Feeding elephant trunk with replaceable vulnerable area

By designing a replaceable feed chute for vulnerable areas, and adopting an eccentric structure with a thin upper wall and a thick lower wall, as well as a wear-resistant layer, the problem of high replacement frequency and difficult maintenance of traditional feed chutes has been solved, thereby reducing costs and extending service life.

CN223920235UActive Publication Date: 2026-02-17JINAN HEAVY MACHINERY JOINT STOCK
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Patent Information

Application Number
CN202520170541.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-25
Publication Date
2026-02-17
Estimated Expiration
2035-01-25

AI Technical Summary

Technical Problem

Traditional feed chutes require frequent replacements, are difficult to maintain, are costly, and have poor weld repair results.

Method used

A replaceable feed chute with vulnerable areas was designed. It adopts an eccentric structure with a thin upper wall and a thick lower wall, combined with acid and alkali resistant sealing gaskets and bolt assemblies. It is divided into chute assembly one and chute assembly two, which are connected by bolt fastening. Wear-resistant layers are added to vulnerable areas, and square flange connection plates and maintenance doors are provided to enable partial replacement.

Benefits of technology

This technology allows for the replacement of only vulnerable areas, reducing maintenance costs, extending the service life of the feed chute, and improving wear resistance. It also solves the problems of high replacement frequency and difficult maintenance of traditional feed chutes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a feeding elephant trunk with a replaceable damageable area, which comprises an elephant trunk component I, an elephant trunk component II, a bolt component, an acid and alkali resistant sealing gasket, an access door and an access door sealing gasket, the elephant trunk component I comprises an elephant trunk I, and the elephant trunk I is of an eccentric structure with a thin upper wall and a thick lower wall; the 140-degree range area below the elephant trunk I is used for installing an elephant trunk component II; an acid and alkali resistant sealing gasket is arranged between the elephant trunk component I and the elephant trunk component II, and the three components are fastened through a bolt component; an access door is installed on the upper wall of the first elephant trunk, an access door sealing gasket is arranged between the first elephant trunk assembly and the access door, and the first elephant trunk assembly, the access door and the access door are fastened through bolt assemblies. The feeding articulated chute is of a structure capable of being installed and detached, other safe parts can be reserved only by replacing the damaged area of the feeding articulated chute, production and manufacturing cost is reduced, and the service life of the feeding articulated chute is prolonged.
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Description

TECHNICAL FIELD

[0001] The utility model relates to an easily-damaged-area-replaceable feeding chute, belonging to the technical field of mill feeding. BACKGROUND

[0002] The feeding chute is widely applied in the feeding link of the ball mill, which can guide the material to enter the ball mill cylinder uniformly and reduce the direct impact of the material on the feeding seal system. The size of the feeding amount of the ball mill system, the characteristics of the grinding material, the pH value of the ore pulp and the like all affect the service life of the feeding chute. The conventional feeding chute is basically of the integral casting type or the segmented welding type. If the working condition is too severe, the easily-damaged area of the lower wall of the feeding chute will be damaged and corroded in a short period of time, causing the condition of ore pulp leakage. Therefore, the user often adopts two ways to solve such problems, one is to replace the feeding chute as a whole, and the other is to repair the leakage position by welding. However, the cost of the whole replacement is high, and the repair by welding is difficult to operate and has poor effect. Usually, the ore pulp leakage will continue after the repair by welding is completed. SUMMARY

[0003] The utility model solves the technical problem existing in the prior art, and provides an easily-damaged-area-replaceable feeding chute, which solves the problems of high replacement frequency and difficult maintenance of the conventional feeding chute.

[0004] To solve the technical problem, the utility model provides an easily-damaged-area-replaceable feeding chute, which comprises a chute assembly one, a chute assembly two, a bolt assembly, an acid and alkali resistant sealing gasket, an access door and an access door sealing gasket. The chute assembly one comprises a chute one, which is of an eccentric structure with a thin upper wall and a thick lower wall. The lower 140° range area of the chute one is used for mounting the chute assembly two. The acid and alkali resistant sealing gasket is arranged between the chute assembly one and the chute assembly two, and the three are fastened through the bolt assembly. The access door is mounted on the upper wall of the chute one. The access door sealing gasket is arranged between the chute assembly one and the access door, and the three are fastened through the bolt assembly.

[0005] The chute assembly one further comprises a steel plate and a square flange connecting plate one. Four steel plates are respectively welded on the four side outer walls of the lower opening area of the chute one. The outer side of the steel plate and the chute one is circumferentially angle welded, and the inner side is circumferentially single-side V-shaped welded. The mounting surface of the square flange connecting plate one is positioned at an angle of 45° with the horizontal feeding end surface of the chute one, and then is sleeved on the steel plate. The inner and outer sides of the contact area are circumferentially angle welded. After the welding is completed, the mounting surface is further processed.

[0006] The upper wall of the chute one protrudes a square platform, and a circle of internal thread holes are uniformly processed, which are used for mounting the access door.

[0007] The chute one is a casting part.

[0008] The chute assembly two comprises a chute two, a wear-resistant layer, a square flange connecting plate two, a connecting steel pipe and a handle, the inner wall of the chute two is uniformly hardfaced with the wear-resistant layer, the two end faces of the connecting steel pipe are respectively welded with the outer wall of the chute two and the square flange connecting plate two as a whole, wherein the processing range of the mounting surface of the square flange connecting plate two is 80mm in width and 4mm in depth, and the two handles are welded on the non-mounting surface thereof.

[0009] The chute two is a casting.

[0010] The access door comprises an access plate, and two handles are welded on the access plate.

[0011] Beneficial effects: the utility model discloses can realize only the replacement of the damaged area of the feeding chute and keep other safe parts, can effectively reduce the cost, solve the problem that the traditional feeding chute is high in replacement frequency and difficult to maintain, and the wear resistance of the damaged area is improved, which can effectively prolong the service life of the feeding chute. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is the overall structure section view schematic drawing of the utility model;

[0013] Figure 2 It is the A view of the utility model; Figure 1

[0014] Figure 3 It is the B view of the utility model; Figure 1

[0015] Figure 4 It is the section view schematic drawing of the chute assembly one of the utility model;

[0016] Figure 5 It is the C-C section view schematic drawing of the utility model; Figure 4

[0017] It is the section view schematic drawing of the chute assembly two of the utility model; Figure 6

[0018] It is the D-D section view schematic drawing of the utility model. Figure 7 Figure 6

[0019] ​​​​In the figure: 1, the pipe assembly one; 2, the pipe assembly two; 3, bolt assembly; 4, acid and alkali resistant sealing pad; 5, sealant; 6, access door; 7, access door sealing pad; 101, the pipe one; 102, steel plate; 103, square flange connecting plate one; 201, the pipe two; 202, wear-resistant layer; 203, square flange connecting plate two; 204, connecting steel pipe; 205, handle; 601, access plate. DETAILED DESCRIPTION

[0020] The utility model will be described in detail below in combination with the drawings and examples.

[0021] As Figures 1-7 shown, the utility model provides a feed pipe of easy damage area replaceable, including pipe assembly one 1, pipe assembly two 2, bolt assembly 3, acid and alkali resistant sealing pad 4, access door 6 and access door sealing pad 7, pipe assembly one 1 includes the pipe one 101, because the contact area of pipe upper wall and material is small, therefore the pipe one 101 is eccentric structure with thin upper wall and thick lower wall, the area of 140 ° range below the pipe one 101 is easy damage area, cast when the region is left empty, for installing pipe assembly two 2;Pipe assembly one 1 with pipe assembly two 2 between being equipped with acid and alkali resistant sealing pad 4, and the three are fastened through bolt assembly 3;The access door 6 is installed on the upper wall of the pipe one 101, and access door sealing pad 7 is arranged between pipe assembly one 1 and access door 6, and the three are fastened through bolt assembly 3.

[0022] Pipe assembly one 1 still includes steel plate 102 and square flange connecting plate one 103, four steel plates 102 are welded on the four sides outer wall of the lower opening area of the pipe one 101 respectively, to ensure firm welding, the outer side of four steel plates 102 and the pipe one 101 adopts circumferential angle welding, and the inner side adopts circumferential single-side V-shaped welding;The mounting surface of square flange connecting plate one 103 is positioned at 45 ° angle after the horizontal feeding end surface of the pipe one 101 is sleeved on the steel plate 102, and the inner and outer sides of its contact area all adopt circumferential angle welding, in order to ensure the accuracy requirement, the mounting surface of square flange connecting plate one 103 is processed after welding is completed.

[0023] The upper wall of the pipe one 101 protrudes a square platform, and a circle of internal thread holes are uniformly processed, for the installation of access door 6.

[0024] The pipe one 101 is a cast part.

[0025] The pipe assembly two 2 comprises a pipe two 201, a wear-resistant layer 202, a square flange connecting plate two 203, a connecting steel pipe 204 and a handle 205, the inner wall of the pipe two 201 is uniformly hardfaced with the wear-resistant layer 202 with a certain thickness, the two end faces of the connecting steel pipe 204 are welded with the outer wall of the pipe two 201 and the square flange connecting plate two 203 as a whole, wherein the processing range of the mounting surface of the square flange connecting plate two 203 is 80mm in width and 4mm in depth, and the two handles 205 are welded on the non-mounting surface thereof.

[0026] The pipe two 201 is a casting.

[0027] The access door 6 comprises an access plate 601, and two handles 205 are welded on the access plate 601.

[0028] Before assembly, the pipe assembly one 1 and the pipe assembly two 2 need to be trial assembled to ensure that the pipe assembly two 2 can be smoothly installed and disassembled, and the edges of the pipe walls of the two are welded and ground for repair, so that the gap between the two is uniformly controlled at about 5mm. Before the pipe assembly one 1 and the pipe assembly two 2 are fastened, the pipe wall of the pipe assembly two 2 and the mounting surface of the square flange connecting plate two 203 need to be uniformly coated with sealant 5, and after fastening, a proper amount of sealant 5 is coated along the gap between the pipe walls of the pipe assembly one 1 and the pipe assembly two 2, and after the glue is dry, a water filling test is performed, so that the slurry cannot leak.

[0029] The utility model discloses can realize only the replacement of the damaged area of the feeding pipe and the reservation of other safe parts, can effectively reduce the cost, solve the problem that the traditional feeding pipe is high in replacement frequency and difficult to maintain, and the wear resistance of the damaged area is improved, so that the service life of the feeding pipe is effectively prolonged.

[0030] The above-mentioned embodiments of the utility model are only examples, not the only ones, and all changes within the scope of the utility model or equivalent to the scope of the utility model are covered by the utility model.

Claims

1. A feed chute with replaceable vulnerable areas, characterized in that: The assembly includes a chute assembly 1 (1), a chute assembly 2 (2), a bolt assembly (3), an acid and alkali resistant gasket (4), an inspection door (6), and an inspection door gasket (7). The chute assembly 1 (1) includes a chute 1 (101), which is an eccentric structure with a thin upper wall and a thick lower wall. The 140° area below the chute 1 (101) is used to install the chute assembly 2 (2). An acid and alkali resistant gasket (4) is provided between the chute assembly 1 (1) and the chute assembly 2 (2), and the three are fastened by the bolt assembly (3). An inspection door (6) is installed on the upper wall of the chute 1 (101), and an inspection door gasket (7) is provided between the chute assembly 1 (1) and the inspection door (6), and the three are fastened by the bolt assembly (3).

2. The replaceable feed chute for vulnerable areas according to claim 1, characterized in that: The chute assembly (1) further includes a steel plate (102) and a square flange connecting plate (103). The four steel plates (102) are respectively welded to the four outer walls of the lower opening area of ​​the chute (101). The outer side of the steel plate (102) and the chute (101) are welded with a circumferential fillet weld, and the inner side is welded with a circumferential single-sided V-shaped weld. The mounting surface of the square flange connecting plate (103) is positioned at a 45° angle with the horizontal feed end face of the chute (101) and then fitted onto the steel plate (102). The inner and outer sides of its contact area are welded with a circumferential fillet weld. After welding, its mounting surface is processed.

3. The replaceable feed chute for vulnerable areas according to claim 1, characterized in that: A square platform protrudes from the upper wall of the chute (101), and a circle of internal threaded holes is uniformly machined for the installation of the inspection door (6).

4. The replaceable feed chute for vulnerable areas according to claim 1, characterized in that: The chute (101) is a casting.

5. The replaceable feed chute for vulnerable areas according to claim 1, characterized in that: The second chute assembly (2) includes a second chute (201), a wear-resistant layer (202), a second square flange connecting plate (203), a connecting steel pipe (204), and a handle (205). The inner wall of the second chute (201) is uniformly overlaid with a wear-resistant layer (202). The two ends of the connecting steel pipe (204) are welded to the outer wall of the second chute (201) and the second square flange connecting plate (203) respectively. The processing range of the mounting surface of the second square flange connecting plate (203) is 80mm wide and 4mm deep. The two handles (205) are welded to its non-mounting surface.

6. The replaceable feed chute for vulnerable areas according to claim 5, characterized in that: The second chute (201) is a casting.

7. The replaceable feed chute for vulnerable areas according to any one of claims 1-6, characterized in that: The inspection door (6) includes an inspection plate (601) on which two handles (205) are welded.