Solar aluminum frame blanking device
By introducing a cylinder-driven rubber roller clamping and limiting mechanism into the solar aluminum frame cutting device, the vibration and slippage problems during aluminum frame cutting are solved, improving the cutting speed and accuracy.
Patent Information
- Application Number
- CN202520211582.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-02-10
AI Technical Summary
The existing solar panel aluminum frame cutting device lacks a limiting mechanism, which causes the aluminum frame workpiece to vibrate and slide during cutting, affecting the cutting accuracy and stability.
A material feeding device including a cylinder, a cross arm, rubber rollers, and limit wheels was designed. The cylinder drives the cross arm to move up and down, causing the rubber rollers to be clamped on the outside of the aluminum frame. Combined with the motor driving the rubber rollers to rotate, the material is transported smoothly and vibration and slippage are avoided.
It improves the speed and accuracy of aluminum frame cutting, avoids material offset and tilting during transmission, and ensures the accuracy of the cutting position.
Smart Images

Figure CN223920377U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of solar aluminum frame processing technology, specifically a solar aluminum frame blanking device. Background Technology
[0002] Aluminum frames are an essential component of solar photovoltaic modules. They not only provide physical support and protect the solar panels from external damage, but also participate in electrical connections, helping to secure the panels and providing some moisture and dust protection. Aluminum frames typically have good weather resistance and electrical conductivity, and are sometimes used for lightning protection. Aluminum frame cutting equipment is a specialized automated device used in the production of solar photovoltaic modules for cutting and preparing aluminum frame materials. Its basic function includes precisely cutting aluminum material to predetermined dimensions for subsequent assembly processes.
[0003] Common solar aluminum frame cutting devices include a drive mechanism and a conveying mechanism. During cutting, the drive mechanism drives the rotation of rollers to transport and cut the aluminum frame workpiece. However, this method lacks a limiting mechanism at the top of the rollers, which makes the aluminum frame workpiece prone to vibration and slippage during cutting. This makes it impossible to ensure that the aluminum frame material is transported smoothly to the cutting position, reducing the cutting accuracy and failing to meet the working requirements of solar aluminum frame processing. Therefore, a solar aluminum frame cutting device is proposed. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a solar aluminum frame unloading device to solve the technical problem that the aluminum frame workpiece is prone to vibration and slippage during unloading due to the lack of a limiting mechanism at the top of the roller.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a solar panel aluminum frame cutting device, comprising:
[0006] The unloading platform has mounting blocks connected to both its left and right sides, and brackets connected to both its top left and right sides. An mounting frame is installed on the upper inner side of the bracket, and a cylinder is inserted into the upper inner side of the mounting frame.
[0007] A cross arm is inserted inside the upper side of the mounting bracket. The bottom end of the cylinder is connected to the top of the cross arm at the corresponding position. Assembly rods are inserted on both the lower left and right sides of the mounting bracket, and the bottom ends of the assembly rods are connected to the mounting accessories.
[0008] Insert rods are inserted into the interior of the assembly. The outer ends of the insert rods are connected to mounting rods. The bottom of the mounting rods is equipped with rubber rollers via bearings. An assembly plate is installed on the upper inner side of the mounting rod on the left side. A motor is installed on the bottom of the assembly plate.
[0009] The slide sleeve is sleeved on the left and right sides of the cross arm, the front part of the slide sleeve is provided with the first hinged rod through bearing, and the rear part of the slide sleeve is provided with the second hinged rod through bearing.
[0010] Preferably, the bottom end of the first hinged rod is connected with the corresponding position of the front part of the mounting frame through bearing, and the bottom end of the second hinged rod is connected with the corresponding position of the rear part of the mounting rod through bearing, so that the transmission is facilitated.
[0011] Preferably, the bottom end of the rotor of the motor is coaxially connected with the rubber roller of the corresponding side, and the diameter of the rubber roller is greater than the transverse length of the mounting sleeve, so that the rubber roller clamps the workpiece.
[0012] Preferably, screw holes are formed in the interiors of the mounting sleeve and the inserting rod, bolts are screwed in the screw holes, the number of the bolts is 1-3 groups, the length of the inserting rod can be adjusted by removing the bolts, the distance between the rubber rollers can be adjusted, and different sizes of workpieces can be adapted.
[0013] Preferably, the top outer side of the mounting block is connected with a vertical plate, a guide rod is inserted into the interior of the vertical plate, and a mounting frame is connected to the inner end of the guide rod, and the number of the mounting block and the vertical plate is 2-6 groups, so that the mounting frame can move left and right.
[0014] Preferably, a limiting wheel is mounted on the inner side of the mounting frame through bearing, the number of the limiting wheel is 1-3 groups, and the outer side of the limiting wheel is sleeved with a rubber ring.
[0015] Preferably, a spring is sleeved on the outer part of the guide rod between the vertical plate and the mounting frame, limiting rods are connected to the left and right sides of the outer part of the mounting frame, and the outer end of the limiting rod penetrates the interior of the vertical plate, so that the limiting wheel can assist in limiting the left and right sides of the workpiece, and the workpiece can be prevented from deviating during blanking.
[0016] The utility model discloses a mounting rod, a mounting sleeve, a first hinged rod and a second hinged rod, and the mounting rod is connected with the mounting sleeve through the first hinged rod and the second hinged rod. ACCURATE DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the utility model;
[0018] Figure 2 It is the internal structure schematic view of the mounting frame of the utility model;
[0019] Figure 3 It is the structure schematic view of the cross arm and the assembling rod of the utility model;
[0020] Figure 4 It is the structure schematic view of the plug-in rod and the bolt of the utility model;
[0021] Figure 5 It is the top structure schematic view of the mounting block of the utility model. Specific implementation
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0023] Please refer to Figures 1 to 5 The utility model provides a solar energy aluminum frame blanking device, including blanking table 1, mounting block 2, support 3, mounting frame 4, pneumatic cylinder 5, cross arm 6, assembling rod 7, assembling sleeve 8, plug-in rod 81, mounting rod 9, assembling plate 10, rubber roller 11, motor 12, sliding sleeve 13, first hinged rod 14, second hinged rod 15, bolt 16, stand 17, guide rod 18, assembling frame 19, limit wheel 20, limit rod 21 and spring 22:
[0024] Please refer to Figure 1 The left and right sides of blanking table 1 are connected with mounting block 2, and the left and right sides of the top of blanking table 1 are connected with support 3, and the inner side upper portion of support 3 is equipped with mounting frame 4, please refer to Figure 2 The inside upper side of mounting frame 4 is inserted with pneumatic cylinder 5;
[0025] Cross arm 6 is inserted in the inside upper side of mounting frame 4, and the bottom end of pneumatic cylinder 5 is connected with the top corresponding position of cross arm 6, and the lower left and right sides of mounting frame 4 are inserted with assembling rod 7, and the bottom end of assembling rod 7 is connected with assembling sleeve 8;
[0026] Please refer to Figure 4 Plug-in rod 81 is inserted in the inside of assembling sleeve 8, and the outer end of plug-in rod 81 is connected with mounting rod 9, please refer to Figure 2 The bottom of mounting rod 9 is equipped with rubber roller 11 through bearing, and the inside upper portion of left mounting rod 9 is equipped with assembling plate 10, and the bottom of assembling plate 10 is equipped with motor 12;
[0027] Please refer to Figure 3The outer left and right sides of the cross arm 6 are sleeved with sliding sleeves 13, the front of the sliding sleeves 13 is respectively provided with a first hinged rod 14 through a bearing, the rear of the sliding sleeves 13 is respectively provided with a second hinged rod 15 through a bearing, the bottom end of the first hinged rod 14 is connected with the corresponding position of the front left and right sides of the mounting frame 4 through a bearing, the bottom end of the second hinged rod 15 is connected with the corresponding position of the rear of the assembly rod 7 through a bearing, the bottom end of the rotor of the motor 12 is coaxially connected with the corresponding rubber roller 11, and the diameter of the rubber roller 11 is greater than the transverse length of the assembly sleeve 8. Please refer to Figure 4 The inner part of the assembly sleeve 8 and the plug rod 81 is provided with a screw hole, and the inner screw hole of the assembly sleeve 8 and the plug rod 81 is screwed with a bolt 16, the number of the bolt 16 is 1-3 groups, the up and down movement of the cross arm 6 is driven by the extension of the air cylinder 5, so that the assembly rod 7 and the assembly sleeve 8 can be closed through the first hinged rod 14 and the second hinged rod 15, so that the rubber roller 11 can be closed through the mounting rod 9, and the rotation of the rubber roller 11 is driven by the motor 12, so that the rubber roller 11 can be clamped outside the aluminum frame during the cutting of the aluminum frame, which can effectively reduce the vibration and sliding of the aluminum material during the transmission process, ensure the stable transportation of the material to the cutting position without repeated positioning, avoid the inclination of the aluminum frame workpiece during the cutting, and improve the speed and accuracy of the solar energy aluminum frame cutting.
[0028] Please refer to Figure 5 The top outer side of the mounting block 2 is connected with a vertical plate 17, the inner part of the vertical plate 17 is inserted with a guide rod 18, the inner end of the guide rod 18 is connected with an assembly frame 19, the number of the mounting block 2 and the vertical plate 17 is 2-6 groups, the inner side of the assembly frame 19 is provided with a limiting wheel 20 through a bearing, the number of the limiting wheel 20 is 1-3 groups, the outer side of the limiting wheel 20 is sleeved with a rubber ring, the outer part of the guide rod 18 between the vertical plate 17 and the assembly frame 19 is sleeved with a spring 22, the outer side of the assembly frame 19 is connected with a limiting rod 21, and the outer end of the limiting rod 21 penetrates the inner part of the vertical plate 17. The added limiting wheel 20 can assist in limiting the left and right sides of the workpiece, so as to avoid the deviation of the workpiece during the cutting.
[0029] The up and down movement of the cross arm 6 is driven by the extension of the air cylinder 5, so that the assembly rod 7 and the assembly sleeve 8 can be closed through the first hinged rod 14 and the second hinged rod 15, so that the rubber roller 11 can be closed through the mounting rod 9, and the rotation of the rubber roller 11 is driven by the motor 12, so that the rubber roller 11 can be clamped outside the aluminum frame during the cutting of the aluminum frame, which can effectively reduce the vibration and sliding of the aluminum material during the transmission process, ensure the stable transportation of the material to the cutting position without repeated positioning, avoid the inclination of the aluminum frame workpiece during the cutting, and improve the speed and accuracy of the solar energy aluminum frame cutting.
[0030] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0031] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.
Claims
1. A solar aluminum frame blanking device, characterized in that, The utility model relates to a cutting stock platform, which comprises a cutting stock platform, mounting blocks connected to the left and right sides of the cutting stock platform, supports connected to the left and right sides of the top of the cutting stock platform, mounting racks installed on the inner upper sides of the supports, air cylinders inserted into the inner upper sides of the mounting racks, cross arms inserted into the inner upper sides of the mounting racks, the bottom ends of the air cylinders connected to the top of the cross arms, assembly rods inserted into the lower left and right sides of the mounting racks, assembly sleeves connected to the bottom ends of the assembly rods, insertion rods inserted into the interiors of the assembly sleeves, mounting rods connected to the outer ends of the insertion rods, rubber rollers installed on the bottom of the mounting rods through bearings, assembly plates installed on the inner upper sides of the left mounting rods, and motors installed on the bottom of the assembly plates. Sliding sleeves are sleeved on the left and right sides of the exterior of the cross arms, first hinged rods are installed on the front of the sliding sleeves through bearings, and second hinged rods are installed on the rear of the sliding sleeves through bearings. The bottom ends of the first hinged rods are connected to the front left and right sides of the mounting racks through bearings, and the bottom ends of the second hinged rods are connected to the rear left and right sides of the assembly rods through bearings. The rotor bottom end of the motor is coaxially connected to the rubber roller on the corresponding side, and the diameter of the rubber roller is greater than the horizontal length of the assembly sleeve. Screw holes are formed in the interiors of the assembly sleeve and the insertion rod, bolts are screwed into the screw holes in the interiors of the assembly sleeve and the insertion rod, and the number of the bolts is 1-3.
2. The solar aluminum frame blanking device according to claim 1, characterized in that: The top outer sides of the mounting blocks are connected to vertical plates, guide rods are inserted into the interiors of the vertical plates, assembly racks are connected to the inner ends of the guide rods, and the number of the mounting blocks and the vertical plates is 2-6.
3. The solar aluminum frame blanking device according to claim 1, characterized in that: Limiting wheels are installed on the inner sides of the assembly racks through bearings, the number of the limiting wheels is 1-3, and rubber rings are sleeved on the outer sides of the limiting wheels.
4. The solar aluminum frame blanking device according to claim 1, characterized in that: Springs are sleeved on the outer sides of the guide rods between the vertical plates and the assembly racks, limiting rods are connected to the left and right outer sides of the assembly racks, and the outer ends of the limiting rods penetrate the interior of the vertical plate.
5. The solar aluminum frame blanking device according to claim 1, characterized in that: 6. The solar aluminum frame blanking device according to claim 5, characterized in that: 7. The solar aluminum frame blanking device according to claim 6, characterized in that: