Box filling machine
By designing a carton rack mechanism that adapts to different carton sizes and an integrated carton opening and closing function, the problem of poor adaptability of carton storage has been solved, the carton packing efficiency and stability have been improved, and the production cost has been reduced.
Patent Information
- Application Number
- CN202520678438.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-04-11
AI Technical Summary
The existing cardboard box storage racks have a fixed structure, making it difficult to adapt to the storage needs of cardboard boxes of different sizes, which increases the difficulty of packing and reduces work efficiency.
A carton packing machine was designed, comprising a carton frame mechanism, a carton opening robot, a feeding mechanism, and a carton pushing and closing mechanism. The carton frame mechanism can adapt to the storage of cartons of different sizes through width adjustment components and height adjustment components. The carton opening robot can pick up cartons and perform carton opening operations. The feeding mechanism pushes materials into the cartons. The carton pushing and closing mechanism completes the inner and outer flap opening operations.
The machine improves the versatility and efficiency of the case packing machine. The width and height adjustment components are easy to adjust, the worm gear self-locking function ensures stability, and the integrated case opening and closing functions improve production efficiency and reduce production costs.
Smart Images

Figure CN223919802U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of case packing machines, and specifically to a case packing machine. Background Technology
[0002] With the rapid development of the packaging industry, the requirements for packaging equipment are also increasing. In the integrated packing process, the storage of cartons is a common problem. Most existing carton storage racks have fixed structures and are difficult to adapt to the storage needs of cartons of different sizes. When the width or height of the cartons changes, the suction cups need to be replaced, which increases the difficulty of integrated packing and reduces work efficiency. Utility Model Content
[0003] In order to overcome the shortcomings of the prior art, this utility model provides a packing machine with good working stability and practicality.
[0004] The technical solution adopted by this utility model is as follows: a case packing machine, including a frame, and further including a case frame mechanism, a case opening robot, a feeding mechanism, a case pushing and closing mechanism, and a discharging mechanism mounted on the frame. The feeding mechanism is located on one side of the case opening robot. The case frame mechanism includes a base, a first width adjustment component and a height adjustment component connected to the base. The first width adjustment component is located on both sides of the base, and the height adjustment component is located below the base and drives the base and the first width adjustment component to move up and down. The front end of the first width adjustment component is provided with several support rods for blocking the cardboard boxes. The support rods, the base and the first width adjustment component cooperate to form a frame for accommodating cardboard boxes.
[0005] The first width adjustment component includes:
[0006] Several first supports are arranged side by side and symmetrically on both sides of the base;
[0007] The first adjusting rod passes laterally through all the first brackets in sequence;
[0008] The first bracket is provided with a nut block, and the first adjusting rod is provided with a positive thread and a negative thread that are threaded together with the nut block; a railing is installed on the first bracket;
[0009] The base is provided with several first guide shafts that slide and cooperate with the first bracket. A connecting plate is fixedly connected between the ends of two adjacent first guide shafts. The two ends of the first adjusting rod are rotatably connected to the connecting plate.
[0010] The first bracket has rollers and belts mounted on the rollers at its front and rear ends, respectively. The front end of the first bracket has a rotatably mounted swing arm and a feeding drive for reciprocating swing of the swing arm. A linkage shaft is provided between the rollers and the swing arm to link the two. A one-way bearing is provided between the linkage shaft and the swing arm. The piston end of the feeding drive is hinged to the end of the swing arm, and the tail end of the feeding drive is hinged to the first bracket.
[0011] The first bracket has a support plate located below the front of the roller, and the support rod has a clamp that can be adjusted vertically. The clamp has a pressure roller that is rotatably mounted and corresponds to the support plate.
[0012] The clamp is provided with a pressure component at a position in front of the pressure roller to flatten the carton; the pressure component and the feeding drive component are pneumatic cylinders, hydraulic cylinders or linear motors.
[0013] The height adjustment component includes:
[0014] A third mounting base is disposed below the base;
[0015] The fourth transmission component is rotatably mounted within the third mounting base;
[0016] The second adjusting rod is rotatably mounted in the third mounting base and is linked to the fourth transmission component.
[0017] The lifting component has its upper end rotatably engaged with the base and its lower end linked to the fourth transmission component.
[0018] The base is provided with several downwardly extending second guide shafts that slide in cooperation with the third mounting seat;
[0019] The fourth transmission component uses a worm gear and a worm, and the lifting component uses a third lead screw and a third nut sleeve that cooperate with each other. The third nut sleeve is installed in the inner hole of the worm gear and the two are linked together. The third nut sleeve is provided with a first bearing between the upper and lower sides of the worm gear and the third mounting seat. The upper end of the third lead screw is provided with a rotatably mounted fixed seat. The third lead screw is provided with a second bearing on the upper and lower sides of the fixed seat. The fixed seat is fixedly connected to the base.
[0020] The carton opening robot includes an opening component for adsorbing the carton and several closing components for closing the flaps inside the carton. The closing components are located on both sides of the opening component. Between the closing components are a closing drive component that drives the closing components to swing and an adjustment component that drives the closing components to move in opposite directions and outwards in the horizontal direction.
[0021] It also includes a side panel frame for mounting the box opening assembly and the lid closing assembly, the side panel frame having a first support plate fixedly connected thereto and a second support plate vertically slidably mounted on the first support plate, the lid closing assembly being horizontally slidably mounted on the second support plate;
[0022] The first support plate is equipped with a lifting drive component for driving the second support plate to move up and down.
[0023] The cover-closing component includes:
[0024] The fourth mounting base is laterally slidably mounted on the second support plate, and a fifth sliding module is provided between the two;
[0025] The cover hinge is rotatably mounted on the fourth mounting base and has a cover strip at its end;
[0026] The output end of the cover-closing drive unit adopts a linkage shaft that passes through all the fourth mounting seats in sequence and rotates with the fourth mounting seats. A third transmission component is provided between the linkage shaft and the cover-closing rotating shaft to connect the two.
[0027] The adjustment assembly uses a threaded fourth lead screw and a fourth nut sleeve. The fourth lead screw passes through all the fourth mounting seats in sequence, and the fourth nut sleeve is fixedly connected to the fourth mounting seat. An operating handle is provided at the end of the fourth lead screw.
[0028] The unpacking components include:
[0029] The housing base is fixedly mounted on the side plate frame;
[0030] An unpacking drive unit is installed inside the housing and its output end extends outside the housing;
[0031] The first swing arm has one end rotatably mounted on the box base and linked to the output end of the box opening drive component;
[0032] The second swing arm has one end rotatably mounted on the base;
[0033] The joint frame is triangular in shape and its two corners are hinged to the first swing arm and the second swing arm, respectively.
[0034] The other end of the first swing arm is provided with several suction cup seats that are fixedly connected. The joint frame is equipped with an opening plate. When the first swing arm is driven to rotate by the opening drive component, the suction cup seats have a first state that is flush with the opening plate and a second state that is perpendicular to the opening plate.
[0035] The suction cup base is provided with several suction holes, and the side plate frame is equipped with a negative pressure component that is connected to the suction holes through a pipeline.
[0036] The box-closing mechanism includes a conveying assembly, a box-closing assembly, a first mounting base for mounting the conveying assembly and the box-closing assembly, and a second mounting base for sliding mounting the first mounting base. The conveying assembly includes:
[0037] The upper conveyor belt component is mounted on the first mounting base in an adjustable height position;
[0038] The lower conveyor belt component is fixedly installed at the lower part of the first mounting base and located below the upper conveyor belt component;
[0039] The gate assembly includes:
[0040] An upper guide component is mounted on the first mounting base in an adjustable height position;
[0041] The middle guide component is mounted on the first mounting base at an adjustable height and is located below the upper guide component;
[0042] The lower guide component is fixedly installed at the lower part of the middle guide component;
[0043] The second mounting base is provided with a second width adjustment component for adjusting the relative distance between the two first mounting bases;
[0044] The second width adjustment assembly includes a threaded fifth lead screw and several fifth nut sleeves. The fifth lead screw has two sections of threads with opposite directions of rotation, and the fifth nut sleeves are fixedly installed at the top position of the first mounting base.
[0045] The end of the fifth lead screw is provided with an adjusting shaft and a coupling that links the two together.
[0046] A first sliding module is provided between the lower surface of the second mounting base and the top of the first mounting base to enable sliding cooperation between the two.
[0047] The upper conveyor belt component includes:
[0048] The second bracket is mounted on the first mounting base and has a second sliding module between it and the first mounting base to enable sliding cooperation between the two.
[0049] Several pulleys and belts fitted onto the pulleys;
[0050] The belt is equipped with a pusher block that is fixedly installed and used to push the carton forward;
[0051] The structure of the lower conveyor belt component is the same as that of the upper conveyor belt component;
[0052] A third sliding module is provided between the two second supports at the same height to enable sliding cooperation between them;
[0053] An output shaft passing through and driving the two pulleys to rotate synchronously is provided between two pulleys at the same height, and a drive component driving the output shaft to rotate is provided. The drive component in the upper conveyor belt component is mounted on the second bracket.
[0054] The guide component includes:
[0055] A support, the height of which is adjustable, is mounted on the first mounting base;
[0056] An inner flap guide plate is installed at one end of the support and has a rounded portion that contacts the carton;
[0057] A guide wheel is rotatably mounted on the support and located in front of the inner swing cover guide plate;
[0058] The support is provided with a horizontally arranged partition for leaving a gap between the upper and lower outer flaps.
[0059] The upper guide component includes:
[0060] The upper guide seat is slidably mounted on the first mounting seat;
[0061] An upper guide plate is fixedly mounted on the upper guide seat;
[0062] A guide drive component, which is fixedly mounted on the support and whose output end is connected to the upper guide seat;
[0063] The lower guide component includes:
[0064] The lower guide seat is fixedly connected to the support.
[0065] The lower guide plate is fixedly installed on the lower guide seat;
[0066] Both the upper guide plate and the lower guide plate are provided with several guide slopes for closing the outer flap;
[0067] The bottom of the first mounting base is provided with a guide plate and a guide wheel located in front of the lower guide plate.
[0068] The first mounting base is also provided with a first lifting assembly for adjusting the height of the upper conveyor belt component and a second lifting assembly for adjusting the height of the middle guide component. The second mounting base is provided with a rotating shaft that is rotatably mounted. A first transmission component is provided between the rotating shaft and the second lifting assembly to connect the two. A second transmission component is provided between the second lifting assembly and the first lifting assembly to link the two. The first transmission component adopts a bevel gear set, and the second transmission component adopts a spur gear set.
[0069] The first lifting assembly includes a threaded first lead screw and a first nut sleeve. The first lead screw is rotatably mounted on the first mounting base, and the first nut sleeve is fixedly connected to the upper conveyor belt component.
[0070] The second lifting assembly includes a threaded second lead screw and a second nut sleeve. The second lead screw is rotatably mounted on the first mounting base and is arranged parallel to the first lead screw. The second nut sleeve is fixedly connected to the central guide component.
[0071] The beneficial effects of this utility model are as follows: The box rack mechanism in this technical solution is used to place unopened cartons. The box opening robot suctions the cartons on the box rack mechanism and then flips them over. During the flipping process, the box opening action is performed. The feeding mechanism aligns with the opened cartons and pushes the material into the cartons. Then, the cartons enter the push-close mechanism to perform the inner and outer flap closing operations, and finally enter the discharge mechanism. In addition, the box rack mechanism in the box packing machine can not only store cartons but also achieve width and height adjustment to adapt to the suction and storage of cartons of different specifications, improving the versatility of the box rack mechanism and improving work efficiency. Moreover, the height adjustment component has a worm gear self-locking function, which makes it very convenient to adjust and lock at any time. It has the advantages of good working stability and practicality. Attached Figure Description
[0072] Figure 1 This is a schematic diagram of the structure of the packing machine according to an embodiment of the present utility model.
[0073] Figure 2 This is a schematic diagram of the frame mechanism.
[0074] Figure 3 A schematic diagram of the box frame mechanism after removing the cardboard boxes.
[0075] Figure 4 This is a structural diagram of the base and height adjustment assembly.
[0076] Figure 5 This is a schematic diagram of the height adjustment component.
[0077] Figure 6 This is a schematic diagram of the first support structure.
[0078] Figure 7 This is a side view of the first support.
[0079] Figure 8 This is a schematic diagram of the unpacking robot in its first state.
[0080] Figure 9 This is a structural diagram of the articulated frame and the opening plate.
[0081] Figure 10 This is a schematic diagram of the cover assembly.
[0082] Figure 11 This is a structural diagram of the unpacking assembly in the second state.
[0083] Figure 12 This is a schematic diagram of the box-pushing and closing mechanism of the box-packing machine according to an embodiment of the present invention.
[0084] Figure 13 This is a structural diagram of the box-pushing and closing mechanism of the box packing machine from another angle.
[0085] Figure 14 This is a structural diagram of the conveying component and the box closing component on one side.
[0086] Figure 15 This is a schematic diagram of the structure of the first lifting component and the second lifting component.
[0087] Figure 16 This is a schematic diagram of the conveying component.
[0088] Figure 17 This is a schematic diagram of the box closing assembly. Detailed Implementation
[0089] The embodiments of this utility model will be further described below with reference to the accompanying drawings:
[0090] As shown in the figure, a case packing machine includes a frame, and further includes a case rack mechanism 1, a case opening robot 3, a feeding mechanism 4, a case closing mechanism 2, and a discharging mechanism 5 mounted on the frame. The feeding mechanism 4 is located on one side of the case opening robot 3. The case rack mechanism 1 includes a base 11, a first width adjustment component and a height adjustment component connected to the base 11. The first width adjustment component is located on both sides of the base 11, and the height adjustment component is located below the base 11 and drives the base 11 and the first width adjustment component to move up and down. The front end of the first width adjustment component is provided with several support rods 12 for blocking the case. The support rods 12, the base 11, and the first width adjustment component cooperate to form a... The frame for accommodating cardboard boxes; the box rack mechanism in this technical solution is used to place unopened cardboard boxes. The box opening robot picks up the cardboard boxes on the box rack mechanism and flips them over, performing the opening action during the flipping process. The feeding mechanism aligns with the opened cardboard boxes and pushes the material into the boxes. Then, the cardboard boxes enter the push-close mechanism for closing the inner and outer flaps, and finally enter the discharge mechanism. In addition, the box rack mechanism in the case packing machine can not only store cardboard boxes but also adjust its width and height to accommodate the picking and storing of cardboard boxes of different sizes, improving the versatility of the box rack mechanism and increasing work efficiency. Moreover, the height adjustment component has a worm gear self-locking function, making it very convenient to adjust and lock at any time. It has the advantages of good working stability and practicality.
[0091] In addition, in this embodiment, the feeding mechanism transports the material to a fixed position via a conveyor belt, and then pushes the material into the cardboard box with open sides via a pushing component. After that, the opening robot closes the inner flap on one side of the cardboard box. In addition, the discharging mechanism is a roller structure. The cardboard box with the box is pushed onto the discharging mechanism by the box-closing mechanism, and then proceeds to the next process. The feeding mechanism and the discharging mechanism are both existing technologies, and will not be described in detail here.
[0092] The first width adjustment component includes:
[0093] Several first supports 13 are arranged side by side and symmetrically on both sides of the base 11;
[0094] The first adjusting rod 14 passes laterally through all the first brackets 13 in sequence;
[0095] The first bracket 13 is provided with a nut block 131, and the first adjusting rod 14 is provided with a positive thread (not shown) and a negative thread (not shown) that are threadedly engaged with the nut block 131. The first adjusting rod can be manually driven to rotate, and the rotation of the positive thread and the negative thread can drive the two sides of the first bracket to move synchronously towards each other or away from each other through the nut block.
[0096] The base 11 is provided with a plurality of first guide shafts 111 that slide and cooperate with the first bracket 13. A connecting plate 112 is fixedly connected between the ends of two adjacent first guide shafts 111. The two ends of the first adjusting rod 14 are rotatably connected to the connecting plate 112. The first guide shaft can ensure the smooth sliding of the first bracket.
[0097] The first support 13 is equipped with a railing 132, which is used to limit the sides of the carton to ensure that the carton is stacked neatly.
[0098] The first support 13 has rollers 133 at its front and rear ends and belts 134 mounted on the rollers 133. The front end of the first support 13 has a rotatably mounted swing arm 135 and a feeding drive 136 that drives the swing arm 135 to swing back and forth. A linkage shaft 137 is provided between the rollers 133 and the swing arm 135 to link the two. A one-way bearing 138 is provided between the linkage shaft 137 and the swing arm 135. The piston end of the feeding drive 136 is hinged to the end of the swing arm 135, and the tail end of the feeding drive 136 is hinged to the first support 13. The feeding drive drives the swing arm to swing. When the swing arm swings, it drives the rollers to rotate in one direction through the one-way bearing and the linkage shaft. Each time the swing arm swings, the rollers will rotate at an appropriate angle, so that the belt drives the carton forward rhythmically.
[0099] The first bracket 13 has a support plate 15 located below the front of the roller 133. The support rod 12 has a clamp 16 with an adjustable vertical position. The clamp 16 has a pressure roller 161 that is rotatably mounted and corresponds to the support plate 15. When the carton moves under the roller, it will fall onto the support plate below, and the rolling action provides guidance.
[0100] The clamp 16 is provided with a pressure member 162 located in front of the pressure roller 161 to flatten the cartons. The cartons falling on the pallet may be uneven in height. By setting the pressure member to provide pressure to the cartons, all the cartons are kept at the same height.
[0101] The pressure component 162 and the feeding drive component 136 are pneumatic cylinders, hydraulic cylinders or linear motors.
[0102] The height adjustment component includes:
[0103] The third mounting base 17 is disposed below the base 11;
[0104] The fourth transmission component 19 is rotatably mounted within the third mounting base 17;
[0105] The second adjusting rod 18 is rotatably mounted in the third mounting base 17 and is linked to the fourth transmission component;
[0106] The lifting component 10 has its upper end rotatably engaged with the base 11 and its lower end linked to the fourth transmission component.
[0107] The base 11 is provided with several downward-extending second guide shafts 113 that slide in cooperation with the third mounting base 17. The second adjusting rod can be manually rotated to drive the base to move up and down through the fourth transmission component and the lifting component. The second guide shaft ensures the stable operation of the base during lifting.
[0108] The fourth transmission component 19 uses a worm gear 191 and a worm 192. The lifting component 10 uses a third lead screw 101 and a third nut sleeve 102 that cooperate with each other. The third nut sleeve 102 is installed in the inner hole of the worm gear 191 and the two are linked together. The third nut sleeve 102 is provided with a first bearing 103 between the upper and lower sides of the worm gear 191 and the third mounting base 17. The upper end of the third lead screw 101 is provided with a rotatably mounted fixed base 104. The upper and lower sides of the fixed base 104 of the third lead screw 101 are provided with a second bearing 105. The second bearing is a thrust bearing. The fixed base 104 is fixedly connected to the base 11. When the second adjusting rod rotates, it drives the worm to rotate. The worm meshes with the worm gear, and the worm gear will also rotate. The worm gear and the third nut sleeve are connected by a flat key and are linked together. When the third nut sleeve rotates, it drives the third lead screw and the base at the upper end of the third lead screw to perform lifting and lowering movements. In addition, the worm gear structure has its own self-locking characteristics, which can reliably fix the box frame mechanism 1 after it is adjusted to a suitable height, preventing it from sliding down on its own due to external forces or gravity, and ensuring the safety and stability of the stored cartons.
[0109] The carton opening robot 3 includes an opening component 31 for adsorbing cartons and several closing components 32 for closing the inner flaps of the cartons. The closing components 32 are located on both sides of the opening component 31. Between the closing components 32 are a closing drive component 33 for driving them to swing and an adjustment component 34 for driving the closing components 32 to move in opposite directions and outwards in the horizontal direction. This technical solution can take into account both opening and closing the inner flaps of one side of the carton, improve packing efficiency, and reduce production costs. In addition, by adjusting the components to control the relative distance of the closing components, it can be adapted to cartons of different sizes, which has the advantage of good practicality.
[0110] It also includes a side plate frame 35 for mounting the unpacking assembly 31 and the closing assembly 32. The side plate frame 35 is provided with a first support plate 351 fixedly connected to the side plate frame 351 and a second support plate 352 vertically slidably mounted on the first support plate 351. The closing assembly 32 is slidably mounted on the second support plate 352. The first support plate 351 is provided with a lifting drive component 353 for driving the second support plate 352 to move up and down. The lifting drive component is a cylinder, hydraulic cylinder or linear motor, which can drive the second support plate to move vertically up and down on the first support plate.
[0111] In addition, this embodiment innovatively integrates the functions of opening the box and closing the inner flap on one side into the same robotic arm, breaking through the limitation of the traditional robotic arm's single function. Through the coordinated operation of the box opening component and the flap closing component, the two functions can be switched in an orderly manner, greatly improving the packing efficiency.
[0112] The cover assembly 32 includes:
[0113] The fourth mounting base 321 is laterally slidably mounted on the second support plate 352 and a fifth sliding module 322 is provided between the two.
[0114] The cover hinge 323 is rotatably mounted on the fourth mounting base 321 and has a cover strip 324 at its end;
[0115] The output end of the closing drive 33 is a linkage shaft 325 that passes through all the fourth mounting bases 321 in sequence and is rotatably engaged with the fourth mounting bases 321. A third transmission component 326 is provided between the linkage shaft 325 and the closing shaft 323 to connect the two. The closing drive is a motor, which drives the closing bar on the closing shaft to swing through the linkage shaft and the third transmission component, thereby closing the inner flap on one side of the carton. The third transmission component is a bevel gear set, as shown in the figure. The bevel gear set consists of two meshing bevel gears. One bevel gear is mounted on the linkage shaft by a flat key, and the other bevel gear is mounted on the closing shaft by a flat key.
[0116] The adjustment assembly 34 employs a threaded fourth lead screw 341 and a fourth nut sleeve 342. The fourth lead screw 341 passes through all the fourth mounting seats 321 in sequence, and the fourth nut sleeve 342 is fixedly connected to the fourth mounting seat 321. An operating handle 343 is provided at the end of the fourth lead screw 341. When the operator rotates the operating handle, the fourth lead screw rotates accordingly. The fourth lead screw has two sections of threads with opposite directions of rotation. The two fourth nut sleeves on the fourth lead screw will move towards each other or away from each other, thereby allowing the closing assembly to adapt to cartons of different sizes.
[0117] The unpacking component 31 includes:
[0118] The housing base 311 is fixedly mounted on the side plate frame 35;
[0119] An unpacking drive unit 312 is installed inside the housing 311 and its output end extends out of the housing 311;
[0120] The first swing arm 313 has one end rotatably mounted on the box base 311 and linked to the output end of the box opening drive component 312;
[0121] The second swing arm 314 has one end rotatably mounted on the housing 311;
[0122] The articulated frame 315 is triangular in shape and its two corners are respectively hinged to the first swing arm 313 and the second swing arm 314.
[0123] The other end of the first swing arm 313 is provided with a plurality of suction cup seats 316 fixedly connected. The joint frame 315 is equipped with an opening plate 317. When the first swing arm 313 is driven to rotate by the opening drive member 312, the suction cup seat 316 has a first state that is flush with the opening plate 317 and a second state that is perpendicular to the opening plate 317. When the opening assembly is in the first state, the suction cup seat adsorbs the unopened carton. Then the first swing arm is driven to swing by the opening drive member. The second swing arm and the first swing arm cooperate to pull the joint frame, so that the opening plate on the joint frame forms a 90° angle with the suction cup seat, thereby completing the opening action.
[0124] The suction cup base 316 is provided with a plurality of suction holes 318, and the side plate frame 35 is equipped with a negative pressure component 319 that is connected to the suction holes through a pipeline; the suction cup base with vacuum negative pressure is used, which increases the friction to ensure a stable grip and protects the surface of the box; it realizes efficient pushing and closing action, and the structural design is reasonable and practical.
[0125] The box-closing mechanism 2 includes a conveying assembly 21, a box-closing assembly 22, a first mounting base 23 for mounting the conveying assembly 21 and the box-closing assembly 22, and a second mounting base 24 for sliding mounting the first mounting base 23. The conveying assembly 21 includes:
[0126] The upper conveyor belt component 211 is mounted on the first mounting base 23 in an adjustable height position;
[0127] The lower conveyor belt component 212 is fixedly installed at the lower part of the first mounting base 23 and located below the upper conveyor belt component 211;
[0128] The box-closing assembly 22 includes:
[0129] The upper guide component 221 is mounted on the first mounting base 23 in an adjustable height position;
[0130] The middle guide component 222 is mounted on the first mounting base 23 at an adjustable height and is located below the upper guide component;
[0131] The lower guide component 223 is fixedly installed at the lower part of the middle guide component 222;
[0132] The second mounting base 24 is provided with a second width adjustment component 25 for adjusting the relative distance between the two first mounting bases 23. This technical solution adjusts the distance between the two first mounting bases by setting the second width adjustment component. In addition, the upper conveyor belt component, the lower conveyor belt component, the upper guide component, and the lower guide component on the first mounting base can all achieve distance adjustment, so that the conveying component and the box closing component can be adapted to cartons of different sizes, ensuring tight box closing and stable box pushing, and improving packaging production efficiency.
[0133] The second width adjustment assembly 25 includes a threaded fifth lead screw 251 and a plurality of fifth nut sleeves 252. The fifth lead screw 251 is provided with two sections of threads with opposite directions of rotation, and the fifth nut sleeves 252 are fixedly installed at the top position of the first mounting base 23.
[0134] The end of the fifth lead screw 251 is provided with an adjusting shaft 253 and a coupling 254 that links the two together.
[0135] A first sliding module 26 is provided between the lower surface of the second mounting base 24 and the top of the first mounting base 23 to achieve sliding cooperation between the two. When the operator rotates the adjustment shaft, the fifth lead screw rotates synchronously through the coupling. When the fifth lead screw rotates, it causes the first mounting bases on both sides to move synchronously towards each other or away from each other through the fifth nut sleeve and the two-stage threads. The first sliding module adopts a slide rail and a slider. The slide rail is installed on the lower surface of the second mounting base, and the slider is installed on the top of the first mounting base. The slider slides and cooperates on the slide rail.
[0136] The upper conveyor belt component 211 includes:
[0137] The second bracket 2111 is mounted on the first mounting base 23 and a second sliding module 2112 is provided between the bracket and the first mounting base 23 to realize the sliding cooperation between the two; the second sliding module adopts a slide rail and a slider, the slide rail is mounted on the lower surface of the first mounting base, the slider is mounted on the second bracket, and the slider slides and cooperates on the slide rail.
[0138] Several pulleys 2113 and belts 2114 fitted on the pulleys 2113;
[0139] The belt 2114 is provided with a pusher 2115 that is fixedly installed and used to push the carton forward;
[0140] The structure of the lower conveyor belt component 212 is the same as that of the upper conveyor belt component 211. The upper and lower conveyor belt components work together to clamp the carton, and the four push blocks push the carton forward.
[0141] A third sliding module 2116 is provided between two second supports 2111 at the same height to realize the sliding cooperation between the two; the third sliding module adopts a slide rail and a slider, the slide rail is installed on one of the second supports, the slider is installed on the other second support, and the slider slides and cooperates on the slide rail;
[0142] An output shaft 2117, which passes through the two pulleys 2113 at the same height and drives them to rotate synchronously, and a drive component 2118 that drives the output shaft 2117 to rotate are provided between them. The drive component 2118 in the upper conveyor belt component 211 is installed on the second bracket 2111. The drive component adopts a motor and a reducer. The reducer drives the output shaft to rotate, and the output shaft drives the two pulleys to rotate synchronously.
[0143] The guide component 222 includes:
[0144] Support 2221, which is height-adjustably mounted on the first mounting base 23;
[0145] The inner flap guide plate 2222 is installed at one end of the support 2221 and has a rounded part 2223 that contacts the carton;
[0146] Guide wheel 2224 is rotatably mounted on the support 2221 and located in front of the inner swing cover guide plate 2222; the guide wheel is a caster wheel.
[0147] The support 2221 is provided with a horizontally arranged partition 2225 for leaving a gap between the upper and lower outer flaps. When the carton (the inner flap on one side has been closed in the previous process) touches the guide wheel, it will be initially pressed by it. Then the inner flap will be pressed by the rounded part of the inner flap guide plate, thereby closing the inner flap.
[0148] In addition, the partition is used to separate the upper and lower outer flaps, so that the two outer flaps can accurately leave a gap when they are closed by the upper guide component and the lower guide component, thus preventing the outer flaps from overlapping.
[0149] The upper guide component 221 includes:
[0150] The upper guide seat 2211 is slidably mounted on the first mounting seat 23;
[0151] The upper guide plate 2212 is fixedly installed on the upper guide seat 2211;
[0152] The guide drive component 2213 is fixedly installed on the support 2221 and its output end is connected to the upper guide seat 2211. The guide drive component is a cylinder, hydraulic cylinder or linear motor. Its output end drives the upper guide seat to slide up and down along the slide rail on the first mounting seat, so that the upper guide plate can be adapted to the outer flap of cartons of different sizes.
[0153] The lower guide component 223 includes:
[0154] The lower guide seat 2231 is fixedly connected to the support 2221;
[0155] The lower guide plate 2232 is fixedly installed on the lower guide seat 2231;
[0156] Both the upper guide plate 2212 and the lower guide plate 2232 are provided with a number of guide slopes 224 for closing the outer flaps. The lower guide seat is fixedly connected to the support. When the middle guide component is adjusted, it will drive the lower guide component to move together. In addition, the guide slopes are arranged opposite each other, and the upper and lower guide slopes gradually approach each other to close the outer flaps on the upper and lower sides together.
[0157] The bottom of the first mounting base 23 is provided with a guide plate 233 and a guide wheel 232 located in front of the lower guide plate 2232, which are used to guide the outer cover in advance so that it enters the guiding range of the upper guide plate and the lower guide plate.
[0158] The first mounting base 23 is also provided with a first lifting assembly 231 for adjusting the height of the upper conveyor belt component 211 and a second lifting assembly 234 for adjusting the height of the middle guide component 222. The second mounting base 24 is provided with a rotating shaft 241. A first transmission component 242 is provided between the rotating shaft 241 and the second lifting assembly 234 to connect the two. A second transmission component 235 is provided between the second lifting assembly 234 and the first lifting assembly 231 to link the two. The first transmission component adopts a bevel gear set, and the second transmission component adopts a spur gear set. When the rotating shaft is rotated by the operator, it can drive the second lead screw to rotate through the bevel gear set. The second lead screw then drives the first lead screw to rotate through the spur gear set.
[0159] The bevel gear set consists of two meshing bevel gears, one of which is mounted on a rotating shaft and the other is mounted on a second lead screw. The spur gear set consists of several meshing spur gears. In this embodiment, there are three spur gears: the first spur gear is mounted on the second lead screw, the second spur gear serves as an intermediate gear, and the third spur gear is mounted on the first lead screw.
[0160] The first lifting assembly 231 includes a first lead screw 2311 and a first nut sleeve 2312 with threaded engagement. The first lead screw 2311 is rotatably mounted on the first mounting base 23, and the first nut sleeve 2312 is fixedly connected to the upper conveyor belt component 211. The rotation of the first lead screw drives the upper conveyor belt component on the first nut sleeve to move up and down.
[0161] The second lifting assembly 234 includes a threaded second lead screw 2341 and a second nut sleeve 2342. The second lead screw 2341 is rotatably mounted on the first mounting base 23 and is arranged parallel to the first lead screw. The second nut sleeve 2342 is fixedly connected to the central guide component 222. The rotation of the second lead screw drives the central guide component on the second nut sleeve to move up and down.
[0162] In the description of this utility model, it should be noted that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0163] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Furthermore, in the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0164] Please note to all technical personnel: Although this utility model has been described according to the specific embodiments above, the inventive concept of this utility model is not limited to this utility model. Any modifications that utilize the inventive concept will be included within the scope of protection of this patent.
Claims
1. A case packing machine, comprising a frame, characterized in that: It also includes a box frame mechanism (1), a box opening robot (3), a feeding mechanism (4), a box closing mechanism (2), and a discharging mechanism (5) installed on the frame. The feeding mechanism (4) is located on one side of the box opening robot (3). The box frame mechanism (1) includes a base (11), a first width adjustment component and a height adjustment component connected to the base (11). The first width adjustment component is located on both sides of the base (11). The height adjustment component is located below the base (11) and drives the base (11) and the first width adjustment component to move up and down. The front end of the first width adjustment component is provided with several support rods (12) for blocking the cardboard box. The support rods (12), the base (11) and the first width adjustment component cooperate to form a frame for accommodating the cardboard box.
2. The case packing machine according to claim 1, characterized in that: The first width adjustment component includes: Several first supports (13) are arranged side by side and symmetrically on both sides of the base (11); The first adjusting rod (14) passes laterally through all the first brackets (13) in sequence. The first bracket (13) is provided with a nut block (131), and the first adjusting rod (14) is provided with a positive thread and a negative thread that are threaded together with the nut block (131); a railing (132) is installed on the first bracket (13). The base (11) is provided with a plurality of first guide shafts (111) that slide and cooperate with the first bracket (13). A connecting plate (112) is fixedly connected between the ends of two adjacent first guide shafts (111). The two ends of the first adjusting rod (14) are rotatably connected to the connecting plate (112). The first bracket (13) has rollers (133) at its front and rear ends and belts (134) fitted on the rollers (133) respectively. The first bracket (13) has a rotatably mounted swing arm (135) and a feeding drive (136) that drives the swing arm (135) to swing back and forth. A linkage shaft (137) is provided between the rollers (133) and the swing arm (135) to link the two. A one-way bearing (138) is provided between the linkage shaft (137) and the swing arm (135). The piston end of the feeding drive (136) is hinged to the end of the swing arm (135), and the tail end of the feeding drive (136) is hinged to the first bracket (13). The first bracket (13) has a support plate (15) below the front of the roller (133), and the support rod (12) has a clamp (16) with adjustable vertical position. The clamp (16) has a pressure roller (161) that is rotatably installed and corresponds to the support plate (15). The clamp (16) is provided with a pressure member (162) for pressing the carton flat at a position in front of the pressure roller (161); the pressure member (162) and the feeding drive member (136) are cylinders, oil cylinders or linear motors.
3. The case packing machine according to claim 1, characterized in that: The height adjustment component includes: A third mounting base (17) is disposed below the base (11); The fourth transmission component (19) is rotatably mounted in the third mounting base (17); The second adjusting rod (18) is rotatably mounted in the third mounting base (17) and is linked to the fourth transmission component; The lifting component (10) has its upper end rotatably engaged with the base (11) and its lower end linked to the fourth transmission component; The base (11) is provided with several downwardly extending second guide shafts (113) that slide in cooperation with the third mounting base (17). The fourth transmission component (19) adopts a worm gear (191) and a worm (192). The lifting component (10) adopts a third lead screw (101) and a third nut sleeve (102) that cooperate with each other. The third nut sleeve (102) is installed in the inner hole of the worm gear (191) and the two are linked together. The third nut sleeve (102) is provided with a first bearing (103) between the third mounting base (17) and the upper and lower sides of the worm gear (191). The upper end of the third lead screw (101) is provided with a fixed seat (104) that is rotatably installed. The third lead screw (101) is provided with a second bearing (105) at the upper and lower sides of the fixed seat (104). The fixed seat (104) is fixedly connected to the base (11).
4. The case packing machine according to claim 1, characterized in that: The carton opening robot (3) includes a carton opening component (31) for adsorbing the carton and several closing components (32) for closing the carton's inner flaps. The closing components (32) are located on both sides of the carton opening component (31). Between the closing components (32) are a closing drive component (33) for driving them to swing and an adjustment component (34) for driving the closing components (32) to move in opposite directions in the horizontal direction. It also includes a side panel frame (35) for mounting the unpacking assembly (31) and the closing assembly (32), the side panel frame (35) having a first support plate (351) fixedly connected and a second support plate (352) vertically slidably mounted on the first support plate (351), the closing assembly (32) being horizontally slidably mounted on the second support plate (352); The first support plate (351) is provided with a lifting drive component (353) for driving the second support plate (352) to move up and down.
5. The case packing machine according to claim 4, characterized in that: The cover assembly (32) includes: The fourth mounting base (321) is laterally slidably mounted on the second support plate (352) and a fifth sliding module (322) is provided between the two. The cover hinge (323) is rotatably mounted on the fourth mounting base (321) and its end is provided with a cover strip (324). The output end of the cover-closing drive (33) is a linkage shaft (325) that passes through all the fourth mounting seats (321) in sequence and is rotatably engaged with the fourth mounting seats (321). A third transmission component (326) is provided between the linkage shaft (325) and the cover-closing rotating shaft (323) to connect the two. The adjustment assembly (34) adopts a fourth lead screw (341) and a fourth nut sleeve (342) with threaded engagement. The fourth lead screw (341) passes through all the fourth mounting seats (321) in sequence. The fourth nut sleeve (342) is fixedly connected to the fourth mounting seat (321). An operating handle (343) is provided at the end of the fourth lead screw (341).
6. The case packing machine according to claim 4, characterized in that: The unpacking component (31) includes: The housing (311) is fixedly mounted on the side plate frame (35); An opening drive (312) is installed inside the housing (311) and its output end extends outside the housing (311); The first swing arm (313) has one end rotatably mounted on the box base (311) and is linked to the output end of the box opening drive (312); The second swing arm (314) is rotatably mounted on the housing (311) at one end; The joint frame (315) is triangular in shape and its two corners are hinged to the first swing arm (313) and the second swing arm (314) respectively; The other end of the first swing arm (313) is provided with a plurality of suction cup seats (316) fixedly connected, and the joint frame (315) is equipped with an opening plate (317). When the first swing arm (313) is driven to rotate by the opening drive component (312), the suction cup seat (316) has a first state of being flush with the opening plate (317) and a second state of being perpendicular to the opening plate (317). The suction cup base (316) is provided with a plurality of suction holes (318), and the side plate frame (35) is equipped with a negative pressure component (319) that is connected to the suction holes through a pipeline.
7. The case packing machine according to claim 1, characterized in that: The box-closing mechanism (2) includes a conveying assembly (21), a box-closing assembly (22), a first mounting base (23) for mounting the conveying assembly (21) and the box-closing assembly (22), and a second mounting base (24) for sliding mounting the first mounting base (23). The conveying assembly (21) includes: The upper conveyor belt component (211) is mounted on the first mounting base (23) with its height position adjustable; The lower conveyor belt component (212) is fixedly installed at the lower part of the first mounting base (23) and located below the upper conveyor belt component (211); The gate assembly (22) includes: The upper guide component (221) is mounted on the first mounting base (23) in an adjustable height position; The middle guide component (222) is mounted on the first mounting base (23) with adjustable height and is located below the upper guide component; The lower guide component (223) is fixedly installed at the lower part of the middle guide component (222); The second mounting base (24) is provided with a second width adjustment component (25) for adjusting the relative distance between the two first mounting bases (23); The second width adjustment assembly (25) includes a threaded fifth lead screw (251) and a plurality of fifth nut sleeves (252). The fifth lead screw (251) is provided with two sections of threads with opposite directions of rotation. The fifth nut sleeves (252) are fixedly installed at the top position of the first mounting base (23). The end of the fifth lead screw (251) is provided with an adjusting shaft (253) and a coupling (254) that links the two together. A first sliding module (26) is provided between the lower surface of the second mounting base (24) and the top of the first mounting base (23) to realize the sliding cooperation between the two.
8. The case packing machine according to claim 7, characterized in that: The upper conveyor belt component (211) includes: The second bracket (2111) is mounted on the first mounting base (23) and a second sliding module (2112) is provided between the bracket and the first mounting base (23) to realize the sliding cooperation between the two. Several pulleys (2113) and a belt (2114) fitted on the pulleys (2113). The belt (2114) is provided with a pusher (2115) that is fixedly installed and used to push the carton forward. The structure of the lower conveyor belt component (212) is the same as that of the upper conveyor belt component (211); A third sliding module (2116) is provided between the two second supports (2111) at the same height to realize the sliding cooperation between the two. An output shaft (2117) is provided between two pulleys (2113) at the same height, which passes through the two and drives them to rotate synchronously, and a drive member (2118) drives the output shaft (2117) to rotate. The drive member (2118) in the upper conveyor belt component (211) is mounted on the second bracket (2111). The guide component (222) includes: The support (2221) is height-adjustably mounted on the first mounting base (23); The inner flap guide plate (2222) is installed at one end of the support (2221) and has a rounded part (2223) that contacts the carton. The guide wheel (2224) is rotatably mounted on the support (2221) and located in front of the inner flap guide plate (2222); The support (2221) is provided with a partition (2225) that is arranged laterally and is used to leave a gap between the upper and lower outer flaps.
9. The case packing machine according to claim 8, characterized in that: The upper guide component (221) includes: The upper guide seat (2211) is slidably mounted on the first mounting seat (23); The upper guide plate (2212) is fixedly installed on the upper guide seat (2211); A guide drive (2213) is fixedly mounted on the support (2221) and its output end is connected to the upper guide seat (2211); The lower guide component (223) includes: The lower guide seat (2231) is fixedly connected to the support (2221); The lower guide plate (2232) is fixedly installed on the lower guide seat (2231); Both the upper guide plate (2212) and the lower guide plate (2232) are provided with a number of guide ramps (224) for closing the outer cover. The first mounting base (23) has a guide plate (233) and a guide wheel (232) located in front of the lower guide plate (2232) at the bottom position.
10. The case packing machine according to claim 8, characterized in that: The first mounting base (23) is also provided with a first lifting assembly (231) for adjusting the height of the upper conveyor belt component (211) and a second lifting assembly (234) for adjusting the height of the middle guide component (222). The second mounting base (24) is provided with a rotating shaft (241) that is rotatably mounted. A first transmission component (242) is provided between the rotating shaft (241) and the second lifting assembly (234) to connect the two. A second transmission component (235) is provided between the second lifting assembly (234) and the first lifting assembly (231) to link the two. The first transmission component adopts a bevel gear set, and the second transmission component adopts a spur gear set. The first lifting assembly (231) includes a first lead screw (2311) and a first nut sleeve (2312) with threaded engagement. The first lead screw (2311) is rotatably mounted on the first mounting base (23), and the first nut sleeve (2312) is fixedly connected to the upper conveyor belt component (211). The second lifting assembly (234) includes a threaded second lead screw (2341) and a second nut sleeve (2342). The second lead screw (2341) is rotatably mounted on the first mounting base (23) and is arranged parallel to the first lead screw. The second nut sleeve (2342) is fixedly connected to the central guide component (222).