Product carrying mechanism

By combining the Z-axis motion unit, rotation unit, and adsorption unit for multi-directional adjustment, the problems of high cost and difficult maintenance of existing robotic arms and gantry modules have been solved, realizing fully automated handling and efficient production of carrier products within the streamline.

CN223920500UActive Publication Date: 2026-02-17JIANGSU JUSTECH PRECISION IND CO LTD
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Patent Information

Application Number
CN202520428199.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2026-02-17
Estimated Expiration
2035-03-12

AI Technical Summary

Technical Problem

In existing technologies, four-axis robotic arms and gantry modules are costly and difficult to maintain in automated production, and a single gantry module is difficult to move in multiple directions, which limits its application scenarios.

Method used

By combining a Z-axis motion unit, a first rotation unit, an X-axis motion unit, a second rotation unit, and an adsorption unit, the adsorption unit can be adjusted in multiple directions. The Z-axis motion unit drives the adsorption unit to rise and fall, the first rotation unit drives large-scale rotation, and the X-axis motion unit and the second rotation unit work together to precisely adjust the position of the adsorption unit, thereby achieving the purpose of accurately picking up the product.

Benefits of technology

It enables fully automated handling of products within the streamline, improving production efficiency and reducing production costs. It has a compact structure, low maintenance costs, and is suitable for multi-directional movement scenarios, replacing traditional four-axis robots and gantry modules.

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Abstract

The utility model relates to a product carrying mechanism which comprises a Z-axis movement unit, a first rotating unit, an X-axis movement unit, a second rotating unit and an adsorption unit, the first rotating unit is installed on the Z-axis movement unit, and the Z-axis movement unit can drive the first rotating unit to do lifting movement; the X-axis movement unit is installed on the first rotating unit, the first rotating unit can drive the X-axis movement unit to rotate, the second rotating unit is installed on the X-axis movement unit, and the X-axis movement unit can drive the second rotating unit to move in the horizontal direction. The adsorption unit is installed on the second rotating unit, and the second rotating unit can drive the adsorption unit to rotate. According to the carrying mechanism, through interaction of a plurality of units, multi-directional adjustment of the adsorption units is achieved, and the purpose of accurately adsorbing products is achieved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the automatic handling technology, specifically relates to a product handling mechanism. BACKGROUND

[0002] At present, in the automatic production process, when the mobile phone needs to be carried from the carrier flow line, it is generally carried by a four-axis manipulator or a gantry module in a single direction. In the actual production process, the manipulator has high cost and high maintenance difficulty, and the single gantry module is difficult to realize multi-directional movement, and the use scene is limited. CONTENT OF THE UTILITY MODEL

[0003] In order to overcome the above defects, the present application provides a product handling mechanism, which realizes multi-directional adjustment of the adsorption unit through the interaction between multiple units, achieves the purpose of accurately sucking the product, and realizes the full-automatic handling of the carrier product in the flow line.

[0004] The technical scheme adopted by the present application to solve its technical problems is:

[0005] A product handling mechanism, comprising a Z-axis movement unit, a first rotating unit, an X-axis movement unit, a second rotating unit and an adsorption unit, the first rotating unit is installed on the Z-axis movement unit, the Z-axis movement unit can drive the first rotating unit to move up and down, the X-axis movement unit is installed on the first rotating unit, and the first rotating unit can drive the X-axis movement unit to rotate, the second rotating unit is installed on the X-axis movement unit, the X-axis movement unit can drive the second rotating unit to move horizontally, the adsorption unit is installed on the second rotating unit, the second rotating unit can drive the adsorption unit to rotate, and the adsorption unit is used for sucking the product.

[0006] Optionally, the Z-axis movement unit comprises a lifting driving module and a first support installed on the lifting driving module, the lifting driving module can drive the first support to move up and down, the first rotating unit is installed on the first support, and the lifting driving module comprises a linear module.

[0007] Optionally, the first rotating unit comprises a first rotating motor and a rotating platform installed on the first rotating motor, the first rotating motor can drive the rotating platform to rotate, and the X-axis movement unit is installed on the rotating platform.

[0008] Optionally, the first end of the rotating platform is rotatably connected to the first rotating motor, and the second rotating unit is installed on the second end of the rotating platform.

[0009] Optionally, the X-axis movement unit comprises a horizontal driving module and a support platform connected to the horizontal driving module, the horizontal driving module is capable of driving the support platform to move horizontally, and the second rotating unit is mounted on the support platform.

[0010] Optionally, the support platform is slidingly mounted on the horizontal driving module, a connecting plate is fixedly mounted on the support platform, the second rotating unit is mounted on the connecting plate, a trachea fixing frame is fixedly mounted on the connecting plate, a first sliding rail is fixedly arranged on the rotating platform, and the connecting plate is slidingly mounted on the first sliding rail.

[0011] Optionally, the trachea fixing frame comprises an installation portion, a first connecting portion, a second connecting portion and a stop portion which are connected in sequence, the installation portion is fixedly mounted on the connecting plate, the first connecting portion and the second connecting portion are arranged perpendicularly to the installation portion, the stop portion is arranged perpendicularly to the second connecting portion, and an installation hole for a trachea is arranged on the second connecting portion.

[0012] Optionally, the second rotating unit comprises a second rotating motor and a second bracket connected to the second rotating motor, the second rotating motor is capable of driving the second bracket to rotate, and the adsorption unit is mounted on the second bracket.

[0013] Optionally, the adsorption unit comprises a suction cup and a sliding block fixedly mounted on the suction cup, a suction nozzle is arranged on the suction cup, and the suction nozzle is connected to a vacuum mechanism through a trachea.

[0014] Optionally, the second bracket is provided with a second sliding rail in the vertical direction, the sliding block is slidingly mounted on the second sliding rail, and a buffer spring is arranged in the suction cup.

[0015] The application has the following beneficial effects: through the interaction of the Z-axis movement unit, the first rotating unit, the X-axis movement unit, the second rotating unit and the adjusting adsorption unit, the application realizes multi-directional adjustment of the adsorption unit, achieves the purpose of accurately sucking products, realizes full-automatic carrying of the carrier products in the flow line, improves the production efficiency and reduces the production cost. The product carrying mechanism in the application has a compact structure and low maintenance cost, can be applied to use scenes requiring multi-directional movement, and can replace the traditional four-axis mechanical hand or gantry module, overcome the shortcomings of high maintenance difficulty and high maintenance cost of the mechanical hand, and overcome the shortcomings of large space occupation and difficulty in realizing multi-directional movement of a single gantry module. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 FIG. 1 is a structural schematic view of a product carrying mechanism in the application;

[0017] Figure 2 FIG. 2 is a structural schematic diagram of a product carrying mechanism in the present application;

[0018] Figure 3 FIG. 3 is a structural schematic diagram of a product carrying mechanism in the present application; Figure 2 FIG. 4 is an enlarged view of A in FIG. 3;

[0019] Figure 4 FIG. 5 is a structural schematic diagram of a product carrying mechanism in the present application;

[0020] Figure 5 FIG. 6 is a structural schematic diagram of a product carrying mechanism in the present application;

[0021] Figure 6 FIG. 7 is a structural schematic diagram of a product carrying mechanism in the present application;

[0022] In the figure: 100-Z axis movement unit, 110-lifting drive module, 120-first support, 200-first rotation unit, 210-first rotation motor, 220-rotation platform, 221-first slide rail, 300-X axis movement unit, 310-horizontal drive module, 320-support platform, 330-connection plate, 340-air pipe fixing frame, 341-mounting part, 342-first connecting part, 343-second connecting part, 344-stop part, 345-mounting hole, 400-second rotation unit, 410-second rotation motor, 420-second support, 421-second slide rail, 500-suction unit, 510-suction cup, 511-suction nozzle, 520-slide block. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present application will be clearly and completely described in combination with the embodiments of the present application. Obviously, the embodiments described in the present application are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0024] It should be noted that the terms "first", "second", and the like in the specification and claims of the present application and the following drawings are used to distinguish similar objects, and do not necessarily indicate a specific order or sequence. It should be understood that the objects thus used can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device including a series of steps or units does not have to be limited to those steps or units clearly listed, but can include other steps or units not clearly listed or inherent to these processes, methods, products or devices.

[0025] For ease of description, spatial relative terms such as "above," "on top of," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "on top of" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.

[0026] Example: Figures 1-6 As shown, a product handling mechanism includes a Z-axis motion unit 100, a first rotating unit 200, an X-axis motion unit 300, a second rotating unit 400, and an adsorption unit 500. The first rotating unit 200 is mounted on the Z-axis motion unit 100, and the Z-axis motion unit 100 can drive the first rotating unit 200 to perform lifting and lowering movements. The X-axis motion unit 300 is mounted on the first rotating unit 200, and the first rotating unit 200 can drive the X-axis motion unit 300 to rotate. The second rotating unit 400 is mounted on the X-axis motion unit 300, and the X-axis motion unit 300 can drive the second rotating unit 400 to perform horizontal movements. The adsorption unit 500 is mounted on the second rotating unit 400, and the second rotating unit 400 can drive the adsorption unit 500 to rotate. The adsorption unit 500 is used to pick up products.

[0027] In the present application, the Z-axis movement unit 100 is used to drive the adsorption unit 500 to move up and down to adjust the height of the adsorption unit 500, i.e., the position in the Z-axis direction, the first rotating unit 200 is used to drive the adsorption unit 500 to rotate greatly to adjust the position of the adsorption unit 500 in the horizontal direction, the X-axis movement unit 300 and the second rotating unit 400 are used to cooperate with each other to accurately adjust the position of the adsorption unit 500, so as to accurately grasp the product on the carrier. In the present application, the Z-axis movement unit 100, the first rotating unit 200, the X-axis movement unit 300, the second rotating unit 400 and the adsorption unit 500 interact with each other to realize multi-directional adjustment of the adsorption unit 500, achieve the purpose of accurately sucking the product, realize full-automatic carrying of the carrier product in the flow line, improve the production efficiency and reduce the production cost. The product carrying mechanism in the present application has compact structure and low maintenance cost, and can be applied to use scenes requiring multi-directional movement, so as to replace the traditional four-axis mechanical hand or gantry module, overcome the shortcomings of high maintenance difficulty and high maintenance cost of the mechanical hand, and overcome the shortcomings of large space occupation and difficulty in realizing multi-directional movement of the single gantry module.

[0028] As shown in Figures 1-2 , the Z-axis movement unit 100 includes a lifting driving module 110 and a first support 120 mounted on the lifting driving module 110, the lifting driving module 110 can drive the first support 120 to move up and down, the first rotating unit 200 is mounted on the first support 120, and the lifting driving module 110 includes a linear module. The lifting driving module 110 is vertically arranged to drive the first support 120 to move up and down, the first rotating unit 200, the X-axis movement unit 300, the second rotating unit 400 and the adsorption unit 500 move synchronously, so as to adjust the position of the adsorption unit 500 in the Z-axis direction.

[0029] As shown in Figures 1-2 , the first rotating unit 200 includes a first rotating motor 210 and a rotating platform 220 mounted on the first rotating motor 210, the first rotating motor 210 can drive the rotating platform 220 to rotate, and the X-axis movement unit 300 is mounted on the rotating platform 220.

[0030] The first end of the rotating platform 220 is rotatably connected to the first rotating motor 210, and the second rotating unit 400 is installed on the second end of the rotating platform 220. The rotating platform 220 is horizontally arranged, the first rotating motor 210 is installed on the first support 120, the first end of the rotating platform 220 is rotatably installed on the first support 120, the rotating shaft of the first rotating motor 210 is connected to the first end of the rotating platform 220, and the first rotating motor 210 is located below the rotating platform 220. When the first rotating motor 210 drives the first end of the rotating platform 220 to rotate, the second end of the rotating platform 220 synchronously rotates with the adsorption unit 500, so as to realize large-angle adjustment of the adsorption unit 500.

[0031] As shown in Figure 1 The X-axis movement unit 300 includes a horizontal driving module 310 and a support platform 320 connected to the horizontal driving module 310, the horizontal driving module 310 can drive the support platform 320 to move horizontally, and the second rotating unit 400 is installed on the support platform 320. The horizontal driving module 310 includes a linear module. The horizontal driving module 310 is horizontally arranged on the rotating platform 220 to drive the support platform 320 to move in the X-axis direction, and the second rotating unit 400 and the adsorption unit 500 move synchronously, so as to accurately adjust the position of the adsorption unit 500 in the X-axis direction.

[0032] As shown in Figure 1 The support platform 320 is slidably installed on the horizontal driving module 310, a connecting plate 330 is fixedly installed on the support platform 320, the second rotating unit 400 is installed on the connecting plate 330, an air pipe fixing frame 340 is fixedly installed on the connecting plate 330, a first sliding rail 221 is fixedly arranged on the rotating platform 220, and the connecting plate 330 is slidably installed on the first sliding rail 221. Two parallel first sliding rails 221 are horizontally arranged on the rotating platform 220, the connecting plate 330 is horizontally installed on the two first sliding rails 221, when the horizontal driving module 310 drives the support platform 320 to move, the connecting plate 330 synchronously slides along the first sliding rail 221 to drive the second rotating unit 400 and the adsorption unit 500 to move synchronously, so as to improve the stability of the horizontal movement of the adsorption unit 500.

[0033] As shown in Figures 2-3As shown in the drawings, the trachea fixing frame 340 comprises a mounting portion 341, a first connecting portion 342, a second connecting portion 343 and a stop portion 344 connected in sequence, the mounting portion 341 is fixedly mounted on the connecting plate 330, the first connecting portion 342 and the second connecting portion 343 are arranged perpendicularly, the stop portion 344 is arranged perpendicularly to the second connecting portion 343, and the second connecting portion 343 is provided with a mounting hole 345 for the trachea to pass through. The trachea of the adsorption unit 500 passes through the mounting hole 345, so as to fix the trachea and prevent the trachea from being wound or folded when the second rotating unit 400 drives the adsorption unit 500 to rotate, thereby ensuring the normal adsorption function of the adsorption unit 500.

[0034] As shown in the drawings, Figures 1-3 The second rotating unit 400 comprises a second rotating motor 410 and a second bracket 420 connected to the second rotating motor 410, the second rotating motor 410 can drive the second bracket 420 to rotate, and the adsorption unit 500 is mounted on the second bracket 420. The second rotating motor 410 is fixedly mounted on the connecting plate 330, the trachea fixing frame 340 is mounted on one side of the second rotating motor 410, the stop portion 344 is arranged parallel to the second rotating motor 410, and there is a gap between the stop portion 344 and the second rotating motor 410. The second bracket 420 is fixedly connected to the rotating shaft of the second rotating motor 410, and when the second rotating motor 410 rotates, the adsorption unit 500 is directly driven to rotate synchronously, so as to realize the fine adjustment of the angle of the adsorption unit 500.

[0035] As shown in the drawings, Figures 1-2 and Figure 6 The adsorption unit 500 comprises a suction cup 510 and a sliding block 520 fixedly mounted on the suction cup 510, the suction cup 510 is provided with a suction nozzle 511, and the suction nozzle 511 is connected to the vacuum mechanism through the trachea.

[0036] As shown in the drawings, Figures 1-3 The second bracket 420 is provided with a second sliding rail 421 in the vertical direction, the sliding block 520 is slidingly mounted on the second sliding rail 421, and the suction cup 510 is provided with a buffer spring. (The vacuum mechanism controls the suction nozzle 511 to form a vacuum to adsorb products, or to release the vacuum to release the products. When the suction cup 510 contacts the products, the products apply an upward force to the suction cup 510 to compress the buffer spring, so that the suction cup 510 moves slightly upward along the second sliding rail 421, thereby realizing the buffer function of the suction cup 510 and effectively preventing the suction cup 510 from hard contacting the products and damaging the products.

[0037] The operation process of the present application comprises the following steps:

[0038] Step 1: When the carrier containing the product flows into the work station, the CCD takes a photo and scans the code, and then the suction unit 500 moves to the top of the carrier under the action of the first rotating unit 200 and the X-axis movement unit 300;

[0039] Step 2: The Z-axis movement unit 100 drives the suction unit 500 to move downward, so that the suction cup 510 contacts the product, and the position of the suction unit 500 is adjusted accurately by the second rotating unit 400;

[0040] Step 3: The suction cup 510 is pressed downward and vacuum is turned on to suck the product, the Z-axis movement unit 100 drives the suction cup 510 to move upward, and the product is transported to the designated position under the action of the first rotating unit 200, the X-axis movement unit 300 and the second rotating unit 400;

[0041] Step 4: The suction cup 510 is de-vacuumed, and the Z-axis movement unit 100 is moved downward, thereby completing the operation of automatically transporting the product from the flow line position to the designated position, and the first rotating unit 200 is reset to wait for the next instruction.

[0042] The product handling mechanism automatically handles the products in the carrier in the flow line. After the carrier flows into the working position, the CCD locates the carrier, guides the suction unit 500 to move to the accurate position, and then the suction unit 500 turns on the vacuum to suck and transport the product. The whole process is automatically controlled, avoiding manual operation, the running stroke is controllable, improving the production efficiency, the handling mechanism is easy to maintain and replace, avoiding the problem of too high material cost proportion, saving a lot of labor and reducing the production cost.

[0043] It should be noted that for those skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which are within the scope of the present application. Therefore, the protection scope of the present application patent should be subject to the appended claims.

Claims

1. A product handling mechanism, characterized by: The application relates to a product adsorption device, which comprises a Z-axis movement unit (100), a first rotating unit (200), an X-axis movement unit (300), a second rotating unit (400) and an adsorption unit (500), the first rotating unit (200) is mounted on the Z-axis movement unit (100), the Z-axis movement unit (100) can drive the first rotating unit (200) to move up and down, the X-axis movement unit (300) is mounted on the first rotating unit (200), and the first rotating unit (200) can drive the X-axis movement unit (300) to rotate, the second rotating unit (400) is mounted on the X-axis movement unit (300), the X-axis movement unit (300) can drive the second rotating unit (400) to move horizontally, and the adsorption unit (500) is mounted on the second rotating unit (400), the second rotating unit (400) can drive the adsorption unit (500) to rotate, and the adsorption unit (500) is used for adsorbing products.

2. The product handling mechanism of claim 1, wherein: The Z-axis movement unit (100) comprises a lifting driving module (110) and a first support (120) mounted on the lifting driving module (110), the lifting driving module (110) can drive the first support (120) to move up and down, the first rotating unit (200) is mounted on the first support (120), and the lifting driving module (110) comprises a linear module.

3. The product handling mechanism of claim 1, wherein: The first rotating unit (200) comprises a first rotating motor (210) and a rotating platform (220) mounted on the first rotating motor (210), the first rotating motor (210) can drive the rotating platform (220) to rotate, and the X-axis movement unit (300) is mounted on the rotating platform (220).

4. The product handling mechanism of claim 3, wherein: A first end of the rotating platform (220) is rotationally connected to the first rotating motor (210), and the second rotating unit (400) is mounted on a second end of the rotating platform (220).

5. The product handling mechanism of claim 3, wherein: The X-axis movement unit (300) comprises a horizontal driving module (310) and a support platform (320) connected to the horizontal driving module (310), the horizontal driving module (310) can drive the support platform (320) to move horizontally, the second rotating unit (400) is mounted on the support platform (320), and the horizontal driving module (310) comprises a linear module.

6. The product handling mechanism of claim 5, wherein: The support platform (320) is slidingly mounted on the horizontal driving module (310), a connecting plate (330) is fixedly mounted on the support platform (320), the second rotating unit (400) is mounted on the connecting plate (330), an air pipe fixing frame (340) is fixedly mounted on the connecting plate (330), a first sliding rail (221) is fixedly arranged on the rotating platform (220), and the connecting plate (330) is slidingly mounted on the first sliding rail (221).

7. The product handling mechanism of claim 6, wherein: The trachea fixing frame (340) comprises a mounting portion (341), a first connecting portion (342), a second connecting portion (343) and a stop portion (344) connected in sequence, the mounting portion (341) is fixedly mounted on the connecting plate (330), the first connecting portion (342) and the second connecting portion (343) are both arranged vertically, the stop portion (344) is arranged vertically with the second connecting portion (343), and the second connecting portion (343) is provided with a mounting hole (345) for the trachea to pass through.

8. The product handling mechanism of claim 1, wherein: The second rotating unit (400) comprises a second rotating motor (410) and a second support (420) connected to the second rotating motor (410), the second rotating motor (410) can drive the second support (420) to rotate, and the adsorption unit (500) is mounted on the second support (420).

9. The product handling mechanism of claim 8, wherein: The adsorption unit (500) comprises a suction cup (510) and a sliding block (520) fixedly mounted on the suction cup (510), the suction cup (510) is provided with a suction nozzle (511), and the suction nozzle (511) is communicated with a vacuum mechanism through a trachea.

10. The product handling mechanism of claim 9, wherein: The second support (420) is provided with a second sliding rail (421) in the vertical direction, the sliding block (520) is slidingly mounted on the second sliding rail (421), and the suction cup (510) is provided with a buffer spring.