Knitted embroidery fabric

By combining a four-needle knitting structure with tear-resistant yarn and warp reinforcement yarn, the problem of insufficient tear resistance in embroidered fabrics is solved, achieving high tensile strength and improved comfort.

CN223921699UActive Publication Date: 2026-02-17SHAOXING LAIDIAN EMBROIDERY CO LTD
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Patent Information

Application Number
CN202520460535.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2026-02-17
Estimated Expiration
2035-03-17

AI Technical Summary

Technical Problem

Existing embroidered fabrics have good breathability but weak tear resistance, resulting in insufficient overall performance.

Method used

It adopts a four-needle knitting structure and uses a combination design of tear-resistant yarn and warp reinforcement yarn. The tear-resistant yarn is made of one strand of polyester monofilament and six strands of hollow polyester filament twisted together, while the warp reinforcement yarn is made of polyester yarn and antibacterial yarn spirally wound together, which increases the tensile strength in both the weft and warp directions, and improves the moisture wicking and moisture release performance through the shaped polyester monofilament.

Benefits of technology

It improves the tear resistance and overall strength of embroidered fabrics while maintaining breathability, enhancing comfort and softness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a knitted embroidered fabric, which relates to the textile field, and has the technical scheme that the knitted embroidered fabric comprises a base layer, the base layer is woven by four needle passages, the pattern of the base layer is a cycle of four paths, the first path is woven by anti-tear yarns, and the second path, the third path and the fourth path are all woven by cotton yarns; warp winding reinforcing yarn is arranged on the base layer and comprises coil parts and floating thread parts which are sequentially and alternately arranged, and the coil parts are arranged at the positions of the third needle of the second path and the third needle of the fourth path. The anti-tearing yarn has good anti-tearing capacity, the tensile capacity of the base layer in the weft direction is guaranteed, so that the base layer has good anti-tearing performance in the weft direction, the warp reinforcing yarn is arranged, the tensile capacity of the base layer in the warp direction is improved, the base layer has good tensile capacity in the warp direction and the weft direction, and the tensile strength of the base layer in the warp direction and the weft direction is improved. Therefore, the overall strength of the base layer is ensured.
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Description

Technical Field

[0001] This utility model relates to the field of fabrics, and more specifically, to a knitted embroidered fabric. Background Technology

[0002] Embroidery is a decorative handicraft that uses needle and thread to embroider patterns on fabric. By using different types of needles and threads, people can embroider various patterns, designs, and pictures on fabric, which are often used to make clothing, home furnishings, and works of art.

[0003] Some garments incorporate embroidery on the fabric to ensure overall aesthetics. However, embroidery can affect the overall breathability of the fabric, so embroidered fabrics need to have good breathability. To ensure overall breathability, some embroidered fabrics use cotton fibers as the base fabric, which have good breathability. However, cotton fibers have relatively weak tear resistance, resulting in poor overall breathability of the fabric.

[0004] Therefore, a new solution is needed to address this problem. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a knitted embroidered fabric.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a knitted embroidered fabric, including a base layer, the base layer being woven by four needles, the pattern being a four-way cycle, wherein the first way is woven with tear-resistant yarn, and the second, third and fourth ways are all woven with cotton yarn, the base layer being provided with a warp reinforcing yarn, the warp reinforcing yarn including alternately arranged loop parts and float parts, the loop parts being located at the third needle position of the second way and the third needle position of the fourth way, and the diameter of the warp reinforcing yarn being smaller than the diameter of the cotton yarn.

[0007] The present invention is further configured such that: the second, third and fourth coil rows of the base layer are all threaded coil rows, the threaded coil rows include front coils and back coils, a plurality of front coils form a front coil column on the base layer, a plurality of back coils form a back coil column on the base layer, and the coil part and the float part are both arranged in the front coil column.

[0008] The present invention is further configured such that: the tear-resistant yarn is made by twisting one strand of polyester monofilament and six strands of hollow polyester filament, with the polyester monofilament located at the center of the tear-resistant yarn.

[0009] The present invention is further configured such that the reinforcing yarn is made of polyester yarn and antibacterial yarn spirally wound together.

[0010] The present invention is further configured such that the polyester yarn is a Y-shaped polyester monofilament.

[0011] The present invention is further configured such that the antibacterial yarn is made of twisted bamboo fiber.

[0012] In summary, this utility model has the following beneficial effects: the tear-resistant yarn has good tear resistance, ensuring the tensile strength of the base layer in the weft direction, thus giving the base layer good tear resistance in the weft direction. The setting of the warp reinforcing yarn increases the tensile strength of the base layer in the warp direction. This setting makes the base layer have good tensile strength in both the warp and weft directions, thus ensuring the overall strength of the base layer. The adjacent two loop sections of the warp reinforcing yarn are separated by one row spacing, so that there are more loop sections on the warp reinforcing yarn. Since the loop sections are set in a coil shape, the loop sections are easy to stretch. And because there are more loop sections, the warp reinforcing yarn has less impact on the warp stretchability and elasticity of the base layer. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the weaving structure of the base layer in this utility model;

[0014] Figure 2 This is a cross-sectional view of the tear-resistant yarn in this utility model;

[0015] Figure 3 This is a slice diagram of the reinforcing yarn wound in this utility model.

[0016] In the diagram: 1. Tear-resistant yarn; 2. Cotton yarn; 3. Reinforcing yarn; 4. Front wale; 5. Back wale; 6. Polyester monofilament; 7. Hollow polyester filament; 8. Polyester yarn; 9. Antibacterial yarn. Detailed Implementation

[0017] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0018] Knitted embroidered fabrics, such as Figure 1As shown, the base layer is woven with four needles in a four-way repeat pattern. The first track is woven with tear-resistant yarn 1, while the second, third, and fourth tracks are woven with cotton yarn 2. A warp reinforcement yarn 3 is incorporated into the base layer. This warp reinforcement yarn 3 consists of alternately arranged loop sections and float sections. The loop sections are located at the third needle positions of the second and fourth tracks. The tear-resistant yarn 1 provides good tear resistance, ensuring the weft tensile strength of the base layer, thus giving it good tear resistance in the weft direction. The warp reinforcement yarn 3 further enhances the warp tensile strength of the base layer. The design ensures good tensile strength in both the warp and weft directions of the base layer, thus guaranteeing the overall strength of the base layer. The adjacent loop sections of the reinforcing warp yarn 3 are spaced one row apart, resulting in a large number of loop sections on the reinforcing warp yarn 3. Because the loop sections are arranged in loops, they are prone to stretching. Furthermore, the large number of loop sections minimizes the impact of the reinforcing warp yarn 3 on the warp stretchability and elasticity of the base layer. All loop sections are fitted onto the cotton yarn 2. The diameter of the reinforcing warp yarn 3 is smaller than the diameter of the cotton yarn 2, resulting in a larger contact area between the skin and the cotton yarn 2, thus ensuring the overall comfort performance of the base layer.

[0019] like Figure 1 As shown, the second, third, and fourth rows of the base layer are all ribbed coil rows. The ribbed coil rows include front coils and back coils. Several front coils form a front coil row 4 on the base layer, and several back coils form a back coil row 5 on the base layer. The coil part and the float part are both located on the front coil row 4. The front coil row 4 of the base layer is woven by the first needle track, the second needle track, and the fourth needle track. The back coil row 5 is woven by the third needle track. The coil part and the float part are both located on the front coil row 4. The back coil row 5 is in close contact with the skin. Therefore, there is a certain distance between the front coil row 4 and the skin. The reinforcing yarn 3 is located on the front coil row 4, which reduces the contact area between the skin and the reinforcing yarn 3. The float part is located on the side of the front coil row 4 away from the back coil row 5, which further reduces the contact area between the skin and the reinforcing yarn 3. This results in a large contact area between the skin and the cotton yarn 2, ensuring the overall comfort and softness of the fabric.

[0020] like Figure 2As shown, the tear-resistant yarn 1 is made by twisting one polyester monofilament 6 and six hollow polyester filaments 7. The polyester monofilament 6 is located at the center of the tear-resistant yarn 1, and the hollow polyester filaments 7 are wound around the polyester monofilament 6. Both the polyester monofilament 6 and the hollow polyester filaments 7 have high strength, which ensures the overall tear resistance of the tear-resistant yarn 1. In addition, the strength of polyester does not easily change after absorbing water, which further ensures the tear resistance of the base layer in the weft direction. The hollow polyester filaments 7 are hollow inside, which makes it easier for the hollow polyester filaments 7 to deform in its radial direction, thereby ensuring the overall softness of the tear-resistant yarn 1 and thus ensuring the overall comfort of the base layer.

[0021] like Figure 3 As shown, the reinforcing yarn 3 is made of polyester yarn 8 and antibacterial yarn 9 spirally wound. Polyester yarn 8 has high strength, which ensures the overall strength of the reinforcing yarn 3 and the tensile strength of the base layer in the warp direction. Antibacterial yarn 9 has a certain antibacterial ability and can inhibit bacteria on the base layer. Antibacterial yarn 9 is made of twisted bamboo fiber. Bamboo fiber has natural antibacterial properties, which ensures the long-lasting antibacterial effect of antibacterial yarn 9. Polyester yarn 8 is a Y-shaped profiled polyester monofilament 6. Y-shaped cross-section fiber has good moisture wicking and moisture removal performance. Because the reinforcing yarn 3 is placed in the base layer, it can easily increase the weaving density of the base layer. The setting of the profiled polyester monofilament 6 allows moisture to be conducted along the gaps around the profiled polyester monofilament 6, ensuring the dryness performance of the base layer.

[0022] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A knitted embroidery fabric, characterized by: The base layer is knitted by four needle tracks, and the pattern is four-way one cycle, wherein the first way is knitted by tear-resistant yarn (1), the second, third and fourth ways are knitted by cotton yarn (2), the base layer is provided with a warp strengthening yarn (3), the warp strengthening yarn (3) comprises loop parts and floating parts which are arranged alternately, the loop parts are arranged at the positions of the third needle of the second way and the third needle of the fourth way, and the diameter of the warp strengthening yarn (3) is smaller than the diameter of the cotton yarn (2).

2. The knitted embroidery fabric of claim 1, wherein: The loop courses of the second, third and fourth ways of the base layer are all rib loop courses, the rib loop courses comprise front loops and back loops, a plurality of front loops form front loop columns (4) on the base layer, a plurality of back loops form back loop columns (5) on the base layer, and the loop parts and the floating parts are arranged in the front loop columns (4).

3. The knitted embroidery fabric of claim 2, wherein: The tear-resistant yarn (1) is twisted by one polyester monofilament (6) and six hollow polyester filaments (7), and the polyester monofilament (6) is located at the center position of the tear-resistant yarn (1).

4. The knitted embroidery fabric of claim 3, wherein: The warp strengthening yarn (3) is spirally twisted by polyester yarn (8) and antibacterial yarn (9).

5. The knitted embroidery fabric of claim 4, wherein: The polyester yarn (8) is a special-shaped polyester monofilament (6) with a Y-shaped cross section.

6. The knitted embroidery fabric of claim 5, wherein: The antibacterial yarn (9) is twisted by bamboo fiber.