Breathable polyester fabric

Abstract

The utility model discloses a breathable polyester fabric, which relates to the technical field of fabrics, and has the technical scheme that the breathable polyester fabric comprises an outer layer and an inner layer, the outer layer and the inner layer are sewn through yarns, a plurality of breathable holes are formed in the outer layer and are in a matrix array on the outer layer, the inner layer comprises a breathable part and a consolidation part, and the consolidation part is fixedly connected with the breathable part. A plurality of stranded wires are arranged on the ventilation part, each stranded wire is composed of a plurality of bent sections and a plurality of straight sections, the bent sections and the straight sections are alternately arranged, and the straight sections of the stranded wires twist the yarns on the inner layer and form a plurality of gaps in the inner layer. The polyester profiled fibers and the ramie fibers are arranged in the polyester fabric, and the overall ventilation effect and the moisture absorption effect of the polyester fabric are improved by means of good ventilation performance and moisture absorption performance of materials.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of fabric, more specifically, it relates to a breathable terylene fabric. BACKGROUND

[0002] Terylene is a kind of synthetic fiber, it is a kind of common fiber with good structural strength and wear resistance, and the terylene fabric formed by terylene composite yarn warp knitting is used frequently in daily life.

[0003] Terylene is a kind of chemical fiber, and the fiber structure formed is relatively simple, and the structure is compact, although it has good structural strength and good wear resistance, but its air permeability and moisture absorption are poor, and it is usually necessary to blend some breathable natural fibers to improve the air permeability of terylene fabric, but in order to control the cost, the proportion of natural fiber is small, and the air permeability of terylene fabric is still not good enough, and terylene fabric in a humid state for a long time is prone to bacterial growth and mold.

[0004] Therefore, a new scheme is needed to improve the air permeability of terylene fabric. INVENTION CONTENTS

[0005] In view of the deficiencies in the prior art, the utility model aims at providing a kind of breathable terylene fabric to improve the air permeability of terylene fabric.

[0006] The above technical purpose of the utility model is realized by the following technical scheme: the breathable terylene fabric comprises outer layer and inner layer, the outer layer and the inner layer are sewn by yarn, a plurality of air holes are formed on the outer layer, the air holes are arranged in matrix array on the outer layer, the inner layer comprises air-permeable part and consolidation part, a plurality of strands are arranged on the air-permeable part, the strands are composed of a plurality of curved sections and a plurality of straight sections, the curved sections and the straight sections are alternately arranged, the straight sections of the strands twist the yarn on the inner layer and form a plurality of gaps on the inner layer, the number of strands is less than the number of yarn used in the inner layer, the thickness of the air-permeable part is greater than the thickness of the consolidation part, the air-permeable part is in contact with the outer layer and forms a plurality of air cavities between the outer layer and the inner layer, and part of the air holes are communicated with the air cavities.

[0007] The utility model is further provided as follows: the adjacent strands are symmetrically arranged, and the strands are composed of two antibacterial yarns.

[0008] The utility model is further provided as follows: the fabric organization of the inner layer is arranged as leno organization, the strands are warp strands of leno organization, the ground warp and the warp strands of the leno organization form a strand group, and there are two ground warps and two warp strands in the strand group.

[0009] The present invention is further configured such that: the warp and weft of the inner layer are made of breathable yarn, the breathable yarn is made of several bamboo fibers and several polyester shaped fibers twisted together, and the cross section of the polyester shaped fibers is set as cross-shaped.

[0010] The present invention is further configured such that the gauze structure is a five-spindle gauze.

[0011] The present invention is further configured such that: the outer layer of fabric is configured as a perforated fabric, the warp and weft of the perforated fabric are configured as abrasion-resistant yarns, and the abrasion-resistant yarns are made of a number of nylon fibers and a number of polyester fibers twisted together.

[0012] In summary, this utility model has the following beneficial effects: by twisting the yarn on the inner layer, several gaps are formed on the inner layer, and the thicker yarn will form several protrusions on the inner layer after twisting. The protrusions abut against the outer layer and form several breathable cavities between the inner and outer layers. The several breathable holes on the outer layer and the gaps on the inner layer are all connected to the breathable cavities. Through gaps and breathable holes of different sizes, the exchange of air inside and outside the fabric is accelerated, and the breathability of the fabric is improved. Moreover, the gaps on the inner layer and the breathable holes on the outer layer are formed by the fabric structure, with fewer post-processing steps and better fabric strength. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 ;

[0014] Figure 2 This is a schematic diagram of the structure of the present invention. Figure 2 ;

[0015] Figure 3 for Figure 2 Enlarged diagram of section A in the middle;

[0016] Figure 4 This is a schematic diagram of the inner layer's structure.

[0017] In the diagram: 1. Outer layer; 101. Ventilation hole; 2. Inner layer; 3. Ventilation part; 4. Binding part; 5. Stranded wire; 6. Protrusion; 7. Gap; 8. Ventilation cavity. Detailed Implementation

[0018] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0019] A breathable polyester fabric, such as Figure 1 , Figure 2 and Figure 3As shown, the structure includes an outer layer 1 and an inner layer 2, which are sewn together with yarn. The outer layer 1 has several ventilation holes 101 arranged in a matrix array. The inner layer 2 includes a breathable section 3 and a binding section 4. The breathable section 3 has several strands 5, each consisting of several curved sections and several straight sections, alternating between the curved and straight sections. The straight sections of the strands 5 twist the yarn in the inner layer 2, creating several gaps 7. The yarn count of the strands 5 is less than the yarn count of the inner layer 2. The thickness of the breathable section 3 is greater than the thickness of the binding section 4. The breathable section 3 abuts against the outer layer 1 and is located on the outer layer. Several breathable cavities 8 are formed between layer 1 and inner layer 2. Some breathable holes 101 are connected to the breathable cavities 8. By twisting the yarn on the inner layer 2 with twisted yarn 5, several gaps 7 are formed, which increases the overall porosity of the inner layer 2 and improves the overall breathability of the inner layer 2. When the twisted yarn 5 with larger yarn thickness is twisted with the yarn of the inner layer 2, the thickness of the twisted part becomes thicker. After it abuts against the outer layer 1, it forms a breathable cavity 8 inside the fabric. Combined with several breathable holes 101 on the outer layer 1 that are connected to the breathable cavity 8, and several gaps 7 on the inner layer 2, the fabric is guaranteed to have good strength and good breathability.

[0020] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the inner layer 2 is a leno weave, with strand 5 serving as the warp strand. This warp strand consists of two antibacterial yarns, ensuring good yarn strength. The antibacterial yarn is formed by twisting several ramie fibers and several polyester fibers using a twisting machine. Utilizing the excellent antibacterial properties and moisture-wicking breathability of ramie fibers, combined with the good strength of polyester fibers, the antibacterial yarn possesses good yarn strength, antibacterial properties, and breathability. The ground warp and weft of the leno weave use breathable yarns, formed by twisting several bamboo fibers and several polyester profiled fibers using a twisting machine. The polyester profiled fibers have a cross-shaped cross-section, which improves their breathability, and the grooves formed on their surface enhance their moisture absorption. Figure 4As shown, the ground warp and twill warp of the gauze fabric form a twill group, which contains two ground warp and two twill warp. Each time the twill warp changes its position, five ground wefts (five twills) are woven in. In two adjacent twill groups, the twill warp and ground warp twist in symmetrical directions. As the twill warp twists and turns with the ground warp during the weaving process, evenly distributed gaps 7 are formed on the surface of the inner layer 2, which are yarn holes. The ground warp, ground weft, and twill 5 are woven on a rapier loom according to the above method to obtain an inner layer 2 with several gaps 7 on the fabric surface. The part with several gaps 7 is the breathable part 3, and the part without several gaps 7 is the fixed part 4. During the weaving process, the yarn thickness of the twill 5 is greater than that of the ground warp and ground weft. During the twisting process, some ground wefts will come into contact with the twill 5, forming several protrusions 6 on the surface of the inner layer 2.

[0021] like Figure 1 , Figure 2 and Figure 3 As shown, the outer layer 1 has a perforated weave structure. The yarn used to weave the outer layer 1 is abrasion-resistant yarn. The abrasion-resistant yarn is made by twisting several nylon fibers and several polyester fibers through a twisting machine. Polyester fibers and nylon fibers can provide better strength and abrasion resistance to the abrasion-resistant yarn. The abrasion-resistant yarn is fed into a multi-arm loom and woven into the outer layer 1 with several perforations on the fabric surface according to the weave sequence of the perforated weave structure. The perforations serve as ventilation holes 101.

[0022] like Figure 1 , Figure 2 and Figure 3 As shown, the twisted thread 5 forms several protrusions 6 on the inner layer 2, which will abut against the outer layer 1 when the inner layer 2 and the outer layer 1 are sewn together, and form several breathable cavities 8 between the inner layer 2 and the outer layer 1. The density of the breathable holes 101 on the outer layer 1 is greater than the density of the gaps 7 on the inner layer 2. The horizontal cross-sectional size of the breathable holes 101 is smaller than the horizontal cross-sectional size of the gaps 7. The larger gaps 7 are used to transport more heat generated by the skin into the breathable cavities 8, and through the smaller but more numerous breathable holes 101, it is evenly transported to the outside of the fabric, improving the overall breathability of the fabric.

[0023] After obtaining the inner layer 2 and outer layer 1 by a loom, the inner layer 2 and outer layer 1 are sewn together using an automatic sewing machine. The sewing position can be the fixed part 4 of the inner layer 2. The inner layer 2 and outer layer 1 are sewn together at the fixed part 4 of the inner layer 2 to complete the processing and production of this breathable polyester fabric.

[0024] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected by this utility model. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A breathable polyester fabric comprising an outer layer (1) and an inner layer (2), said outer layer (1) and inner layer (2) being stitched by yarns, characterized in that: The outer layer (1) is provided with a plurality of air holes (101), and the plurality of air holes (101) are arranged in a matrix array on the outer layer (1); the inner layer (2) comprises an air-permeable part (3) and a consolidated part (4); the air-permeable part (3) is provided with a plurality of twisted wires (5); the twisted wire (5) is composed of a plurality of curved segments and a plurality of straight segments; the curved segments and the straight segments are alternately arranged; the straight segments of the twisted wire (5) twist the yarn on the inner layer (2) and form a plurality of gaps (7) on the inner layer (2); the number of the twisted wire (5) is less than the number of the yarn used in the inner layer (2); the thickness of the air-permeable part (3) is greater than the thickness of the consolidated part (4); the air-permeable part (3) abuts against the outer layer (1) and forms a plurality of air-permeable cavities (8) between the outer layer (1) and the inner layer (2); and part of the air holes (101) are communicated with the air-permeable cavities (8).

2. The breathable polyester fabric according to claim 1, wherein: The adjacent twisted wires (5) are symmetrically arranged, and the twisted wire (5) is composed of two antibacterial yarns.

3. The breathable polyester fabric according to claim 1, wherein: The fabric organization of the inner layer (2) is arranged as a leno weave, the twisted wire (5) is a twisted warp of the leno weave, the ground warp and the twisted warp of the leno weave are a twisted group, and the twisted group has two ground warps and two twisted warps.

4. The breathable polyester fabric according to claim 3, wherein: The ground warp and the ground weft of the inner layer (2) adopt air-permeable yarn, the air-permeable yarn is twisted by a plurality of bamboo fiber and a plurality of polyester profiled fiber, and the cross section of the polyester profiled fiber is arranged as a cross shape.

5. The breathable polyester fabric according to claim 3, wherein: The weave of the leno weave is arranged as five-shuttle leno.

6. The breathable polyester fabric according to claim 1, wherein: The fabric organization of the outer layer (1) is arranged as a through-knit weave, the warp and the weft of the through-knit weave are arranged as wear-resistant yarn, and the wear-resistant yarn is twisted by a plurality of nylon fiber and a plurality of polyester fiber.

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