Adjustable material flow divider for fine chemical engineering

Abstract

The utility model discloses an adjustable material divider for fine chemical engineering, which comprises a base flange, a dividing box, a top flange and a dividing adjusting mechanism, the base flange is fixed on a workbench through bolts, the upper end of the base flange is fixedly connected with the dividing box, the upper end of the dividing box is fixedly connected with the top flange, and the dividing adjusting mechanism is arranged on the dividing box. The outer portion of the threaded rod is in threaded connection with a lifting plate, the lower end of the lifting plate is fixedly connected with a connecting rod, the outer portion of the connecting rod is fixedly connected with three splitter plates, and the lower ends of the splitter plates are all attached to the inner cone. According to the material distributor, the lifting plate is driven by the arranged threaded rod to move downwards, the lifting plate drives the inner cone to move downwards through the connecting rod to shield the feeding port, and therefore the flow speed of materials entering the distributing box is controlled, the function that the materials can be adjusted when entering the distributor is achieved, and the working effect of the material distributor is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of material diverters, and in particular to an adjustable material diverter for fine chemical industry. Background Technology

[0002] In many industrial sectors, such as chemicals, building materials, grain processing, and mining, material diversion is frequently required. For example, in chemical production, the reacted mixtures are often transported to different downstream processing equipment based on their different components or uses; in the grain processing industry, grains and other materials need to be diverted to different storage silos or processing lines based on factors such as particle size and quality. Traditional material diversion methods are often inefficient and lack precision, making it difficult to meet the demands of large-scale, high-precision production. Therefore, a material diverter is needed to improve production efficiency and product quality.

[0003] An existing material distributor, with publication number CN204730231 U, uses a distribution box, an inner cone, and branch pipes. After entering the distribution box from the inlet, the material is evenly conveyed out through the branch pipes, significantly improving conveying efficiency and reducing production costs in conjunction with multiple combustion nozzles. However, this material distributor cannot adjust the flow rate when a reduction is needed, thus reducing its effectiveness. Furthermore, after prolonged use, the inner cone is damaged due to continuous impact from the material, leading to decreased material distribution efficiency and ultimately lowering the overall quality of the material distributor. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing an adjustable material distributor for fine chemical applications.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An adjustable material distributor for fine chemicals includes a base flange, a distribution box, a top flange, and a distribution adjustment mechanism. The base flange is fixed to the workbench by bolts. The upper end of the base flange is fixedly connected to the distribution box. The upper end of the distribution box is fixedly connected to the top flange. The upper surface of the top flange is provided with a distribution adjustment mechanism.

[0007] The diversion adjustment mechanism includes a threaded rod, a lifting plate, a connecting rod, an inner cone, and diversion plates. The lower end of the threaded rod is rotatably connected to the top flange via a bearing. The outer side of the threaded rod is threadedly connected to the lifting plate. The lower end of the lifting plate is fixedly connected to the connecting rod. The lower end of the connecting rod is in contact with the inner cone. The outer side of the connecting rod is movably engaged with the three diversion plates. The lower ends of the diversion plates are all in contact with the inner cone. The outer wall of the connecting rod passes through the top flange via a through hole.

[0008] Preferably, the diversion adjustment mechanism further includes a knob and a guide rod, the upper end of the threaded rod is fixedly connected to the knob, and the outside of the lifting plate is slidably connected to multiple guide rods through a through hole.

[0009] Preferably, it also includes an internal vertebral body replacement mechanism, which includes a fixing bolt, a spring, and a top plate. The fixing bolt passes through a through hole and is movably connected to a connecting rod. The outer wall of the fixing bolt passes through a through hole and is movably connected to the top plate. The outer wall of the top plate passes through a through hole and is movably connected to the connecting rod. The lower end of the top plate is fixedly connected to the internal vertebral body.

[0010] Preferably, the sidewall of the diverter plate is in close contact with the diverter box, and the upper end of the diverter plate is in close contact with the top flange.

[0011] Preferably, it also includes branch pipes, the lower ends of the three branch pipes are fixed to the upper surface of the top flange and penetrate the top flange, and the upper ends of the branch pipes are fixedly connected to the branch pipe flange.

[0012] Preferably, the base flange has a feed inlet in the middle, and the diameter of the feed inlet is larger than the diameter of the inner cone.

[0013] Preferably, the lower ends of the guide rods are all fixedly connected to the top flange.

[0014] The beneficial effects of this utility model are as follows:

[0015] 1. The lifting plate moves downward through the threaded rod, and the lifting plate moves downward through the connecting rod to block the feed inlet, thereby controlling the flow rate of the material entering the diverter box. This allows for adjustment of the material flow rate when it enters the diverter, thus improving the working efficiency of the material diverter.

[0016] 2. The top plate and inner cone are removed using the fixed bolts and springs, and a new diversion plate and inner cone are placed in the diversion box. This allows the inner cone and diversion plate to be replaced after long-term use, thus avoiding the decrease in the diversion effect of the material diverter caused by damage to the inner cone, thereby improving the working quality of the material diverter. Attached Figure Description

[0017] Figure 1This is a schematic diagram of the structure of an adjustable material distributor for fine chemical industry proposed in this utility model;

[0018] Figure 2 for Figure 1 Right view diagram in the middle;

[0019] Figure 3 for Figure 2 A schematic diagram of the left sectional view;

[0020] Figure 4 for Figure 3 A diagram showing the view from below;

[0021] Figure 5 for Figure 1 A cross-sectional view;

[0022] Figure 6 for Figure 2 A magnified view of part A in the middle;

[0023] Figure 7 for Figure 1 Top sectional view of the middle distribution box;

[0024] Figure 8 for Figure 5 A partial side sectional view;

[0025] Figure 9 for Figure 8 A partial three-dimensional schematic diagram of the central top plate and the inner vertebral body.

[0026] In the diagram: 1. Base flange; 2. Diverter box; 3. Top flange; 4. Diverter adjustment mechanism; 401. Threaded rod; 402. Knob; 403. Lifting plate; 404. Guide rod; 405. Connecting rod; 406. Inner cone; 407. Diverter plate; 5. Branch pipe; 6. Branch pipe flange; 7. Inlet; 8. Inner cone replacement mechanism; 801. Fixing bolt; 802. Top plate. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0028] Example 1, referring to Figures 1 to 9 An adjustable material diverter for fine chemicals includes a base flange 1, a diversion box 2, a top flange 3, and a diversion adjustment mechanism 4. The base flange 1 is fixed to the workbench by bolts. The upper end of the base flange 1 is fixedly connected to the diversion box 2. The upper end of the diversion box 2 is fixedly connected to the top flange 3. The upper surface of the top flange 3 is provided with the diversion adjustment mechanism 4.

[0029] The diversion adjustment mechanism 4 includes a threaded rod 401, a lifting plate 403, a connecting rod 405, an inner cone 406, and diversion plates 407. The lower end of the threaded rod 401 is rotatably connected to the top flange 3 via a bearing. The threaded rod 401 rotates at the upper end of the top flange 3. The outer side of the threaded rod 401 is threadedly connected to the lifting plate 403. When the threaded rod 401 rotates, it drives the lifting plate 403 to rotate. The lower end of the lifting plate 403 is fixedly connected to the connecting rod 405. The lifting plate 403 drives the connecting rod 405 to move up and down. The lower end of the connecting rod 405 is in contact with the inner cone 406. The connecting rod 405 drives the inner cone 406 to move. The outer side of the connecting rod 405 is movably engaged with the three diversion plates 407. The diversion plates 407 can... The connecting rod 405 is fastened and can be replaced. The lower end of the diverter plate 407 is in contact with the inner cone 406. The diverter plate 407 is in close contact with the inner cone 406 to prevent material mixing during diversion. The outer wall of the connecting rod 405 passes through the top flange 3 through the through hole. The connecting rod 405 moves through the top flange 3. This mechanism drives the lifting plate 403 to move downward through the threaded rod 401. The lifting plate 403 drives the inner cone 406 to move downward through the connecting rod 405. The inner cone 406 blocks the feed inlet 7, thereby controlling the flow rate of the material entering the diverter box 2. This realizes the function of adjusting the flow rate of the material entering the diverter box 2, thus improving the working effect of the material diverter.

[0030] In this embodiment, the diversion adjustment mechanism 4 also includes a knob 402 and a guide rod 404. The upper end of the threaded rod 401 is fixedly connected to the knob 402. The knob 402 allows the operator to rotate the threaded rod 401 more conveniently. The outside of the lifting plate 403 is slidably connected to multiple guide rods 404 through a through hole. The lifting plate 403 slides on the guide rods 404, preventing the lifting plate 403 from rotating. It also includes an inner vertebral body replacement mechanism 8. The inner vertebral body replacement mechanism 8 includes a fixing bolt 801 and a top plate 802. The fixing bolt 801 passes through a through hole and is movably inserted into the connecting rod 405. The outer wall of the fixing bolt 801 passes through a through hole and is movably inserted into the top plate 802. The fixing bolt 801 fixes the top plate 802. The outer wall of the top plate 802 passes through a through hole and is movably inserted into the connecting rod 405. The lower end of the 2 is fixedly connected to the inner cone 406. The top plate 802 fixes the inner cone 406. The side wall of the diversion plate 407 is in close contact with the diversion box 2, and the surface of the diversion plate 407 is provided with a sealing component to prevent material from flowing out of the side wall of the diversion plate 407. The upper end of the diversion plate 407 is in close contact with the top flange 3. A sealing component is provided at the connection between the diversion plate 407 and the top flange 3. It also includes branch pipes 5. The lower ends of the three branch pipes 5 are fixed to the upper surface of the top flange 3 and pass through the top flange 3. The upper ends of the branch pipes 5 are fixedly connected to the branch pipe flange 6. The middle part of the base flange 1 is provided with a feed port 7 so that the material enters the diversion box 2 through the feed port 7 at the lower end for diversion processing. The diameter of the feed port 7 is larger than the diameter of the inner cone 406 to prevent the inner cone 406 from blocking the feed port 7 when it moves down to a certain position. The lower ends of the guide rods 404 are all fixedly connected to the top flange 3.

[0031] The working principle of this embodiment:

[0032] When using this adjustable material distributor for fine chemicals:

[0033] First, the material to be diverted is fed into the diversion box 2 through the feed inlet 7. Then, the operator rotates the knob 402, which drives the threaded rod 401 to rotate. The threaded rod 401 moves the lifting plate 403 through its external threads. The lifting plate 403 moves the inner cone 406 through the connecting rod 405. Since the inside of the diversion box 2 is conical and the diversion plate 407 is connected to the connecting rod 405 in a snap-fit ​​manner, the size of the diversion plate 407 remains fixed when the connecting rod 405 moves downward, thus diverting the material. Plate 407 cannot move downward with connecting rod 405, thus fixing the position of diverting plate 407. Inner cone 406 blocks feed inlet 7, thereby adjusting material flow rate. At the same time, guide rod 404 limits lifting plate 403 to prevent it from rotating. When the material flow rate meets the requirements, the operator stops turning knob 402. At this time, the material begins to be blocked by inner cone 406 and begins to be diverted. It is discharged from diverting box 2 through three branch pipes 5, completing the material diversion work. When the inner vertebral body 406 wears out after prolonged use, the operator first stops feeding material into the diversion box 2. Then, the operator pulls out the fixing bolt 801, and the end of the fixing bolt 801 is pulled out of the through hole on the surface of the top plate 802. At this time, the top plate 802 is no longer restricted by the fixing bolt 801. The operator removes the inner vertebral body 406, then removes the diversion plate 407 that needs to be replaced, inserts the new diversion plate 407 into the connecting rod 405, and then puts the replaced inner vertebral body 406 into the diversion box 2. Then, the top plate 802 is inserted into the connecting rod 405, and then the fixing bolt 801 is pulled inward so that the fixing bolt 801 is inserted into the through hole of the top plate 802, thus completing the replacement of the inner vertebral body 406.

[0034] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An adjustable material splitter for fine chemicals, comprising a base flange (1), a splitter box (2), a top flange (3) and a splitter adjustment mechanism (4), characterized in that, The base flange (1) is fixed on the workbench by bolts, the upper end of the base flange (1) is fixedly connected with the distribution box (2), the upper end of the distribution box (2) is fixedly connected with the top flange (3), and the upper surface of the top flange (3) is provided with a distribution adjusting mechanism (4). The distribution adjusting mechanism (4) comprises a threaded rod (401), a lifting plate (403), a connecting rod (405), an inner cone (406) and a distribution plate (407), the lower end of the threaded rod (401) is rotatably connected with the top flange (3) through a bearing, the outer part of the threaded rod (401) is threadedly connected with the lifting plate (403), the lower end of the lifting plate (403) is fixedly connected with the connecting rod (405), the lower end of the connecting rod (405) is fitted with the inner cone (406), the outer part of the connecting rod (405) is movably connected with three distribution plates (407), the lower end of each distribution plate (407) is fitted with the inner cone (406), and the outer wall of the connecting rod (405) is movably penetrated through the top flange (3) through a through hole.

2. An adjustable flow diverter for fine chemicals as claimed in claim 1 wherein, The distribution adjusting mechanism (4) further comprises a knob (402) and a guide rod (404), the upper end of the threaded rod (401) is fixedly connected with the knob (402), and the outer part of the lifting plate (403) is slidably connected with a plurality of guide rods (404) through through holes.

3. The adjustable flow diverter of claim 1, wherein, It also comprises an inner cone replacement mechanism (8), the inner cone replacement mechanism (8) comprises a fixing bolt (801) and a top plate (802), the fixing bolt (801) movably penetrates the connecting rod (405) through a through hole, the outer wall of the fixing bolt (801) movably penetrates the top plate (802) through a through hole, the outer wall of the top plate (802) movably penetrates the connecting rod (405) through a through hole, and the lower end of the top plate (802) is fixedly connected with the inner cone (406).

4. The adjustable flow divider of claim 1, wherein: The side wall of the distribution plate (407) is tightly attached to the distribution box (2), and the upper end of the distribution plate (407) is tightly attached to the top flange (3).

5. The adjustable flow diverter of claim 1, wherein, It also comprises branch pipes (5), the lower ends of the three branch pipes (5) are fixed on the upper surface of the top flange (3) and penetrate the top flange (3), and the upper ends of the branch pipes (5) are fixedly connected with branch pipe flanges (6).

6. The adjustable flow diverter of claim 1, wherein, The middle part of the base flange (1) is provided with a feeding port (7), and the diameter of the feeding port (7) is greater than that of the inner cone (406).

7. An adjustable flow diverter for fine chemicals as claimed in claim 2 wherein, The lower end of each guide rod (404) is fixedly connected with the top flange (3). The lower end of each guide rod (404) is fixedly connected with the top flange (3).

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