Automatic power-driven main cable rubber belt winding machine
By introducing an adjustment mechanism and a limiting component into the main cable winding equipment, and using a motor-driven gear system to adjust the position of the walking wheels, the problem of cumbersome operation of existing equipment is solved, achieving the effect of quickly adapting to main cables of different diameters and improving the practicality of the equipment.
Patent Information
- Application Number
- CN202423284939.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing main cable winding equipment is cumbersome to operate when adjusting the position of the traveling wheels, is not convenient to use, has low adjustment efficiency, and is not practical.
An adjustment mechanism and limit components are used. The motor drives the gear to drive the bevel gear and screw to realize the electric adjustment of the position of the traveling wheel. Combined with the guide wheel and limit components, it ensures that the traveling wheel is compatible with main cables of different diameters.
It enables quick and convenient adjustment of the position of the walking wheels, and is compatible with main cables of various sizes, improving the ease of use and practicality of the equipment.
Smart Images

Figure CN223920806U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to main cable banding equipment technical field, concretely is a kind of automatic power-driven main cable rubber banding machine. BACKGROUND
[0002] Main cable refers to the main supporting element in long-span bridge structures such as suspension bridges, suspension bridges or cable bridges. It is a key component of the suspended deck or driving lane, responsible for bearing the deck and driving load, and transmitting these loads to the bridge tower or pier. Main cable is usually composed of multiple steel wire ropes or steel cables, which are affected by external environmental factors (such as wind, moisture, ultraviolet rays, etc.) and driving load. These factors can cause corrosion, wear and fatigue on the surface of the main cable, affecting the performance and service life of the main cable. In order to prevent these problems, the main cable needs to be protected, and the banding machine is one of the solutions for main cable protection.
[0003] Referring to the patent with publication number CN220665982U, an automatic banding machine for main cable banding construction is disclosed. In use, the main frame of the device is set on the main cable, and the first and second walking wheels are adapted to the surface of the main cable. The traction wire rope on the traction hoist is extended to a certain distance in front of the main cable and passes through the pulley turning. The end of the traction wire rope is fixedly connected to the connecting lug. Starting the drive motor and traction hoist makes the drive motor drive the driving gear to rotate, and then drives the outer gear circle disc assembly to rotate, and then drives the banding wheel shaft on the outer gear circle disc assembly to rotate around the main cable, and then makes the banding wheel shaft on the banding wheel shaft to wrap around the main cable. Under the traction of the traction hoist, the traction wire rope is pulled to drive the banding machine to move along the main cable at a certain speed through the first and second walking wheels, so that the banding machine can move and band at the same time, saving time and effort and improving work efficiency.
[0004] However, the banding equipment has certain limitations in actual use. Although it can adapt to main cables of different diameters by adjusting the distance between the walking wheels, it uses the method of twisting multiple groups of bolts to adjust the position of the adjusting seat and the walking wheel. This method is relatively cumbersome to operate, not convenient to use, has relatively low adjustment efficiency, and has relatively poor practicality. SUMMARY
[0005] The utility model aims at providing a kind of automatic power-driven main cable rubber banding machine to solve the problems in the prior art.
[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of main cable rubber winding machine of automatic electric power push, including two groups of main frame, auxiliary frame, the main frame and auxiliary frame are hinged, and two main frames are connected by connecting frame, a plurality of mounting seats are symmetrically provided between the front and rear main frames, the opposite outer side of the mounting seat is fixedly installed with traction hoist, and the output end of traction hoist is connected with steel wire rope, the both sides of the one end of connecting frame are fixedly installed with lifting lug, the opposite inner side of the mounting seat is equipped with adjusting mechanism, the front of the main frame and auxiliary frame of one side is respectively equipped with segmented tooth ring one and segmented tooth ring two, and the inner side of segmented tooth ring one and segmented tooth ring two is respectively equipped with guide wheel rotatably connected with main frame and auxiliary frame, the top of mounting seat between two auxiliary frames is equipped with limiting component, and the one side of segmented tooth ring one is equipped with winding frame.
[0007] Further, the adjusting mechanism includes a plurality of fixed seats, the plurality of fixed seats are arranged in a circular equidistant array between the plurality of mounting seats, and the one side of the fixed seat is connected to the mounting seat by a plurality of telescopic rods.
[0008] Further, the limiting component includes a fixed block, the fixed block is fixedly installed on the top of the mounting seat, the one side of the fixed block is threadedly connected with an adjusting rod penetrating through the fixed block, the one end of the adjusting rod is rotatably connected with a stop block, and the stop block is matched with the screw rod on one side, the one end of the adjusting rod is connected with a handle.
[0009] Further, the L-shaped guide rail is fixedly installed at the top of the mounting seat, and is located behind the gear ring segment one, and the gear ring segment one and the gear ring segment two are provided with rail grooves matched with the guide rail on one side, so that the gear ring segment one and the gear ring segment two are limited and guided, and the movement is more stable.
[0010] Further, one end of the main frame and the auxiliary frame is detachably connected through bolts, one end of the segmented gear ring one and the segmented gear ring two is hinged, and the other end is connected through bolts, the mounting seat between the two auxiliary frames is fixedly connected with the two auxiliary frames, one end of the gear ring segment one and the gear ring segment two is hinged, and the other end is connected through bolts, and the guide wheel is in the shape of an I-beam, so that the main frame and the auxiliary frame are connected, the segmented gear ring one and the segmented gear ring two are connected, and the guide wheel can limit and guide the segmented gear ring one and the segmented gear ring two.
[0011] Further, one end of the adjusting rod is rotatably connected with the resisting block through a bearing, the resisting block is in the shape of an arc matched with the screw rod, and a non-slip layer is arranged on the side wall close to the screw rod, so that the resisting block is adjusted to abut against the corresponding screw rod, thereby limiting the screw rod and avoiding accidental rotation.
[0012] Compared with the prior art, the utility model has the advantages that:
[0013] 1、 through the adjusting mechanism, gear two is driven by motor two, so that the meshing gear ring segment one and gear ring segment two are driven to rotate, a plurality of bevel gears are driven to rotate by the screw rod, the threaded sleeve drives the fixing seat to move, a plurality of walking wheels move to the opposite inner side, the distance between the corresponding walking wheels is changed, the main cable of various sizes can be matched, the adjusting is convenient and fast, the utility model is convenient to use and has higher practicality.
[0014] 2、 through the limiting assembly, the screw rod on one side is limited and fixed, when the auxiliary frame and one end of the main frame are separated, the screw rod is prevented from rotating accidentally, and the gear ring segment one is prevented from moving. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the structure schematic view of the whole utility model;
[0016] Figure 2 It is the rear view structure schematic view of the utility model;
[0017] Figure 3 It is the structure schematic view between the mounting seat, the gear ring segment one, the fixing seat and the walking wheel of the utility model;
[0018] Figure 4 It is the structure schematic view between the main frame, the auxiliary frame, the guide wheel and the segmented gear ring one of the utility model.
[0019] Marked number in drawing: 1, main frame; 2, sub-frame; 3, connecting frame; 4, mounting seat; 5, guide wheel; 6, sectional gear ring one; 7, sectional gear ring two; 8, gear one; 9, motor one; 10, traction hoist; 11, lifting lug; 12, fixed seat; 13, telescopic rod; 14, travelling wheel; 15, screw rod; 16, threaded sleeve; 17, bevel gear; 18, gear ring section one; 19, guide rail; 20, rail slot; 21, motor two; 22, gear two; 23, gear ring section two; 24, fixed block; 25, adjusting rod; 26, abutting block; 27, belt winding frame. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0021] Embodiment: as Figure 1 Figure 4 The utility model provides a technical scheme: a kind of main cable rubber winding machine of automatic electric power propelling, including two groups of main frame 1, auxiliary frame 2, main frame 1 and auxiliary frame 2 are hinged, and two main frames 1 are connected by connecting frame 3 between, a plurality of mounting seat 4 are symmetrically equipped between front and rear main frame 1, the opposite outside of two side mounting seat 4 is fixedly installed with traction hoist 10, and the output end of traction hoist 10 is connected with steel wire rope, connecting frame 3 one end two sides are fixedly installed with lifting lug 11, the opposite inner side of mounting seat 4 is equipped with adjusting mechanism, one side main frame 1 and auxiliary frame 2 front respectively correspond and are equipped with segmented tooth ring one 6 and segmented tooth ring two 7, and the inner side of segmented tooth ring one 6 and segmented tooth ring two 7 is equipped with the guide wheel 5 respectively with the rotation connection of main frame 1 and auxiliary frame 2, the top of mounting seat 4 between two auxiliary frames 2 is equipped with limiting component, segmented tooth ring one 6 one side is equipped with winding frame 27.In the example, adjusting mechanism includes fixed seat 12, and fixed seat 12 is equipped with several, several fixed seat 12 are distributed in the form of circular equidistant array between several mounting seat 4, and fixed seat 12 one side is connected with mounting seat 4 by several telescopic rods 13, mounting seat 4 is rotatably installed with screw rod 15 on the side close to fixed seat 12, the outer side of screw rod 15 one end is matched with the threaded sleeve 16 of screw connection, and the threaded sleeve 16 one end is rotatably connected with fixed seat 12, the outer side of screw rod 15 one end is equipped with bevel gear 17, bevel gear 17 one side is engaged with gear segment one 18, and gear segment two 23 is movably connected above gear segment one 18, and gear segment two 23 is engaged with the bevel gear 17 corresponding between main frame 1 and auxiliary frame 2, right side mounting seat 4 top is fixedly installed with motor two 21, and the output end of motor two 21 is connected with gear two 22, the outer wall of gear segment one 18 and gear segment two 23 is provided with several gear slots engaged with gear two 22, several walking wheels 14 are rotatably installed on the side of fixed seat 12, the top of the uppermost mounting seat 4 is equipped with motor one 9, and the output end of motor one 9 is connected with gear one 8, segmented tooth ring one 6 and segmented tooth ring two 7 are adapted with gear one 8, and segmented tooth ring one 6 is engaged with gear one 8, the setting of adjusting mechanism makes it can electrically adjust the position of several walking wheels 14 as required, so that it can adapt to main cable of different diameters, use more convenient, and can more quickly adjust the position of walking wheel 14, and the practicality is stronger.In the example, the inner top of mounting seat 4 is fixedly installed with the guide rail 19 of L-shaped structure, and the guide rail 19 is located behind gear segment one 18, gear segment one 18 and gear segment two 23 one side are provided with the rail groove 20 adapted with guide rail 19, to limit and guide gear segment one 18 and gear segment two 23, make its movement more stable.In the example, the main frame 1 and the auxiliary frame 2 are detachably connected at one end by bolts, the segmented tooth ring one 6 and the segmented tooth ring two 7 are hingedly connected at one end and bolted at the other end, the mounting seat 4 between the two auxiliary frames 2 is fixedly connected with the two auxiliary frames 2, the tooth ring segment one 18 and the tooth ring segment two 23 are hingedly connected at one end and bolted at the other end, and the guide wheel 5 is an I-shaped to connect the main frame 1 and the auxiliary frame 2, the segmented tooth ring one 6 and the segmented tooth ring two 7, and limit and guide the segmented tooth ring one 6 and the segmented tooth ring two 7.
[0022] In the example, the limiting assembly includes a fixed block 24 fixedly installed on the top of the mounting seat 4, an adjusting rod 25 threaded connected on one side of the fixed block 24 and penetrating through the fixed block 24, an abutting block 26 rotatably connected on one end of the adjusting rod 25 and matched with the screw rod 15 on one side, and a handle connected on one end of the adjusting rod 25. The limiting assembly can limit and fix the screw rod 15 above the mounting seat 4 between the auxiliary frames 2, so as to avoid the segmented tooth ring two 7 from moving under the gravity when the auxiliary frame 2 and the main frame 1 are detached at one end. In the example, one end of the adjusting rod 25 is rotatably connected with the abutting block 26 through a bearing, the abutting block 26 is an arc-shaped structure matched with the screw rod 15, and a non-slip layer is arranged on the side wall of the abutting block 26 close to the screw rod 15, so as to adjust the abutting block 26 to abut against the corresponding screw rod 15 to limit the screw rod 15 and avoid accidental rotation.
[0023] The utility model discloses a working principle: when using, the position of walking wheel 14 is adjusted according to the diameter size of the main cable to be wound, gear two 22 is driven by motor two 21, and gear ring section two 23 and gear ring section one 18 are rotated, so that a plurality of bevel gears 17 engaged can drive the rotation of connecting screw rod 15, so that screw rod 15 drives the threaded sleeve 16 connected with it, and the threaded sleeve 16 drives fixed seat 12 and walking wheel 14 to move, so that walking wheel 14 can be moved to the appropriate position, and the work of motor two 21 can be stopped, the adjustment of walking wheel 14 position is completed, and it is adapted to the main cable of different diameter size, so that the position of walking wheel 14 can be conveniently and quickly adjusted, the adjustment efficiency is improved, and the practicability is stronger, and when the equipment is detached from the main cable or installed on the main cable, the adjusting rod 25 connected with the handle is twisted first, the adjusting rod 25 is driven to move the abutting block 26 connected with it, one side of the abutting block 26 is closely combined with screw rod 15, so that screw rod 15 is limited and fixed, the sliding and falling of segmented gear ring two 7 on the mounting seat 4 connected with the auxiliary frame 2 is avoided, the use is convenient, and the practicability is stronger; when the equipment is used to wind the main cable, the steel wire rope on the traction hoist 10 is stretched to a certain distance in front of the main cable and passes through a pulley, the end of the steel wire rope is fixedly connected to the lifting lug 11, the steel wire rope is pulled by starting the lifting lug 11, and the winding machine is driven to move forward along the main cable, gear one 8 is rotated by motor one 9, gear one 8 drives the segmented gear ring one 6 and segmented gear ring two 7 engaged, the segmented gear ring one 6 drives the winding frame 27 connected with it, and the winding team on the winding frame 27 is driven to wind the main cable.
[0024] It is apparent for those skilled in the art that the utility model is not limited to the details of the above-mentioned exemplary embodiments, and can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model. Therefore, no matter from which point, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the utility model is defined by the appended claims instead of the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any figure reference in the claims should not be regarded as limiting the involved claims.
Claims
1. An automatic power-driven main cable rubber banding machine, comprising two sets of main frames (1) and auxiliary frames (2), characterized in that: the main frames (1) and the auxiliary frames (2) are hinged, and the two main frames (1) are connected through a connecting frame (3); a plurality of mounting seats (4) are symmetrically arranged between the front and rear main frames (1); traction hoists (10) are fixedly installed on the opposite outer sides of the mounting seats (4) on both sides; a wire rope is connected to the output end of the traction hoist (10); a lifting lug (11) is fixedly installed on both sides of one end of the connecting frame (3); an adjusting mechanism is arranged on the opposite inner side of the mounting seat (4); a segmented tooth ring one (6) and a segmented tooth ring two (7) are respectively arranged on the front side of the main frame (1) and the auxiliary frame (2) on one side; a guide wheel (5) rotatably connected to the main frame (1) and the auxiliary frame (2) is arranged on the inner side of the segmented tooth ring one (6) and the segmented tooth ring two (7); a limiting assembly is arranged on the top of the mounting seat (4) between the two auxiliary frames (2); and a banding frame (27) is arranged on one side of the segmented tooth ring one (6). The adjusting mechanism comprises a plurality of fixed seats (12), which are arranged in a circular equidistant array between the mounting seats (4); the fixed seats (12) are connected to the mounting seats (4) through a plurality of telescopic rods (13) on one side; a screw rod (15) is rotatably installed on the side of the mounting seat (4) close to the fixed seat (12); a threaded sleeve (16) matched with the screw rod (15) is sleeved on the outer side of one end of the screw rod (15); the threaded sleeve (16) is rotatably connected to the fixed seat (12) on one end; a bevel gear (17) is sleeved on the outer side of one end of the screw rod (15); a tooth ring segment one (18) is engaged on one side of the bevel gear (17); a tooth ring segment two (23) is movably connected above the tooth ring segment one (18); the tooth ring segment two (23) is engaged with the corresponding bevel gear (17) between the main frame (1) and the auxiliary frame (2); a motor two (21) is fixedly installed on the top of the mounting seat (4) on the right side; a gear two (22) is connected to the output end of the motor two (21); a plurality of tooth grooves engaged with the gear two (22) are formed in the outer walls of the tooth ring segment one (18) and the tooth ring segment two (23); a plurality of walking wheels (14) are rotatably installed on one side of the fixed seat (12); a motor one (9) is arranged on the top of the uppermost mounting seat (4); a gear one (8) is connected to the output end of the motor one (9); the segmented tooth ring one (6) and the segmented tooth ring two (7) are matched with the gear one (8); and the segmented tooth ring one (6) is engaged with the gear one (8).
2. An automated electrically powered main cable rubber banding machine as claimed in claim 1, wherein: The limiting assembly comprises a fixed block (24) fixedly installed on the top of the mounting seat (4); an adjusting rod (25) is threadedly connected to the fixed block (24) on one side; a stop block (26) is rotatably connected to one end of the adjusting rod (25); the stop block (26) is matched with the screw rod (15) on one side; and a handle is connected to one end of the adjusting rod (25).
3. An automated electrically powered main cable rubber banding machine as claimed in claim 1, wherein: 4. An automated electrically powered main cable rubber banding machine as claimed in claim 2, wherein: The L-shaped guide rail (19) is fixedly installed at the top of the mounting base (4) and is located behind the gear ring segment one (18), and the gear ring segment one (18) and the gear ring segment two (23) are provided with the rail groove (20) matched with the guide rail (19) on one side.
5. An automated electrically powered main cable rubber banding machine as claimed in claim 2, wherein: One end of the main frame (1) and the auxiliary frame (2) is detachably connected through bolts, one end of the segmented gear ring one (6) and the segmented gear ring two (7) is hingedly connected, and the other end is connected through bolts, one end of the gear ring segment one (18) and the gear ring segment two (23) is hingedly connected, and the other end is connected through bolts, the mounting base (4) between the two auxiliary frames (2) is fixedly connected with the two auxiliary frames (2), and the guide wheel (5) is an I-shaped.
6. An automated electrically powered main cable rubber banding machine as claimed in claim 3, wherein: One end of the adjusting rod (25) is rotatably connected with the abutting block (26) through a bearing, the abutting block (26) is an arc-shaped structure matched with the screw rod (15), and a non-slip layer is arranged on the side wall of the abutting block (26) close to the screw rod (15).