High-speed automatic bottle unscrambler

Abstract

The utility model discloses a high-speed automatic bottle unscrambler which aims to improve the bottle unscrambling efficiency and meet the requirements of a high-speed production line. The bottle unscrambler comprises a base and an adjusting structure above the base, the adjusting structure is composed of forward roll shafts and reverse roll shafts which are alternately distributed, each of the forward roll shafts and the reverse roll shafts comprises a plurality of evenly-distributed roller structures, and the roller structures are movably connected with roll shafts with inclined angles. The forward roll shaft and the reverse roll shaft are distributed in a central symmetry mode, a driving motor is arranged on the base, and the base is connected with a driving gear through a driving shaft and then meshed with a transmission gear to achieve power transmission. A fixing shaft is arranged in the outer frame, and accurate positioning of the forward roller shaft and the reverse roller shaft is ensured. The linkage wheel and the transmission belt further drive the roll shaft to rotate, and the limiting frame and the inclined sliding groove are matched with the multi-stage conveying belt to complete arrangement and conveying of the bottle bodies.

Description

TECHNICAL FIELD

[0001] The utility model provides a kind of bottle sorting machine, belong to medical production equipment technical field, especially involve a kind of high-speed automatic bottle sorting machine. BACKGROUND

[0002] Bottle sorting machine is an automatic equipment, mainly used for arranging, arranging and conveying bottles to meet the needs of subsequent production processes such as turning, filling, labeling, packaging, etc. Ensure that the bottles can be smoothly and orderly processed on the production line. The basic structure of the bottle sorting machine usually includes a bottle conveying belt, a bottle sorting device, a bottle conveying belt and a control system.

[0003] In the existing bottle sorting machine, many bottle sorting methods are based on the principle of vibration to arrange the bottles. This vibration type bottle sorting machine automatically arranges the disordered bottles by electromagnetic vibration, however, this method has some limitations. First, the arrangement efficiency of the vibration type bottle sorting machine is relatively low, because it depends on the characteristics of the center of gravity distribution of the bottles, and for plastic bottles with small weight changes, this function is difficult to achieve the expected effect in actual operation. Secondly, the vibration effect is not ideal, especially when dealing with high-speed production lines, the vibration type bottle sorting machine may not meet the needs of large water lines. SUMMARY

[0004] To make up for the shortcomings of the prior art, the present application provides a high-speed automatic bottle sorting machine to solve the problems of low efficiency and unstable effect of the vibration type bottle sorting machine.

[0005] To solve the above technical problems, the utility model provides the following technical scheme: a kind of high-speed automatic bottle sorting machine, including base, the upper of base is equipped with adjusting structure, adjusting structure includes positive roller shaft, reverse roller shaft;

[0006] The positive roller shaft and the reverse roller shaft are alternately distributed, and the positive roller shaft and the reverse roller shaft each include a plurality of uniformly distributed roller structures, and a plurality of uniformly distributed roller shafts with a certain inclination angle are movably connected to the roller structures.

[0007] The positive roller shaft and the reverse roller shaft are centrally symmetrically distributed.

[0008] Preferably, the base is provided with a driving motor corresponding to the adjusting structure.

[0009] Preferably, the driving motor is connected to the driving gear through the driving shaft on one side, and the driving gear is provided with a transmission gear meshing with itself on one side.

[0010] Preferably, the positive roller shaft and the reverse roller shaft are provided with an outer frame outside, and a plurality of uniformly distributed fixed shafts penetrating the roller structures are arranged inside the outer frame.

[0011] Preferably, the driving gear and the transmission gear are fixedly connected with the forward roller shaft and the reverse roller shaft by the fixed shaft respectively.

[0012] Preferably, the fixed shaft is externally sleeved with a linkage wheel at one end close to the driving motor, and the linkage wheels of the forward roller shaft and the reverse roller shaft are externally sleeved with transmission belts.

[0013] Preferably, a limiting frame is arranged at one end of the outer frame away from the driving motor, and the limiting frame is provided with limiting holes penetrating through the limiting frame.

[0014] Preferably, the side, away from the outer frame, of the limiting frame is provided with an inclined chute.

[0015] Preferably, the other side of the inclined chute is provided with a plurality of stages of conveying belts corresponding to the inclined chute, for conveying the sorted bottle bodies, and the inclined chute and the limiting holes are in one-to-one correspondence.

[0016] The one or more technical solutions provided in the embodiments of the application have at least the following technical effects or advantages:

[0017] The utility model discloses a center symmetry distribution's forward roller shaft and reverse roller shaft are set up, when forward roller shaft and reverse roller shaft rotate, a large number of bottle bodies will be dispersed to the middle position of itself, with the rotation of the roller shaft on the gyro wheel structure, will drive bottle body to move to a direction, to ensure that bottle body keeps an orientation and is transported to the next device, and subsequent direction adjusting operation is carried out.

[0018] The other advantages, objects and features of the utility model will be described in the subsequent specification to some extent, and to some extent, it will be obvious to those skilled in the art based on the study of the following text, or can be taught from the practice of the utility model. ACCURATE DRAWINGS

[0019] Figure 1 It is a three-dimensional schematic view of the utility model high -speed automatic bottle sorting machine;

[0020] Figure 2 It is the adjusting structure schematic view of the utility model high -speed automatic bottle sorting machine;

[0021] Figure 3 It is the sectional view of the outer frame of the utility model high -speed automatic bottle sorting machine;

[0022] Figure 4 It is the explosion decomposition drawing of the gyro wheel structure of the utility model high -speed automatic bottle sorting machine.

[0023] As shown in the figure:

[0024] 1, base;

[0025] 11. Drive motor; 12. Drive gear; 13. Transmission gear; 14. Linkage wheel; 15. Transmission belt; 16. Limiting frame; 17. Inclined chute; 18. Multi-stage conveyor belt;

[0026] 2. Adjust the structure;

[0027] 21. Forward roller; 22. Reverse roller; 23. Roller structure; 24. Roller; 25. External frame. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] It should be noted that the terms "vertical," "horizontal," "up," "down," "left," "right," and similar expressions used in this article are for illustrative purposes only and do not represent the only possible implementation.

[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains; the terminology used herein in the description of this invention is for the purpose of describing particular embodiments only and is not intended to limit the invention; the term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0031] like Figure 1 and Figure 2 As shown, the bottle unscrambler includes a base 1, with an adjustment structure 2 above the base. The adjustment structure 2 consists of forward rollers 21 and reverse rollers 22, which are alternately distributed. Both the forward rollers 21 and reverse rollers 22 include several evenly distributed roller structures 23, and several evenly distributed rollers 24 with a certain inclination angle are movably connected to the roller structures 23. The forward rollers 21 and reverse rollers 22 are centrally symmetrically distributed. The base 1 is equipped with a drive motor 11 corresponding to the adjustment structure 2. One side of the drive motor 11 is connected to a drive gear 12 via a drive shaft, and one side of the drive gear 12 is equipped with a transmission gear 13 that meshes with it. An outer frame 25 is fitted around the forward rollers 21 and reverse rollers 22. Inside the outer frame 25 are several evenly distributed fixed shafts that pass through the roller structures 23. The drive gear 12 and transmission gear 13 are fixedly connected to the forward rollers 21 and reverse rollers 22 respectively via the fixed shafts.

[0032] In the embodiment, the utility model discloses a center symmetry arrangement of forward roller shaft 21 and reverse roller shaft 22 is configured, realizes the high -efficient dispersion and arrangement of bottle body. When forward roller shaft 21 and reverse roller shaft 22 rotate, the roller shaft 24 on the alternately arranged roller structure 23 will disperse bottle body to the center position. Subsequently, the rotation of roller shaft 24 drives bottle body to move along a single direction, ensures that bottle body keeps consistent orientation and is transported to the next device, carries out subsequent direction operation. This design effectively improves the efficiency of bottle arranging, ensures the orderly arrangement and stable conveying of bottle body, meets the demand of high -speed production line.

[0033] As shown in Figure 3 And Figure 4 The fixed shaft is externally sleeved with a linkage wheel 14 near one end of the driving motor 11, and the linkage wheels 14 of the forward roller shaft 21 and the reverse roller shaft 22 are externally sleeved with a transmission belt 15. The outer frame 25 is provided with a limiting frame 16 on the end away from the driving motor 11, the limiting frame 16 is provided with a limiting hole penetrating through itself, and the side of the limiting frame 16 away from the outer frame 25 is provided with an inclined sliding groove 17, and the other side of the inclined sliding groove 17 is provided with a plurality of stage conveyors 18 corresponding to the inclined sliding groove 17, for conveying the arranged bottle body.

[0034] It should be noted that the roller shaft 24 of the roller structure 23 is inclined at an angle of 45 degrees with the hub, and each roller shaft 24 generates a friction force contacting the bottle body when rotating, which can be decomposed into X component and Y component, i.e. horizontal and vertical forces. Depending on the direction and speed of each roller shaft 24, these forces eventually combine to produce a resultant force vector in any required direction, thereby ensuring that the direction of the final resultant force vector is horizontal.

[0035] In the embodiment, the base 1 provides a stable support foundation, ensuring the stability and durability of the entire bottle arranging machine. The design of the adjusting structure 2 allows flexible adjustment to accommodate bottles of different sizes and shapes, which is achieved by the alternating distribution of the forward roller shaft 21 and the reverse roller shaft 22. This layout optimizes the dispersion and arrangement process of the bottles. The roller structure 23 on the forward roller shaft 21 and the reverse roller shaft 22 is evenly distributed, ensuring uniform stress on the bottles during the arrangement process, reducing friction and collision between the bottles, thereby reducing the breakage rate. The inclined angle design of the roller shaft 24 enables the bottles to be more smoothly concentrated to the center position under the action of the roller structure 23, which improves the efficiency and accuracy of bottle arranging. The cooperation of the driving motor 11, the driving gear 12 and the transmission gear 13 constitutes the power transmission system of the bottle arranging machine. This system design makes power transmission more efficient and reduces energy loss. The design of the outer frame 25 not only provides structural stability, but also ensures the precise positioning and stable operation of the forward roller shaft 21 and the reverse roller shaft 22 through the design of the fixed shaft inside the outer frame 25.

[0036] In use:

[0037] 1. Installation and setup:

[0038] Place the bottle sorter in the appropriate location on the production line and ensure that the base 1 is securely installed on the ground, providing the necessary support and stability.

[0039] Adjust the positions of the forward roller shaft 21 and the reverse roller shaft 22 in the adjustment structure 2 according to the size and shape of the bottles that need to be sorted, ensuring that they can accommodate different bottle specifications.

[0040] 2. Start the drive system:

[0041] Start the drive motor 11 on the base 1, which connects to the drive gear 12 through the drive shaft, and then drives the transmission gear 13.

[0042] Check whether the drive motor 11 is running normally and whether the drive gear 12 and the transmission gear 13 are well meshed, ensuring that the power transmission system is working properly.

[0043] 3. Bottle sorting operation:

[0044] Place the disordered bottles into the bottle feeding area of the bottle sorter.

[0045] The forward roller shaft 21 and the reverse roller shaft 22 start to rotate, and the rollers 24 on the roller structure 23 disperse the bottles to the center position.

[0046] The rotation of the rollers 24 drives the bottles to move in a single direction, ensuring that the bottles are consistently oriented and transported to the next device.

[0047] 4. Power transmission and bottle transport:

[0048] The linkage wheel 14 on the fixed shaft receives power through the transmission belt 15, driving the forward roller shaft 21 and the reverse roller shaft 22 to rotate.

[0049] The bottles are transported to the end of the outer frame 25 away from the drive motor 11 under the action of the roller structure 23 and the rollers 24.

[0050] 5. Limiting and sorting:

[0051] The bottles reach the limiting frame 16, and the limiting holes ensure that the bottles are sorted in the correct position.

[0052] The bottles are further sorted through the inclined chute 17, ensuring the uniform orientation and spacing of the bottles.

[0053] Although the utility model has disclosed as above with preferable embodiments, it is not used to limit the utility model, anyone familiar with this technology can make various changes and modifications without departing from the spirit and scope of the utility model, therefore the protection scope of the utility model should be limited by the claims.

Claims

1. A high-speed automatic bottle unscrambler, comprising a base (1), characterized in that: An adjustment structure (2) is provided above the base (1), and the adjustment structure (2) includes a forward roller (21) and a reverse roller (22). The forward roller (21) and the reverse roller (22) are alternately distributed. Both the forward roller (21) and the reverse roller (22) include several uniformly distributed roller structures (23). Several uniformly distributed rollers (24) with a certain inclination angle are movably connected to the roller structures (23). The forward roller (21) and the reverse roller (22) are centrally symmetrically distributed.

2. The high-speed automatic bottle unscrambler according to claim 1, characterized in that: The base (1) is equipped with a drive motor (11) corresponding to the adjustment structure (2).

3. The high-speed automatic bottle unscrambler according to claim 2, characterized in that: One side of the drive motor (11) is connected to a drive gear (12) via a drive shaft, and one side of the drive gear (12) is provided with a transmission gear (13) that meshes with itself.

4. A high-speed automatic bottle unscrambler according to claim 3, characterized in that: The forward roller (21) and the reverse roller (22) are fitted with an outer frame (25), and the outer frame (25) has several evenly distributed fixed shafts that pass through the roller structure (23).

5. A high-speed automatic bottle unscrambler according to claim 3, characterized in that: The drive gear (12) and transmission gear (13) are fixedly connected to the forward roller shaft (21) and the reverse roller shaft (22) respectively via a fixed shaft.

6. A high-speed automatic bottle unscrambler according to claim 4, characterized in that: A linkage wheel (14) is sleeved on the outside of the fixed shaft near the drive motor (11), and a transmission belt (15) is sleeved on the outside of the linkage wheel (14) of both the forward roller (21) and the reverse roller (22).

7. A high-speed automatic bottle unscrambler according to claim 4, characterized in that: The outer frame (25) is provided with a limiting frame (16) at the end away from the drive motor (11), and the limiting frame (16) is provided with a limiting hole that penetrates itself.

8. A high-speed automatic bottle unscrambler according to claim 7, characterized in that: The limiting frame (16) has an inclined groove (17) on the side away from the outer frame (25).

9. A high-speed automatic bottle unscrambler according to claim 8, characterized in that: The other side of the inclined chute (17) is provided with a multi-stage conveyor belt (18) corresponding to itself, which transports the sorted bottles. The inclined chute (17) corresponds to the limiting hole one by one.

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