Polyethylene particle cooling and shaping integrated device

Abstract

The utility model discloses a polyethylene particle cooling and shaping integrated device which comprises a protective shell, supporting legs are arranged at the lower end of the protective shell, a material crushing shell is fixedly connected to the upper surface of one end of the protective shell, a feeding pipeline is installed on the upper surface of the material crushing shell in a penetrating mode, and a discharging pipeline is arranged on the lower surface of one end of the protective shell. The side surface of the protective shell is fixedly connected with a driving motor, and the inner wall of a cavity of the protective shell is rotationally connected with a feeding spiral shaft. The polyethylene particle cooling and shaping integrated device is provided with a collecting box body and a filter screen frame, when the device works, raw materials are guided in through a feeding pipeline, the raw materials enter a cavity of a protective shell after being scattered, the raw materials are driven to move along with rotation of a feeding spiral shaft, and dust on the surfaces of the raw materials enters the collecting box body through the filter screen frame; and impurities can be conveniently removed while the device cools the raw materials, so that the practicability of the device is improved.

Description

Technical Field

[0001] This utility model relates to the field of polyethylene processing technology, specifically to an integrated device for cooling and shaping polyethylene particles. Background Technology

[0002] Polyethylene granules are granular products formed after processing polyethylene resin. Polyethylene is a thermoplastic resin polymerized from ethylene monomers. It is a widely used polymer material. Its granular state facilitates storage, transportation, and subsequent processing and molding. Polyethylene granules are usually small, white, semi-transparent particles. Their size varies depending on the production process and application, generally around a few millimeters in diameter. Polyethylene granules have good flexibility; they can be bent to a certain extent without breaking, which allows processed plastic products to withstand a certain degree of deformation. The density of polyethylene granules determines the weight and texture of the products. Polyethylene granules have good chemical corrosion resistance and are resistant to most acids and alkalis. In general acidic or alkaline environments, polyethylene plastic products are not easily corroded.

[0003] When polyethylene granules come out of the extruder or granulator during the production process, they are in a molten state and their shape and size are prone to change. Cooling and shaping devices quickly reduce the temperature of the granules, causing them to change from a viscous flow state to a solid state, thereby fixing the shape of the granules. However, existing cooling and shaping devices leave some dust adhering to the granules during use. Current cooling devices cannot remove the dust, requiring an additional impurity removal process, which reduces processing efficiency. Utility Model Content

[0004] The purpose of this invention is to provide an integrated cooling and shaping device for polyethylene granules, in order to solve the problem mentioned in the background art that some dust adheres to the granules, and current cooling devices cannot remove the dust, requiring an additional impurity removal process, which reduces processing efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an integrated device for cooling and shaping polyethylene granules, comprising a protective shell with a supporting foot at its lower end, a granulation shell fixedly connected to the upper surface of one end of the protective shell, a feed pipe installed through the upper surface of the granulation shell, a discharge pipe provided on the lower surface of one end of the protective shell, a drive motor fixedly connected to the side surface of the protective shell, a feeding screw shaft rotatably connected to the inner wall of the cavity of the protective shell, a first gear fixedly connected to one end of the feeding screw shaft, a second gear provided on the side of the first gear, a stirring cylinder rotatably connected to the bottom surface of the cavity of the granulation shell, a mixing blade fixedly connected to the outer surface of the stirring cylinder, and a cooling and impurity removal mechanism installed on the surface of the protective shell, which cools the raw material through an inlet fan and an outlet nozzle while collecting impurities through a collection box.

[0006] Preferably, the bottom surface of the shredded material outer shell cavity is inclined, the lower side surface of the shredded material outer shell cavity is connected to the cavity of the protective shell, and the feed pipe and the discharge pipe are staggered left and right.

[0007] The above technical solution uses an inclined design for the bottom surface of the cavity of the crushed material shell, which facilitates the guidance of the broken raw materials into the cavity of the protective shell. Furthermore, the left and right staggered arrangement of the feed pipe and the discharge pipe facilitates the movement of the raw materials.

[0008] Preferably, the output end of the drive motor penetrates the side surface of the protective housing, and the output end of the drive motor is fixedly connected to the rotating shaft of the feeding screw shaft.

[0009] Using the above technical solution, the output end of the drive motor drives the feeding screw shaft to rotate, so that the feeding screw shaft can carry the raw materials.

[0010] Preferably, the first gear and the second gear are meshed, and both the first gear and the second gear are rotatably connected to the protective shell. The upper end of the second gear shaft is fixedly connected to the lower end of the stirring cylinder.

[0011] Using the above technical solution, the feeding screw shaft drives the first gear to rotate, which in turn drives the second gear to rotate, and the second gear drives the stirring cylinder to rotate.

[0012] Preferably, the cooling and impurity removal mechanism includes an air intake fan, which is fixedly connected to the upper surface of the protective shell. An air duct is opened on the top surface of the cavity of the protective shell, and an air outlet nozzle is fixedly connected to the inner wall of the air duct of the protective shell. A collection box is provided on the lower surface of the protective shell, and a filter screen is fixedly connected to the inner wall of the cavity of the protective shell.

[0013] By adopting the above technical solution, the air intake fan of the cooling and impurity removal mechanism facilitates the air intake fan to guide the air into the air duct of the protective shell, and facilitates the air to be sprayed out from the air outlet nozzle.

[0014] Preferably, the air outlet of the air inlet fan is connected to the air duct of the protective housing, and the air outlet nozzles are horizontally and evenly arranged.

[0015] By adopting the above technical solution, the air outlet nozzles are set horizontally and evenly, which facilitates the air outlet nozzles to blow up and cool the moving raw materials.

[0016] Preferably, the collection box is connected to the lower surface of the protective shell, the filter frame is arc-shaped, and the width of the filter frame is smaller than the width of the opening of the collection box.

[0017] By adopting the above technical solution, the filter screen frame facilitates the filtration of raw materials and allows fine dust and impurities to enter the collection box.

[0018] Compared with the prior art, the beneficial effects of this utility model are: the integrated device for cooling and shaping polyethylene particles:

[0019] 1. The device is equipped with a collection box and a filter screen frame. When the device is working, the raw material is introduced through the feed pipe. After being broken up, the raw material enters the cavity of the protective shell. As the feed screw shaft rotates, it drives the raw material to move. The dust on the surface of the raw material will pass through the filter screen frame and enter the collection box. This facilitates the removal of impurities while cooling the raw material, thus improving the practicality of the device.

[0020] 2. The device is equipped with a first gear and a second gear. When the device is working, the rotation of the feeding screw shaft drives the first gear to rotate, which in turn drives the stirring cylinder and mixing blades to rotate. This facilitates the stirring and dispersing of the incoming raw materials, preventing lumps from forming and allowing for subsequent cooling. This improves the cooling effect and also facilitates the separation of dust from the surface of the raw materials, which is beneficial for subsequent impurity removal.

[0021] 3. Equipped with an inlet fan and outlet nozzles, the air is directed to multiple outlet nozzles by the inlet fan during operation. The linearly arranged outlet nozzles effectively cool the raw material pushed by the feeding screw shaft. The feeding screw shaft improves the uniformity of the raw material's contact with air, increasing the cooling effect. At the same time, the blowing of air facilitates the removal of dust and impurities from the surface of the raw material, improving the device's impurity removal effect. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural diagram of the connection between the protective outer shell and the debris shell of this utility model;

[0023] Figure 2This is a three-dimensional structural diagram of the connection between the protective shell and the discharge pipe of this utility model;

[0024] Figure 3 This is a three-dimensional structural diagram of the connection between the drive motor and the feeding screw shaft of this utility model;

[0025] Figure 4 This is a three-dimensional structural diagram of the connection between the first gear and the second gear of this utility model;

[0026] Figure 5 This is a three-dimensional structural diagram of the connection between the feeding screw shaft and the first gear of this utility model;

[0027] Figure 6 This is a three-dimensional structural diagram of the connection between the stirring cylinder and the mixing blade of this utility model.

[0028] In the diagram: 1. Protective outer shell; 2. Crushed material outer shell; 3. Feed pipe; 4. Discharge pipe; 5. Drive motor; 6. Feeding screw shaft; 7. First gear; 8. Second gear; 9. Mixing cylinder; 10. Mixing blade; 11. Air inlet fan; 12. Air outlet nozzle; 13. Collection box; 14. Filter screen frame. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figure 1-6This utility model provides a technical solution: an integrated device for cooling and shaping polyethylene granules, comprising a protective shell 1, a crushed material shell 2, a feeding pipe 3, a discharging pipe 4, a drive motor 5, a feeding screw shaft 6, a first gear 7, a second gear 8, a stirring cylinder 9, a mixing blade 10, an air inlet fan 11, an air outlet nozzle 12, a collection box 13, and a filter screen frame 14. The protective shell 1 has a support foot at its lower end. The crushed material shell 2 is fixedly connected to the upper surface of one end of the protective shell 1. The feeding pipe 3 is installed through the upper surface of the crushed material shell 2. The lower surface of one end of the protective shell 1 has a discharge port. The bottom surface of the cavity of the pipe 4 and the crushed material shell 2 is designed to be inclined. The lower side surface of the cavity of the crushed material shell 2 is connected to the cavity of the protective shell 1. The feed pipe 3 and the discharge pipe 4 are staggered left and right. When using this device, the raw material is first introduced into the crushed material shell 2 from the feed pipe 3. The drive motor 5 is started to drive the feeding screw shaft 6 and the first gear 7. The first gear 7 meshes with the second gear 8, thereby driving the stirring cylinder 9 to rotate. This facilitates the rotation of the mixing blades 10 on the surface of the stirring cylinder 9 to stir and disperse the raw material, prevent the raw material from caking and cool it, and improve the effect of subsequent cleaning of dust and impurities on the surface of the raw material.

[0031] A drive motor 5 is fixedly connected to the side surface of the protective shell 1, and a feeding screw shaft 6 is rotatably connected to the inner wall of the cavity of the protective shell 1. The output end of the drive motor 5 passes through the side surface of the protective shell 1 and is fixedly connected to the rotating shaft of the feeding screw shaft 6. The first gear 7 and the second gear 8 are meshed and rotatably connected to the protective shell 1. The upper end of the rotating shaft of the second gear 8 is fixedly connected to the lower end of the stirring cylinder 9. The raw material is guided to the cavity of the protective shell 1 by the inclined bottom surface of the crushed material shell 2, so that the raw material can be driven by the rotation of the feeding screw shaft 6 and move towards the discharge pipe 4. The air is directed to multiple air nozzles 12 by the air inlet fan 11. The linearly arranged air nozzles 12 blow air to cool the raw material. The feeding screw shaft 6 drives the raw material to turn over, which increases the contact area with the air and improves the cooling effect of the raw material. Finally, the raw material is discharged from the discharge pipe 4.

[0032] One end of the feeding screw shaft 6 is fixedly connected to a first gear 7, and a second gear 8 is provided on the side of the first gear 7. A stirring cylinder 9 is rotatably connected to the bottom surface of the cavity of the crushed material shell 2. A mixing blade 10 is fixedly connected to the outer surface of the stirring cylinder 9. The cooling and impurity removal mechanism includes an air inlet fan 11, which is fixedly connected to the upper surface of the protective shell 1. An air duct is opened on the top surface of the cavity of the protective shell 1, and an air outlet nozzle 12 is fixedly connected to the inner wall of the air duct of the protective shell 1. A collection box 13 is provided on the lower surface of the protective shell 1, and a filter screen frame 14 is fixedly connected to the inner wall of the cavity of the protective shell 1. During the movement of the raw material, the raw material is supported by the filter screen frame 14, which facilitates the passage of fine dust and impurities through the filter screen frame 14 and their fall into the collection box 13, thereby removing impurities from the raw material and improving its quality.

[0033] The protective housing 1 is equipped with a cooling and impurity removal mechanism. It cools the raw material through the inlet fan 11 and the outlet nozzle 12, and collects impurities through the collection box 13. The outlet of the inlet fan 11 is connected to the air duct of the protective housing 1. The outlet nozzle 12 is horizontally and evenly arranged. The collection box 13 is connected to the lower surface of the protective housing 1. The filter frame 14 is arc-shaped and its width is smaller than the width of the opening of the collection box 13. While the raw material is cooled by the air blown by the outlet nozzle 12, the air will peel off the dust and impurities on the surface of the raw material, thereby improving the impurity removal effect of the device on the raw material.

[0034] Working principle: When using this integrated polyethylene granule cooling and shaping device, the raw material is introduced into the crushing shell 2 through the feed pipe 3. The drive motor 5 drives the feeding screw shaft 6 and the first gear 7 to rotate, which in turn drives the second gear 8 and the stirring cylinder 9 to rotate. This allows the mixing blades 10 to stir and disperse the raw material to prevent clumping. After the raw material enters the protective shell 1, the feeding screw shaft 6 drives the raw material to move. At the same time, the air blower 11 blows air onto the raw material through the air nozzles 12 to cool it down. The air also helps to remove dust and impurities from the surface of the raw material. The dust and impurities will fall into the collection box 13 through the filter frame 14. Finally, the raw material is discharged from the discharge pipe 4, which increases the overall practicality.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An integrated device for cooling and shaping polyethylene granules, comprising a protective shell (1) with a support foot at its lower end, a granulation shell (2) fixedly connected to the upper surface of one end of the protective shell (1), a feed pipe (3) being installed through the upper surface of the granulation shell (2), and a discharge pipe (4) being provided on the lower surface of one end of the protective shell (1), characterized in that: The side surface of the protective shell (1) is fixedly connected with a driving motor (5), the inner wall of the cavity of the protective shell (1) is rotatably connected with a feeding spiral shaft (6), one end of the feeding spiral shaft (6) is fixedly connected with a first gear (7), the side surface of the first gear (7) is provided with a second gear (8), the bottom surface of the cavity of the material crushing shell (2) is rotatably connected with a stirring cylinder (9), the outer surface of the stirring cylinder (9) is fixedly connected with a mixing paddle (10), the surface of the protective shell (1) is provided with a cooling and impurity removing mechanism, which cools the raw materials through an air inlet fan (11) and an air outlet nozzle (12) and collects impurities through a collecting box (13).

2. The polyethylene particle cooling and shaping integrated device according to claim 1, wherein: The bottom surface of the cavity of the material crushing shell (2) is designed to be inclined, the lower end side surface of the cavity of the material crushing shell (2) is communicated with the cavity of the protective shell (1), and the feeding pipe (3) and the discharging pipe (4) are arranged in a left-right staggered manner.

3. The polyethylene particle cooling and shaping integrated device according to claim 1, wherein: The output end of the driving motor (5) penetrates through the side surface of the protective shell (1), and the output end of the driving motor (5) is fixedly connected with the rotating shaft of the feeding spiral shaft (6).

4. The polyethylene particle cooling and shaping integrated device according to claim 1, wherein: The first gear (7) and the second gear (8) are in meshing connection, the first gear (7) and the second gear (8) are rotatably connected with the protective shell (1), and the upper end of the rotating shaft of the second gear (8) is fixedly connected with the lower end of the stirring cylinder (9).

5. The polyethylene particle cooling and shaping integrated device according to claim 1, wherein: The cooling and impurity removing mechanism comprises an air inlet fan (11) fixedly connected to the upper surface of the protective shell (1), the top surface of the cavity of the protective shell (1) is provided with an air duct, the inner wall of the air duct of the protective shell (1) is fixedly connected with an air outlet nozzle (12), the lower surface of the protective shell (1) is provided with a collecting box (13), and the inner wall of the cavity of the protective shell (1) is fixedly connected with a filter screen frame (14).

6. The polyethylene particle cooling and shaping integrated device according to claim 5, wherein: The air outlet of the air inlet fan (11) is communicated with the air duct of the protective shell (1), and the air outlet nozzles (12) are evenly arranged.

7. The polyethylene particle cooling and shaping integrated device according to claim 5, wherein: The collecting box (13) is communicated with the lower surface of the protective shell (1), the filter screen frame (14) is designed in an arc shape, and the width of the filter screen frame (14) is smaller than the width of the opening of the collecting box (13).

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