Automatic film feeding machine equipment

By using automated robotic arms and grippers, combined with motor drives and control systems, the problem of low efficiency in manual nonwoven fabric laying has been solved, achieving an efficient and accurate automatic film feeding process, reducing defect rates and material waste.

CN223920631UActive Publication Date: 2026-02-17联美图生物科技(大连)有限公司
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Patent Information

Application Number
CN202520500722.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2026-02-17
Estimated Expiration
2035-03-21

AI Technical Summary

Technical Problem

Traditional automatic nonwoven fabric feeding machines require manual laying after cutting, resulting in low production efficiency, high defect rate, and inaccurate positioning.

Method used

The system employs a robotic arm and needle grippers working in tandem to automatically grasp and transfer nonwoven fabric. The feeding length is adjusted by a motor-driven limiting roller, and the operation is controlled by a touch screen and a safety light curtain to achieve automated film feeding.

Benefits of technology

It improves the efficiency and accuracy of nonwoven fabric feeding, reduces material waste, lowers the defect rate, and ensures the stability and safety of production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of mechanical engineering, and discloses automatic film feeding machine equipment which comprises a base, a platform is assembled on the top side of the base, a frame is assembled on the side, away from the base, of the platform, an unwinding assembly is arranged on the top side of the frame, a first motor is arranged on the top side of the frame, and a second motor is arranged on the top side of the frame. The output end of the first motor is sleeved with a first synchronous belt, the side, close to the platform, of the first synchronous belt is fixedly connected with a mechanical arm, an air cylinder is arranged in the middle of the mechanical arm, a needle claw is assembled at the output end of the air cylinder, a lifting cloth conveying belt is assembled on the top side of the platform, and a guide roller is arranged on the bottom side of the unwinding assembly. According to the non-woven fabric film feeding machine, under the cooperation of the frame, the first motor, the first synchronous belt, the mechanical arm, the air cylinder, the needle claws and other structures, automatic grabbing and loosening of non-woven fabric are achieved, and it is effectively guaranteed that the non-woven fabric film feeding machine operates efficiently and stably.
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Description

TECHNICAL FIELD

[0001] The utility model relates to mechanical engineering technical field especially, relates to an automatic film feeding machine equipment. BACKGROUND

[0002] Automatic film feeding machine is a kind of equipment for automation operation, it is mainly used to send film material into production line to further process or package, and non-woven fabric automatic film feeding machine is the automatic film feeding equipment specially designed for handling non-woven fabric material, for sending non-woven fabric, and also can ensure the stability and wrinkle-free state of non-woven fabric.

[0003] The basic structure of non-woven fabric automatic film feeding machine mainly includes feeding mechanism, control system, tension control device, cutting system, guiding device and driving device, and the working principle is that the driving system automatically controls the feeding process of film material, combines tension control and precision cutting, ensures that non-woven fabric is wrinkle-free, flat and efficiently sent to the next process in the processing process, greatly improves production efficiency and reduces manual intervention.

[0004] Although the traditional non-woven fabric automatic film feeding machine realizes a certain degree of automation in the film feeding link, there are still deficiencies in the subsequent process, after the film cutting is completed, the cut non-woven fabric needs to be manually laid to the next processing station by manual operation, which is time-consuming and laborious, and manual operation is not only slow, but also difficult to meet the rhythm of large-scale and high-efficiency production, and the laying position of non-woven fabric is not accurate and the flatness is poor due to factors such as worker fatigue and operation proficiency difference, which greatly affects the production efficiency and increases the product defective rate, therefore, an automatic film feeding machine equipment is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] In order to make up for the above deficiencies, the utility model provides an automatic film feeding machine equipment, which aims at improving the problems of time-consuming and laborious manual laying of cut non-woven fabric, low efficiency in the prior art.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] An automatic film feeding machine equipment, including base, the top side of the base is equipped with platform, the side away from the base of the platform is equipped with frame, the top side of the frame is provided with unwinding assembly, the top side of the frame is provided with motor one, the output end of the motor one is sleeved with synchronous belt one, the side close to the platform of the synchronous belt one is fixedly connected with mechanical arm, the middle part of the mechanical arm is provided with air cylinder, the output end of the air cylinder is equipped with needle jaw, the top side of the platform is equipped with lifting cloth belt, the bottom side of the unwinding assembly is provided with guide roller, the side close to the lifting cloth belt of the guide roller is provided with fixed-length cloth feeding assembly, the side close to the lifting cloth belt of the fixed-length cloth feeding assembly is provided with shearing module.

[0008] As a further description of the above technical solutions:

[0009] The fixed-length cloth feeding assembly comprises a third motor, the third motor is assembled on the top side of the platform, the middle part of the frame is rotationally connected with a limiting roller, and the middle part of the frame is provided with a bolt.

[0010] As a further description of the above technical solutions:

[0011] The unwinding assembly comprises a second motor, the output end of the second motor is sleeved with a second synchronous belt, and the inner side of the second synchronous belt is sleeved with an unwinding roller.

[0012] As a further description of the above technical solutions:

[0013] The needle claw is arranged directly above the platform, and the needle claw is arranged on the top side of the lifting cloth feeding belt.

[0014] As a further description of the above technical solutions:

[0015] The mechanical arm is slidingly connected to the middle part of the frame, and the output position of the needle claw is matched with the position of the lifting cloth feeding belt.

[0016] As a further description of the above technical solutions:

[0017] The limiting roller is specifically provided in pairs, and the limiting roller is fixedly connected to the output end of the third motor.

[0018] As a further description of the above technical solutions:

[0019] The bolt is fixedly connected to one end of the limiting roller away from the third motor, and the bolt is threadedly connected to the middle part of the frame.

[0020] As a further description of the above technical solutions:

[0021] The top side of the platform is provided with a touch screen and a safety light curtain, and the side of the platform away from the touch screen is provided with a control cabinet.

[0022] The utility model has the advantages of the following beneficial effects:

[0023] 1、in the utility model, synchronous belt one is moved through motor one operation, and then mechanical arm is driven to move in the middle part of the frame, through mechanical arm moves to cutting position, through the starting of cylinder drive needle claw to stretch out and catch non - woven fabric, the collaborative work of mechanical arm and needle claw, replaces manual operation and moves the operation of non - woven fabric and sends, improves work efficiency, avoids the problem that non - woven fabric laying position is not accurate, flatness is poor because of manual operation mistake, effectively guarantees that non - woven fabric sends the film machine high efficiency, stable operation.

[0024] 2、The utility model discloses, through motor three drive restricts the rotation of roller, through the position of adjusting bolt in the middle part of frame, can flexible adjustment another restrictor and the distance of motor three drive's restrictor, thereby control the length of each sending non - woven fabric, satisfy the diversification demand of different production technology to non - woven fabric length, reduced material waste, improved the utilization of non - woven fabric. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is a kind of automatic film feeding machine equipment's plan view for the utility model;

[0026] Figure 2 It is a kind of automatic film feeding machine equipment's unwinding subassembly's structural schematic view for the utility model;

[0027] Figure 3 It is a kind of automatic film feeding machine equipment's needle claw's structural schematic view for the utility model.

[0028] LEGEND:

[0029] 1, base; 2, platform; 3, frame; 4, motor one; 5, synchronous belt one; 6, mechanical arm; 7, cylinder; 8, needle claw; 9, unwinding subassembly; 10, motor two; 11, synchronous belt two; 12, unwinding roller; 13, guide roller; 14, fixed-length cloth feeding assembly; 15, motor three; 16, restrictor; 17, bolt; 18, shearing module; 19, lifting cloth feeding belt; 20, control cabinet; 21, touch screen; 22, safety light curtain. DETAILED DESCRIPTION

[0030] The technical scheme in the embodiments of the utility model will be described clearly and completely in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0031] REFERENCE Figure 1 and Figure 3The utility model provides an embodiment: an automatic film feeding machine equipment, including base 1, the top side of base 1 is equipped with platform 2, the side away from base 1 of platform 2 is equipped with frame 3, the top side of frame 3 is provided with unwinding assembly 9, the top side of frame 3 is provided with motor one 4, the output of motor one 4 is equipped with synchronous belt one 5, one side of synchronous belt one 5 close to platform 2 is fixedly connected with mechanical arm 6, the middle part of mechanical arm 6 is provided with cylinder 7, the output of cylinder 7 is equipped with needle claw 8, the top side of platform 2 is equipped with lift cloth belt 19, the bottom side of unwinding assembly 9 is provided with guide roller 13, one side of guide roller 13 close to lift cloth belt 19 is provided with fixed length cloth feeding assembly 14, one side of fixed length cloth feeding assembly 14 close to lift cloth belt 19 is provided with shearing module 18, needle claw 8 is set in the just above platform 2, needle claw 8 is set in the top side of lift cloth belt 19, mechanical arm 6 is slidingly connected in the middle part of frame 3, the output position of needle claw 8 is adapted to the position of lift cloth belt 19, and the limiting roller 16 is specifically provided with a pair, and the limiting roller 16 is fixedly connected to the output end of motor three 15.

[0032] Specifically, through the rotation of motor one 4, the driving wheel of motor one 4 and synchronous belt one 5 are stably connected, and then synchronous belt one 5 is driven to make a circular motion, so that stable power transmission is realized, the mechanical arm 6 realizes transverse movement in the track of frame 3, when the mechanical arm 6 moves to the pre-set grabbing position, the control system sends a signal to trigger the cylinder 7 to start, the needle claw 8 connected to the output end is immediately operated through the rapid extension of the output end of the cylinder 7, the needle claw 8 accurately sends the grabbed non-woven fabric to the next processing station according to the predetermined program, more non-woven fabric transfer operations can be completed in unit time, and the demand of large-scale production is effectively met.

[0033] Referring to Figure 3 The fixed length cloth feeding assembly 14 includes motor three 15, the motor three 15 is assembled on the top side of platform 2, the middle part of frame 3 is rotatably connected with limiting roller 16, the middle part of frame 3 is equipped with bolt 17, the bolt 17 is fixedly connected to one end of limiting roller 16 away from motor three 15, and the bolt 17 is screwedly connected to the middle part of frame 3.

[0034] Specifically, the output end of the third motor 15 is fixedly connected with the limiting roller 16, the third motor 15 drives the limiting roller 16 to rotate, the end of the limiting roller 16 away from the third motor 15 is fixed by the bolt 17, the bolt 17 is threadedly connected in the middle of the frame 3, when it is necessary to adjust the length of the cloth feeding, the bolt 17 is rotated to change the position of the bolt 17 on the frame 3, and then the distance between the two limiting rollers 16 is changed, under the continuous driving of the third motor 15, the non-woven fabric passes between the two limiting rollers 16, the distance determines the length of the non-woven fabric fed each time, the fixed-length cloth feeding is realized, the requirements of different production processes on the length of the non-woven fabric are met, the waste of the material caused by the too long or too short cloth feeding is effectively avoided, the utilization rate of the non-woven fabric is improved, and the production cost is reduced.

[0035] With reference to Figure 2 The unwinding assembly 9 comprises the second motor 10, the output end of the second motor 10 is sleeved with the synchronous belt 11, the inner side of the synchronous belt 11 is sleeved with the unwinding roller 12, the top side of the platform 2 is provided with the touch screen 21 and the safety light curtain 22, and the side, away from the touch screen 21, of the platform 2 is provided with the control cabinet 20.

[0036] Specifically, the first motor 4 is operated to drive the synchronous belt 1 to move, the synchronous belt 1 drives the mechanical arm 6 to move transversely along the preset track, after the mechanical arm 6 is positioned, the cylinder 7 is started, the needle claw 8 of the output end of the cylinder 7 rapidly extends to grab the non-woven fabric and moves to the next station, automatic operation is realized, the non-woven fabric is ensured to be wrinkle-free and positioned accurately, the product quality is effectively improved, the rate of defective products is reduced, the production is promoted to be efficient, and the touch screen 21 and the safety light curtain 22 are used for operation and safety protection respectively, so that the personnel close to the operation area stop the grabbing operation of the non-woven fabric, and the safety of the operator is ensured.

[0037] Working principle: after the equipment is started, the second motor 10 is started to operate, the unwinding roller 12 is driven to rotate by the synchronous belt 11, the non-woven fabric roll is unfolded and released, the non-woven fabric sequentially passes through the guide roller 13 and enters the fixed-length cloth feeding assembly 14, the limiting roller 16 is driven to rotate by the third motor 15, the distance between the limiting rollers 16 is adjusted by the up-down movement of the bolt 17, the length of the non-woven fabric fed each time is controlled, then the non-woven fabric reaches the cutting module 18 and is cut according to the set size, at the same time, the first motor 4 is started to operate, the synchronous belt 1 is driven to move, and then the mechanical arm 6 is driven to move transversely, the cylinder 7 is started, the needle claw 8 of the output end of the cylinder 7 extends to grab the non-woven fabric, and the non-woven fabric is fed to the next processing station, in the whole process, the operator can set and monitor the equipment parameters through the touch screen 21, the safety light curtain 22 ensures the safety of the operator in the operation process, and the control cabinet 20 is responsible for coordinating the operation of various components.

[0038] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. An automatic film feeder apparatus comprising a base (1), characterized in that: The top side of the base (1) is equipped with a platform (2), the side away from the base (1) of the platform (2) is equipped with a frame (3), the top side of the frame (3) is provided with a unwinding assembly (9), the top side of the frame (3) is provided with a motor one (4), the output end of the motor one (4) is sleeved with a synchronous belt one (5), the side close to the platform (2) of the synchronous belt one (5) is fixedly connected with a mechanical arm (6), the middle part of the mechanical arm (6) is provided with a air cylinder (7), the output end of the air cylinder (7) is equipped with a needle jaw (8), the top side of the platform (2) is equipped with a lifting cloth conveying belt (19), the bottom side of the unwinding assembly (9) is provided with a guide roller (13), the side close to the lifting cloth conveying belt (19) of the guide roller (13) is provided with a fixed-length cloth conveying assembly (14), the side close to the lifting cloth conveying belt (19) of the fixed-length cloth conveying assembly (14) is provided with a shearing module (18).

2. An automatic film feeder apparatus according to claim 1, wherein: The fixed-length cloth conveying assembly (14) comprises a motor three (15), the motor three (15) is equipped on the top side of the platform (2), the middle part of the frame (3) is rotatably connected with a limiting roller (16), the middle part of the frame (3) is equipped with a bolt (17).

3. The automatic film feeder apparatus of claim 1, wherein: The unwinding assembly (9) comprises a motor two (10), the output end of the motor two (10) is sleeved with a synchronous belt two (11), the inner side of the synchronous belt two (11) is sleeved with an unwinding roller (12).

4. The automatic film feeder apparatus of claim 1, wherein: The needle jaw (8) is arranged directly above the platform (2), and the needle jaw (8) is arranged on the top side of the lifting cloth conveying belt (19).

5. The automatic film feeder apparatus of claim 1, wherein: The mechanical arm (6) is slidably connected to the middle part of the frame (3), and the output position of the needle jaw (8) is matched with the position of the lifting cloth conveying belt (19).

6. An automatic film feeder apparatus according to claim 2, wherein: The limiting roller (16) is specifically provided with a pair of limiting rollers (16), and the limiting roller (16) is fixedly connected to the output end of the motor three (15).

7. An automatic film feeder apparatus according to claim 2, wherein: The bolt (17) is fixedly connected to one end of the limiting roller (16) away from the motor three (15), and the bolt (17) is threadedly connected to the middle part of the frame (3).

8. The automatic film feeder apparatus of claim 1, wherein: The top side of the platform (2) is provided with a touch screen (21) and a safety light curtain (22), and the side away from the touch screen (21) of the platform (2) is provided with a control cabinet (20).