third through hole (251).
8. The negative pressure type automatic stacking machine for molded tiles according to claim 1, characterized in that: The outer side wall of the support (4) is fixedly connected with the second connecting block (83), the top end of the track (8) is fixedly connected with the second connecting block (83), the track (8) is provided with a track limiting groove (81) below, the track limiting groove (81) is fixedly connected with the first connecting block (82), the first connecting block (82) is fixedly connected with the outer side wall of the base (3), the first connecting block (82) is U-shaped, and the second connecting block (83) is L-shaped.
9. The negative pressure type automatic stacking machine for molded tiles according to claim 1, characterized in that: The inner side wall of the support (4) is fixedly connected with the limiting block (46), the bottom end of the limiting block (46) is provided with a bottom plate (461), the bottom plate (461) is "7" shaped, the bottom plate (461) is connected with the second belt (72), and the width of the bottom surface of the limiting block (46) is equal to the width of the second belt (72).
10. The negative pressure type automatic stacking machine for molded tiles according to claim 4, characterized in that: The first belt (62) and the second belt (72) are both toothed belts.