Warping machine for carpet manufacturing

Abstract

The utility model discloses a warping machine for carpet manufacturing, and belongs to the technical field of warping machines. A warping machine for carpet manufacturing comprises a bottom plate, a warping roller, an inclined connecting plate, a guide roller, a liquid guide cylinder, blades, a liquid inlet assembly, a liquid conveying pipe and a liquid spraying pipe. The blades are driven by the extension shaft of the guide roller to convey antistatic liquid to the liquid spraying pipe, automatic and uniform spraying is achieved, yarn static electricity is effectively eliminated, meanwhile, through the transmission design of the first belt wheel, the second belt wheel and the transmission toothed belt, driving power of the warping roller is directly utilized, an extra motor does not need to be arranged, the equipment structure is simplified, and the production cost is reduced. In addition, the comb strips arranged on the liquid spraying pipes can comb the sprayed anti-static liquid, it is guaranteed that the liquid evenly covers the surfaces of the yarns, local overwetting or uneven spraying is avoided, and normal conveying of the yarns is not affected while the static elimination effect is improved.

Description

Technical Field

[0001] This utility model belongs to the field of warping machine technology, and in particular relates to a warping machine for carpet manufacturing. Background Technology

[0002] In carpet manufacturing, warping machines are used to neatly wind yarn into warp beams for easier weaving. However, when the yarn moves at high speed, it is prone to friction and static electricity, which can cause the yarn to become frizzy, loose, and have unstable tension, affecting the quality of the carpet. Utility Model Content

[0003] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a warping machine for carpet manufacturing that can overcome or at least partially solve the above problems.

[0004] To solve the above-mentioned technical problems, the basic concept of the technical solution adopted by this utility model is as follows: a warping machine for carpet manufacturing includes a base plate and a warping roller rotatably disposed above the base plate, and also includes a pair of inclined connecting plates disposed above the warping roller. A guide roller that is rotatably disposed between the two inclined connecting plates and synchronously linked with the warping roller is provided. A liquid guiding cylinder sleeved on the extension shaft of the guide roller is fixedly connected to one of the inclined connecting plates. A plurality of blades that fit against the inner wall of the liquid guiding cylinder are fixedly connected to the extension shaft of the guide roller. A liquid inlet assembly is connected to the lower surface of the liquid guiding cylinder, and a liquid delivery pipe is connected to the upper surface of the liquid guiding cylinder. The other end of the liquid delivery pipe is connected to a spray pipe with a nozzle.

[0005] Preferably, a pair of vertical plates are fixedly connected to the top of the base plate, the inclined connecting plate is fixed on the top of the vertical plates, a driving unit is installed on one of the vertical plates, a connecting shaft is rotatably arranged on the other vertical plate, and the warping roller is connected between the output end of the driving unit and one end of the connecting shaft.

[0006] Preferably, a pulley one is fixedly connected to the output end of the drive unit, a pulley two is fixedly connected to the extension shaft of the guide roller, and a matching transmission toothed belt is connected between the pulley one and the pulley two.

[0007] Preferably, the liquid inlet assembly includes a liquid inlet pipe connected to the lower surface of the liquid guide cylinder, and the other end of the liquid inlet pipe is connected to a liquid storage tank, which is fixedly connected to the vertical plate.

[0008] Preferably, the inlet pipe is connected to one end of the storage tank near the bottom wall of the storage tank, and the top of the storage tank has a replenishment port.

[0009] Preferably, the inner wall of the fluid inlet is threaded with a sealing ring, and the top of the sealing ring is fixedly connected with a rotating block with multiple driving surfaces.

[0010] Preferably, when there are six driving surfaces, the rotating block has a hexagonal structure.

[0011] Preferably, an L-shaped support frame is fixedly connected to one side of the vertical plate, the spray pipe is fixedly connected to the L-shaped support frame, and a plurality of vertically downward and equidistantly distributed comb strips are fixedly connected to the side of the spray pipe facing the guide roller.

[0012] By adopting the above technical solution, this utility model has the following beneficial effects compared with the prior art:

[0013] This invention uses the extension shaft of the guide roller to drive the blades to deliver antistatic liquid to the spray pipe, thereby achieving automatic and uniform spraying and effectively eliminating static electricity in the yarn.

[0014] Meanwhile, through the transmission design of pulley one, pulley two and conveyor belt, the driving power of the warping roller is directly utilized, eliminating the need for an additional motor, which simplifies the equipment structure and reduces energy consumption.

[0015] In addition, the combs on the spray pipe can comb the sprayed antistatic liquid, ensuring that the liquid evenly covers the yarn surface and avoids local over-wetting or uneven spraying. This improves the static elimination effect without affecting the normal transport of the yarn. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of a warping machine for carpet manufacturing proposed in this utility model;

[0017] Figure 2 This is a side view of a warping machine for carpet manufacturing proposed in this utility model.

[0018] Figure 3 This is a top view of a warping machine for carpet manufacturing proposed in this utility model.

[0019] Figure 4 This utility model Figure 1 Schematic diagram of the connection structure between the intermediate warping roller and the guide roller;

[0020] Figure 5 This utility model Figure 4 A cross-sectional view of the intermediate liquid storage tank.

[0021] In the diagram: 1. Base plate; 11. Vertical plate; 12. Drive unit; 13. Connecting shaft; 14. Belt pulley one; 15. Belt pulley two; 16. Conveyor toothed belt; 2. Warping roller; 21. Inclined connecting plate; 3. Guide roller; 4. Liquid guide cylinder; 41. Blade; 42. Liquid delivery pipe; 43. Liquid spraying pipe; 44. Liquid inlet pipe; 45. Liquid storage tank; 46. Liquid replenishment port; 47. Sealing ring; 48. Rotating block; 49. L-shaped support frame; 410. Comb. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model, but are not intended to limit the scope of this utility model.

[0023] Example 1: Refer to Figures 1-3 A warping machine for carpet manufacturing includes a base plate 1 and a warping roller 2 rotatably disposed above the base plate 1. It also includes a pair of inclined connecting plates 21 disposed above the warping roller 2. A guide roller 3 is rotatably disposed between the two inclined connecting plates 21. A liquid guide cylinder 4 sleeved on the extension shaft of the guide roller 3 is fixedly connected to one of the inclined connecting plates 21. A plurality of blades 41 that fit against the inner wall of the liquid guide cylinder 4 are fixedly connected to the extension shaft of the guide roller 3. A liquid inlet assembly is connected to the lower surface of the liquid guide cylinder 4. The liquid inlet assembly includes a liquid inlet pipe 44 connected to the lower surface of the liquid guide cylinder 4. The other end of the liquid inlet pipe 44 is connected to a liquid storage tank 45. A liquid delivery pipe 42 is connected to the upper surface of the liquid guide cylinder 4. The other end of the liquid delivery pipe 42 is connected to a spray pipe 43 with a nozzle.

[0024] In the above technical solution, when the guide roller 3 rotates by a separate motor, its extension shaft drives the blade 41 to rotate synchronously. The blade 41 and the inner wall of the liquid guide cylinder 4 form a pumping effect, which draws the antistatic liquid in the storage tank 45 into the liquid guide cylinder 4 through the liquid inlet pipe 44, and then into the spray pipe 43 through the liquid delivery pipe 42. Finally, it is evenly sprayed by the nozzle onto the yarn passing below, eliminating static electricity, avoiding yarn hair growth and uneven tension, and significantly improving the yarn quality during carpet weaving.

[0025] Reference Figure 2 In order to achieve the rotation of the warping roller 2, a pair of vertical plates 11 are fixedly connected to the top of the base plate 1. An inclined connecting plate 21 is fixed on the top of the vertical plates 11. A drive unit 12 is installed on one of the vertical plates 11, and a connecting shaft 13 is rotatably arranged on the other vertical plate 11. The warping roller 2 is connected between the output end of the drive unit 12 and one end of the connecting shaft 13. When the drive unit 12 of the servo motor is started, it drives the warping roller 2 to rotate at a uniform speed, so that the yarn is wound evenly.

[0026] Reference Figure 1 An L-shaped support frame 49 is fixedly connected to one side of the vertical plate 11, and the spray pipe 43 is fixedly connected to the L-shaped support frame 49. Through the connection between the L-shaped support frame 49 and the vertical plate 11, a stable support can be provided for the spray pipe 43, which can effectively prevent the spray pipe 43 from vibrating or shifting during operation, and ensure that the antistatic liquid is accurately and evenly sprayed onto the yarn conveyed below, thereby improving the static elimination effect.

[0027] Reference Figure 5 The liquid storage tank 45 is fixedly connected to the vertical plate 11. The liquid inlet pipe 44 is connected to one end of the liquid storage tank 45 near the bottom wall of the liquid storage tank 45. The top of the liquid storage tank 45 is provided with a liquid replenishment port 46, which is convenient for replenishing antistatic liquid when the liquid level is insufficient. The liquid replenishment port 46 adopts a threaded sealing design. The sealing ring 47 connected by the inner wall thread effectively prevents leakage. The top of the sealing ring 47 is equipped with a hexagonal rotating block 48. The design of six driving surfaces makes it easy to operate by hand and can also be tightened with tools when needed, taking into account both the convenience of operation and the reliability of sealing.

[0028] Example 2: Refer to Figure 3 and Figure 4 By setting a pulley 14 at the output end of the drive unit 12 and installing a pulley 15 on the extension shaft of the guide roller 3, and transmitting power between the two through a transmission toothed belt 16, this structural design allows the guide roller 3 to directly utilize the driving power of the warping roller 2 to achieve synchronous rotation without the need for an additional independent motor. This simplifies the equipment structure, ensures the coordinated operation of the yarn conveying system, and effectively reduces energy consumption and maintenance costs.

[0029] Example 3: Refer to Figure 1 and Figure 2 The spray pipe 43 is fixedly connected to a plurality of vertically downward and equally spaced comb bars 410 on the side facing the guide roller 3. When the antistatic liquid is sprayed from the spray pipe 43 onto the yarn, the comb bars 410 comb the liquid to ensure that the antistatic liquid is evenly covered on the yarn surface, avoiding local over-wetting or uneven spraying, thereby improving the static elimination effect and yarn treatment quality. This design optimizes the uniformity of liquid distribution without affecting the normal conveying of the yarn.

[0030] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-described technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A beaming machine for carpet manufacturing, comprising: The bottom plate (1) and the warp roller (2) rotatably arranged above the bottom plate (1), characterized in that further comprising: a pair of inclined connecting plates (21) arranged above the warp roller (2), a guide roller (3) rotatably arranged between the two inclined connecting plates (21) and synchronously linked with the warp roller (2), one of the inclined connecting plates (21) is fixedly connected with a liquid guide cylinder (4) sleeved on the extension shaft of the guide roller (3), a plurality of blades (41) are fixedly connected on the extension shaft of the guide roller (3) and closely fit with the inner wall of the liquid guide cylinder (4), the lower surface of the liquid guide cylinder (4) is communicated with a liquid inlet assembly, the upper surface of the liquid guide cylinder (4) is communicated with a liquid outlet pipe (42), and the other end of the liquid outlet pipe (42) is communicated with a liquid spraying pipe (43) with a nozzle.

2. The beaming machine for carpet manufacturing according to claim 1, characterized in that, The top of the bottom plate (1) is fixedly connected with a pair of vertical plates (11), the inclined connecting plates (21) are fixed on the top of the vertical plates (11), one of the vertical plates (11) is provided with a driving part (12), and the other vertical plate (11) is rotatably provided with a connecting shaft (13), and the warp roller (2) is connected between the output end of the driving part (12) and one end of the connecting shaft (13).

3. A beaming machine for carpet manufacture according to claim 2, characterized in that, The output end of the driving part (12) is fixedly connected with a belt pulley I (14), the extension shaft of the guide roller (3) is fixedly connected with a belt pulley II (15), and the belt pulley I (14) and the belt pulley II (15) are connected with a matched transmission toothed belt (16).

4. The beaming machine for carpet manufacturing according to claim 3, characterized in that, The liquid inlet assembly comprises a liquid inlet pipe (44) communicated with the lower surface of the liquid guide cylinder (4), and the other end of the liquid inlet pipe (44) is communicated with a liquid storage tank (45) fixedly connected with the vertical plate (11).

5. A beaming machine for carpet manufacture according to claim 4, characterized in that, One end of the liquid inlet pipe (44) communicated with the liquid storage tank (45) is close to the bottom wall of the liquid storage tank (45), and a liquid supplementing port (46) is formed in the top of the liquid storage tank (45).

6. A beaming machine for carpet manufacture according to claim 5, characterized in that, The inner wall of the liquid supplementing port (46) is threadedly connected with a sealing ring (47), and the top of the sealing ring (47) is fixedly connected with a plurality of driving surface rotating blocks (48).

7. A beaming machine for carpet manufacture according to claim 6, characterized in that, When the driving surface is six, the rotating block (48) is hexagonal structure.

8. A beaming machine for carpet manufacture according to claim 7, characterized in that, One side of the vertical plate (11) is fixedly connected with an L-shaped support frame (49), the liquid spraying pipe (43) is fixedly connected with the L-shaped support frame (49), and one side of the liquid spraying pipe (43) opposite to the guide roller (3) is fixedly connected with a plurality of vertically downward and equidistantly distributed combing strips (410).

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