Plate vulcanizing machine with safety protection device

By designing protective components on the flat vulcanizing machine and using a lifting motor to drive the protective plate to block steam and plastic overflow, the problem of burns in the existing technology has been solved, and a safety protection effect has been achieved.

CN223918423UActive Publication Date: 2026-02-17四川迈思能新材料科技有限公司
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Patent Information

Application Number
CN202520472428.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2026-02-17
Estimated Expiration
2035-03-18

AI Technical Summary

Technical Problem

Existing flat vulcanizing machines lack safety protection devices, making users prone to burns from hot steam and splashing plastic.

Method used

A flat vulcanizing machine with protective components was designed, including a fixed frame, a protective plate, a lifting component and a lifting motor. The motor drives a synchronous pulley to rotate a lead screw, thereby raising and lowering the protective plate to prevent steam and plastic from overflowing.

Benefits of technology

It effectively blocks the overflow of steam and plastic, preventing users from coming into close contact and thus preventing burns.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a press vulcanizer with a safety protection device, which belongs to the technical field of press vulcanizers, can effectively block generated steam, extruded and overflowed plastic and the like during working, and can avoid the situations of scalding and the like when a user is close to the press vulcanizer as much as possible. The press vulcanizer with the safety protection device comprises a base, a top seat is arranged at the top of the base in a protruding mode, a top plate is installed at the top of the top seat, protruding plates are symmetrically arranged on the top plate in a protruding mode, guide rods are vertically fixed to the symmetrical positions of the protruding plates, and the bottoms of the guide rods are fixed to the top of the top seat; a second hydraulic rod is installed in the top base, a bottom die is installed at the extension end of the second hydraulic rod, a top die is installed above the bottom die, a first hydraulic rod is installed at the center of the top of the top plate, and the extension end of the first hydraulic rod is fixed to the top of the top die. The outer side edges of the base and the top seat are provided with protection assemblies assisting in protection of the machining cavity.
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Description

Technical Field

[0001] This utility model belongs to the technical field of flat vulcanizing machines, specifically relating to a flat vulcanizing machine with a safety protection device. Background Technology

[0002] Flat vulcanizing machines are mainly used for vulcanizing flat rubber belts (such as conveyor belts and transmission belts, referred to as flat belts). They have advantages such as high pressure per unit area of ​​hot plate, reliable operation and low maintenance. The main function of flat vulcanizing machines is to provide the pressure and temperature required for vulcanization. The pressure is generated by the hydraulic system through hydraulic cylinders, and the temperature is provided by the heating medium (usually steam).

[0003] Most existing flat vulcanizing machines lack safety protection devices, making them unsafe to use. Due to the large amount of hot steam generated during heating, the extrusion and heating process can easily cause some raw materials to splash outwards, which can easily cause burns when users come into contact with the hot steam. Therefore, a flat vulcanizing machine with safety protection devices is needed to help solve this problem. Utility Model Content

[0004] (1) Technical problems to be solved

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a flat vulcanizing machine with a safety protection device. The flat vulcanizing machine with a safety protection device can effectively block the steam generated and the plastic overflowing during operation, and can minimize the risk of burns to users when they are close to it.

[0006] (2) Technical solution

[0007] To solve the above-mentioned technical problems, this utility model provides a flat vulcanizing machine with a safety protection device. The flat vulcanizing machine with a safety protection device includes a base, a top seat protruding from the top of the base, a top plate installed at the top of the top seat, protruding plates symmetrically protruding from the top plate, and guide rods vertically fixed symmetrically on the protruding plates. The bottom of the guide rods is fixed at the top of the top seat.

[0008] A second hydraulic rod is installed inside the top seat. A bottom mold is installed at the extended end of the second hydraulic rod. A top mold is installed above the bottom mold. A first hydraulic rod is installed at the top center of the top plate. The extended end of the first hydraulic rod is fixed at the top of the top mold. A protective component for auxiliary processing cavity protection is installed on the outer side of the base and the top seat.

[0009] Furthermore, the protective component includes a fixing frame, a protective plate is embedded on the outer side of the fixing frame, and lifting cavities are symmetrically opened on the outer side of the base, and a lifting component for adjusting the height of the fixing frame is installed in the lifting cavity.

[0010] Furthermore, the lifting assembly includes a lead screw that is vertically rotatably disposed within the lifting cavity, a protruding plate that is provided on the inner side of the fixing frame, the protruding plate being sleeved and installed on the lead screw, the protruding plate and the lead screw being threadedly engaged, and a lifting motor that assists the rotation of the lead screw is installed inside the base.

[0011] Furthermore, a synchronous pulley is fixed at the bottom of the lead screw, and the two synchronous pulleys are connected by a synchronous belt drive. The front end of the shaft of the lifting motor is fixed at the bottom of one of the synchronous pulleys.

[0012] Furthermore, symmetrically vertically fixed limit strips are provided inside the lifting cavity, and symmetrical limit grooves are provided on the protruding plate, with the limit strips and limit grooves sliding together.

[0013] Furthermore, an extension plate is fixedly attached to one end of the base, and an operating table is fixed to the top of one end of the extension plate, with operating buttons installed on the operating table.

[0014] Furthermore, symmetrical sleeve rings are fixed on both sides of the top mold and the bottom mold, and the sleeve rings are sleeved and installed on the guide rod.

[0015] (3) Beneficial effects

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] This utility model, through its protective components, activates a lifting motor, which in turn drives a synchronous pulley to rotate. This, in turn, drives a synchronous belt to rotate, causing both synchronous pulleys to rotate. Consequently, both lead screws rotate synchronously. The threaded engagement between the protruding plate and the lead screw causes the protruding plate to move upward, thereby raising the entire fixed frame. During this upward movement, the fixed frame and protective plate move to the processing chamber. The fixed frame provides auxiliary protection and obstruction at the processing position on the top of the top seat. This effectively blocks steam and extruded plastic during operation, minimizing the risk of burns to users who are too close. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This utility model Figure 1 Enlarged structural diagram at point A;

[0021] Figure 3 This is a longitudinal sectional view of the protective component corresponding to the base of this utility model;

[0022] Figure 4 This utility model Figure 2 A magnified structural diagram at point B in the middle.

[0023] The markings in the attached diagram are as follows: 1. Base; 2. Top base; 3. Guide rod; 4. Top plate; 5. Protruding plate; 6. Top mold; 7. Bottom mold; 8. Sleeve ring; 9. First hydraulic rod; 10. Second hydraulic rod; 11. Operating panel; 12. Operating button; 13. Extension plate; 14. Protective assembly; 15. Fixing frame; 151. Protruding plate; 152. Limiting strip; 16. Protective plate; 17. Lifting assembly; 18. Synchronous pulley; 19. Synchronous belt; 20. Lead screw; 21. Lifting motor. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] This specific embodiment is a flat vulcanizing machine with a safety protection device, such as... Figure 1As shown, the flat vulcanizing machine with safety protection device includes a base 1, a top seat 2 protruding from the top of the base 1, a top plate 4 installed on the top of the top seat 2, protruding plates 5 symmetrically protruding from the top plate 4, and guide rods 3 vertically fixed symmetrically on the protruding plates 5. The bottom of the guide rods 3 is fixed to the top of the top seat 2. A second hydraulic rod 10 is installed inside the top seat 2, and a bottom mold 7 is installed at the extended end of the second hydraulic rod 10. A top mold 6 is installed above the bottom mold 7. In actual operation, the top mold 6 and the bottom mold 7 are equipped with... The device is equipped with a steam heating device, which can be a steam pipe coiled inside the top mold 6 and the bottom mold 7. A first hydraulic rod 9 is installed at the top center of the top plate 4. The extended end of the first hydraulic rod 9 is fixed at the top of the top mold 6. Sleeve rings 8 are symmetrically fixed on both sides of the top mold 6 and the bottom mold 7. The sleeve rings 8 are sleeved on the guide rod 3. By setting the sleeve rings 8, the top mold 6 and the bottom mold 7 can be moved up and down stably during operation, and the sheet-like situation should be avoided as much as possible during movement.

[0026] An extension plate 13 is fixedly attached to one end of the base 1. An operating table 11 is fixed at the top of one end of the extension plate 13. An operating button 12 is installed on the operating table 11. The operating button 12 allows for convenient auxiliary processing of the flat vulcanizing machine during operation.

[0027] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a protective assembly 14 for auxiliary processing cavity protection is installed on the outer side of the base 1 and the top seat 2. The protective assembly 14 includes a fixing frame 15, and a protective plate 16 is embedded on the outer side of the fixing frame 15. A lifting cavity is symmetrically opened on the outer side of the base 1. A lifting assembly 17 for adjusting the height of the fixing frame 15 is installed in the lifting cavity. The lifting assembly 17 includes a lead screw 20 that is vertically rotatably installed in the lifting cavity. A protruding plate 151 is provided on the inner side of the fixing frame 15. The protruding plate 151 is sleeved on the lead screw 20. The protruding plate 151 and the lead screw 20 are threadedly engaged. A lifting motor 21 for assisting the rotation of the lead screw 20 is installed inside the base 1. A synchronous pulley 18 is fixed at the bottom of the lead screw 20. The two synchronous pulleys 18 are connected by a synchronous belt 19. The front end of the shaft of the lifting motor 21 is fixed at the bottom of one of the synchronous pulleys 18.

[0028] The lifting motor 21 is activated by the protective component 14. The lifting motor 21 drives the synchronous pulley 18 to rotate, which in turn drives the synchronous belt 19 to rotate. This rotation of the two synchronous pulleys 18 causes the two lead screws 20 to rotate synchronously. The threaded engagement between the protruding plate 151 and the lead screw 20 causes the protruding plate 151 to move upward, thereby raising the fixed frame 15. During the upward movement of the fixed frame 15, the fixed frame 15 and the protective plate 16 are moved to the processing cavity. The fixed frame 15 provides auxiliary protection to the processing position at the top of the top seat 2, effectively blocking steam and extruded plastic during operation, thus minimizing the risk of burns to users who are too close.

[0029] The aforementioned lifting cavity is symmetrically and vertically fixed with limit strips 152, and the protruding plate 151 is symmetrically provided with limit grooves. The limit strips 152 and the limit grooves slide together. By setting the limit strips 152, it can be ensured that the protruding plate 151 can move stably up and down during operation, and misalignment during adjustment can be avoided as much as possible.

[0030] Working principle:

[0031] When vulcanization is required, the mold is placed between the top mold 6 and the bottom mold 7. The lifting motor 21 is started, which drives the synchronous pulley 18 to rotate as a whole. The synchronous pulley 18 drives the synchronous belt 19 to rotate as a whole, thereby causing the two synchronous pulleys 18 to rotate as a whole, which in turn causes the two lead screws 20 to rotate synchronously. The protruding plate 151 is threadedly engaged with the lead screw 20, which causes the protruding plate 151 to move upward, thereby causing the fixed frame 15 to rise as a whole. During the process of the fixed frame 15 rising, it drives the fixed frame 15 and the protective plate 16 to move to the processing cavity, thereby providing auxiliary blocking and protection for the processing position at the top of the top seat 2 through the fixed frame 15.

[0032] During operation, the second hydraulic rod 10 extends and moves the bottom mold 7 to the designated position, while the first hydraulic rod 9 extends the top mold 6, thereby stably pressing the mold into the top mold 6 and the bottom mold 7.

[0033] All technical features in this embodiment can be freely combined according to actual needs.

[0034] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A flat vulcanizing machine with a safety protection device, the flat vulcanizing machine with a safety protection device comprising a base (1), characterized in that, A top seat (2) is provided at the top of the base (1), and a top plate (4) is installed at the top of the top seat (2). A protruding plate (5) is symmetrically provided on the top plate (4), and a guide rod (3) is vertically fixed at the symmetrical position on the protruding plate (5). The bottom of the guide rod (3) is fixed at the top of the top seat (2). The top seat (2) is equipped with a second hydraulic rod (10), and the extended end of the second hydraulic rod (10) is equipped with a bottom mold (7). The bottom mold (7) is equipped with a top mold (6) above it. The top center of the top plate (4) is equipped with a first hydraulic rod (9), and the extended end of the first hydraulic rod (9) is fixed at the top of the top mold (6). The outer sides of the base (1) and the top seat (2) are equipped with a protective component (14) for the auxiliary processing cavity.

2. A flat vulcanizing machine with a safety protection device according to claim 1, characterized in that, The protective component (14) includes a fixed frame (15), a protective plate (16) is embedded on the outer side of the fixed frame (15), and a lifting cavity is symmetrically opened on the outer side of the base (1), and a lifting component (17) for adjusting the height of the fixed frame (15) is installed in the lifting cavity.

3. A flat vulcanizing machine with a safety protection device according to claim 2, characterized in that, The lifting assembly (17) includes a lead screw (20) that is vertically rotatably disposed in the lifting cavity. A protruding plate (151) is provided on the inner side of the fixing frame (15). The protruding plate (151) is sleeved on the lead screw (20). The protruding plate (151) and the lead screw (20) are threadedly engaged. A lifting motor (21) that assists the lead screw (20) in rotating is installed inside the base (1).

4. A flat vulcanizing machine with a safety protection device according to claim 3, characterized in that, A synchronous pulley (18) is fixed at the bottom of the lead screw (20), and the two synchronous pulleys (18) are connected by a synchronous belt (19). The front end of the shaft of the lifting motor (21) is fixed at the bottom of one of the synchronous pulleys (18).

5. A flat vulcanizing machine with a safety protection device according to claim 3, characterized in that, The lifting cavity is symmetrically and vertically fixed with limit strips (152), and the protrusion plate (151) is symmetrically provided with limit grooves. The limit strips (152) and the limit grooves cooperate to slide.

6. A flat vulcanizing machine with a safety protection device according to claim 1, characterized in that, An extension plate (13) is fixed to one end of the base (1), and an operating table (11) is fixed to the top of one end of the extension plate (13). An operating button (12) is installed on the operating table (11).

7. A flat vulcanizing machine with a safety protection device according to claim 1, characterized in that, The top mold (6) and the bottom mold (7) are symmetrically fixed with sleeve rings (8), which are sleeved and installed on the guide rod (3).