Chip abdominal pad sewing equipment

Abstract

The utility model relates to the technical field of automation equipment, in particular to chip abdominal pad sewing equipment which comprises a first clamping feeding mechanism, a second clamping receiving mechanism, a three-in-one sewing mechanism and a large sewing machine, and the three-in-one sewing mechanism is located above the middle of the first clamping feeding mechanism and the second clamping receiving mechanism; an upper feeding clamping plate and a lower feeding clamping plate are arranged at one end of the first clamping feeding mechanism, and a cutter is arranged on the inner side of the lower feeding clamping plate; the second clamping material receiving mechanism comprises a material receiving linear moving module, a rotating base plate is connected to the material receiving linear moving module, a rotating motor is connected to the bottom of the rotating base plate, a first material receiving clamping plate is arranged on one side edge of the rotating base plate, a second material receiving clamping plate is arranged on the other side edge of the rotating base plate, and the first material receiving clamping plate is parallel to the second material receiving clamping plate. Compared with the prior art, the chip abdominal pad sewing equipment is beneficial to improving the production efficiency of chip abdominal pads.

Description

[Technical Field]

[0001] This utility model relates to the field of automation equipment technology, and in particular to a sewing device for chip abdominal pads. [Background Technology]

[0002] An abdominal pad is a medical dressing primarily used in surgical procedures to absorb blood and exudate, and to isolate organs. It can also be used to absorb blood from wound surfaces and clean the skin. In general, the abdominal pad is an important surgical supply used for absorption and isolation to keep the surgical area clean and reduce the risk of infection.

[0003] Existing abdominal pad production equipment has a low degree of automation, usually requiring multiple machines to complete the production of abdominal pads, which requires a large production space and the production efficiency needs to be improved. [Utility Model Content]

[0004] To overcome the above problems, this utility model proposes a chip abdominal pad sewing device that can effectively solve the above problems.

[0005] The present invention provides a technical solution to solve the above-mentioned technical problems by providing a chip abdominal pad sewing device, comprising a first clamping and feeding mechanism, a second clamping and receiving mechanism, a three-in-one sewing mechanism, and a large sewing machine. The first clamping and feeding mechanism, the second clamping and receiving mechanism, and the large sewing machine are arranged linearly in sequence. The three-in-one sewing mechanism is located above and between the first clamping and feeding mechanism and the second clamping and receiving mechanism. One end of the first clamping and feeding mechanism is provided with an upper feeding clamp and a lower feeding clamp, and a cutter is provided on the inner side of the lower feeding clamp. The second clamping and receiving mechanism includes a receiving linear moving module, a rotating base plate is connected to the receiving linear moving module, a rotating motor is connected to the bottom of the rotating base plate, a first receiving clamp is provided on one side of the rotating base plate, and a second receiving clamp is provided on the other side of the rotating base plate. The first receiving clamp and the second receiving clamp are parallel.

[0006] Preferably, the first clamping and feeding mechanism includes a push plate linear module, on which a push plate is connected, and the push plate is located between the upper feeding clamp and the lower feeding clamp.

[0007] Preferably, a liftable insert plate is provided on the upper side of the lower feeding clamp, and the insert plate is located at the clamping opening of the lower feeding clamp.

[0008] Preferably, both the upper and lower feeding clamps are connected to a flipping drive assembly at their ends, and the upper feeding clamp is connected to a lifting assembly.

[0009] Preferably, a third receiving plate is provided on the outer side of the second receiving plate, and the third receiving plate is parallel to the second receiving plate.

[0010] Preferably, the three-in-one sewing mechanism includes a vibrating feeding component for feeding chip fabric bags, and a three-axis robot arm is provided above the vibrating feeding component for adsorbing chip fabric bags from the vibrating feeding component; a photo positioning component is provided above the three-axis robot arm for taking photos to position the approximate location of the chip fabric bags provided by the vibrating feeding component.

[0011] Preferably, a fabric shaping mechanism is provided on the lower side of the three-axis robot arm. The fabric shaping mechanism is used to correct the position of the chip inside the chip bag. A small sewing machine is provided on one side of the fabric shaping mechanism. The three-in-one sewing mechanism also includes a light film feeding mechanism and a cotton cloth feeding mechanism. The small sewing machine is used to sew the shaped chip bag together with the light film and cotton cloth.

[0012] Preferably, the fabric packaging shaping mechanism includes a vacuum suction cup conveyor belt, on which multiple vacuum adsorption fixtures are connected, and the vacuum adsorption fixtures are used to adsorb the chip fabric packaging; the conveyor line of the vacuum suction cup conveyor belt is sequentially provided with a fabric packaging positioning station, a chip positioning station and a chip position verification station.

[0013] Preferably, the first clamping and feeding mechanism includes a fabric feeding roll, which is fed by a plurality of tensioning transmission cylinders; a swing rod is axially connected to the end of the tensioning transmission cylinder, and a sensor is provided on the side of the swing rod.

[0014] Preferably, a material feeding line is provided below the large sewing machine, and the large sewing machine is connected to a sewing linear movement module.

[0015] Compared with existing technologies, the chip abdominal pad sewing equipment of this utility model can complete the sewing of fabric and three-in-one material with one machine. It has a high degree of automation, occupies little space, and helps to improve the production efficiency of chip abdominal pads and meet higher production and supply demands. [Attached Image Description]

[0016] Figure 1 This is a first perspective view of the chip abdominal pad sewing device of this utility model;

[0017] Figure 2 This is a second perspective view of the chip abdominal pad sewing device of this utility model;

[0018] Figure 3 This is a perspective view of the first clamping and feeding mechanism of the chip abdominal pad sewing device of this utility model;

[0019] Figure 4This is a perspective view of the second clamping and receiving mechanism of the chip abdominal pad sewing device of this utility model;

[0020] Figure 5 A three-dimensional view of the three-in-one sewing mechanism of the chip abdominal pad sewing device of this utility model;

[0021] Figure 6 for Figure 3 Enlarged view of point A in the middle;

[0022] Figure 7 for Figure 5 Enlarged view of section B in the middle.

Detailed Implementation Methods

[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for illustrative purposes only and are not intended to limit the scope of this utility model.

[0024] It should be noted that in this embodiment of the invention, all directional indications (such as up, down, left, right, front, back, etc.) are limited to relative positions on the specified view, rather than absolute positions.

[0025] Furthermore, in this utility model, the use of terms such as "first," "second," etc., is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0026] Please see Figures 1 to 7 The chip abdominal pad sewing device of this utility model includes a first clamping and feeding mechanism 10, a second clamping and receiving mechanism 20, a three-in-one sewing mechanism 30, and a large sewing machine 40. The first clamping and feeding mechanism 10, the second clamping and receiving mechanism 20, and the large sewing machine 40 are arranged linearly in sequence. The three-in-one sewing mechanism 30 is located above and between the first clamping and feeding mechanism 10 and the second clamping and receiving mechanism 20.

[0027] The first clamping and feeding mechanism 10 and the second clamping and receiving mechanism 20 are used to fold a single layer of fabric in half to form a bag shape. The three-in-one sewing mechanism 30 is used to sew the chip bag. The large sewing machine 40 is used to sew the folded fabric and sew the chip bag and the folded fabric together.

[0028] The chip is wrapped inside the fabric pouch and can be used to track the usage of the abdominal pad.

[0029] The first clamping and feeding mechanism 10 includes a fabric feeding roll 11, which feeds the fabric through a plurality of tensioning transmission cylinders 112.

[0030] The first clamping and feeding mechanism 10 is provided with an upper feeding clamp 13 and a lower feeding clamp 14 at one end. A cutter 15 is provided on the inner side of the lower feeding clamp 14. The upper feeding clamp 13 is used to clamp the front end of the fabric, the cutter 15 is used to cut the rolled fabric, and the lower feeding clamp 14 is used to clamp the rear end of the fabric.

[0031] The first clamping and feeding mechanism 10 includes a push plate linear module 12, on which a push plate is connected. The push plate is located between the upper feeding clamping plate 13 and the lower feeding clamping plate 14, and is used to push the fabric forward by a set length.

[0032] The upper side of the lower feeding clamp 14 is provided with a liftable insert plate 16. The insert plate 16 is located at the clamping opening of the lower feeding clamp 14 and is used to insert the rear end of the cut fabric into the feeding clamp 14 for clamping.

[0033] During operation, the rolled fabric first flows to the upper feeding clamp 13 and is clamped. Then, the push plate pushes the fabric forward. The second clamping and receiving mechanism 20 clamps the fabric at the front end pushed out by the push plate. The cutter 15 cuts off the rear end of the fabric, and the insert plate 16 inserts the rear end of the fabric into the clamping opening of the lower feeding clamp 14 and clamps it.

[0034] The ends of the upper feeding clamp 13 and the lower feeding clamp 14 are each connected to a flipping drive assembly 18, which is used to drive the upper feeding clamp 13 and the lower feeding clamp 14 to rotate in order to adjust the clamping angle.

[0035] The upper feeding clamp 13 is connected to a lifting assembly 17, which controls the lifting and lowering of the upper feeding clamp 13. After the second clamping and receiving mechanism 20 clamps the fabric at the front end pushed out by the push plate, the flipping drive assembly 18 controls the upper feeding clamp 13 and the lower feeding clamp 14 to rotate to the horizontal position. The lifting assembly 17 controls the upper feeding clamp 13 to descend to the position with the minimum distance from the lower feeding clamp 14. The second clamping and receiving mechanism 20 clamps the fabric at the front end pushed out by the push plate and pulls it forward to flatten it. Then, the second clamping and receiving mechanism 20 clamps the rear end of the folded fabric and drives the entire piece of fabric to move forward.

[0036] The end of the tensioning transmission cylinder 112 is shafted with a swing rod 111. A sensor is provided on the side of the swing rod 111. When a piece of fabric is cut off, the swing rod 111 will swing once, and the sensor will count the number of swings.

[0037] The second clamping and receiving mechanism 20 includes a receiving linear moving module 21, on which a rotating base plate 22 is connected. The rotating base plate 22 can move back and forth linearly along the receiving linear moving module 21.

[0038] A rotating motor is connected to the bottom of the rotating base plate 22, and the rotating motor drives the rotating base plate 22 to rotate.

[0039] A first receiving clamp 23 is provided on one side of the rotating base plate 22, and a second receiving clamp 24 is provided on the other side of the rotating base plate 22. The first receiving clamp 23 and the second receiving clamp 24 are parallel. The first receiving clamp 23 is used to clamp the front end of the fabric, and the second receiving clamp 24 is used to clamp the rear end of the fabric.

[0040] A third receiving clamp 25 is provided on the outer side of the second receiving clamp 24. The third receiving clamp 25 is parallel to the second receiving clamp 24. The third receiving clamp 25 is used to clamp and position the sewn chip cloth bag with the fabric for sewing.

[0041] The three-in-one sewing mechanism 30 includes a vibrating feeding component 31, which is used for feeding chip fabric bags. A three-axis robot arm 32 is arranged above the vibrating feeding component 31 to pick up the chip fabric bags from the vibrating feeding component 31.

[0042] The three-axis robot 32 is equipped with a photo positioning component 33, which is used to take pictures and position the approximate location of the chip cloth package provided by the vibration feeding component 31. Only products with qualified positioning are taken away by the three-axis robot 32.

[0043] A fabric bag shaping mechanism 36 is provided on the lower side of the three-axis robot 32. The fabric bag shaping mechanism 36 is used to correct the position of the chip inside the chip bag. A small sewing machine 37 is provided on one side of the fabric bag shaping mechanism 36. The three-in-one sewing mechanism 30 also includes a light film feeding mechanism and a cotton cloth feeding mechanism. The small sewing machine 37 is used to sew the shaped chip bag together with the light film and cotton cloth.

[0044] A transport component 38 is provided on one side of the small sewing machine 37. The transport component 38 is used to transport the three sewn materials to the fabric of the second clamping and receiving mechanism 20 for final sewing.

[0045] Below the large sewing machine 40 is a feeding line 50, where the sewn chip abdominal pads are transported to the feeding line 50 for feeding.

[0046] The fabric packaging shaping mechanism 36 includes a vacuum suction cup conveyor belt 361, on which multiple vacuum adsorption fixtures are connected. The vacuum adsorption fixtures are used to adsorb the chip fabric packaging.

[0047] The vacuum suction cup conveyor belt 361 is provided with a packing positioning station 362, a chip positioning station 363 and a chip position verification station 364 in sequence on the transmission line. The packing positioning station 362 is used to initially position the chip packing. The chip positioning station 363 is used to magnetically correct the chip position. The chip position verification station 364 is used to verify whether the chip position is qualified.

[0048] The packaging positioning station 362 includes a positioning cylinder and a positioning pusher 3621, which together with the positioning cylinder position the chip packaging from two vertical directions.

[0049] The chip positioning station 363 includes a positioning cylinder, and the output end of the positioning cylinder is provided with a positioning magnet 3631. The positioning magnet 3631 is used to magnetically attract the chip, bringing the chip closer to the side of the fabric package. The chip here has a certain degree of magnetism.

[0050] The chip position verification station 364 includes a liftable L-shaped correction plate 3641. If the L-shaped correction plate 3641 does not press down on the chip after being pressed down, then the chip is qualified.

[0051] The large sewing machine 40 is connected to a sewing linear movement module, which, in conjunction with the rotation of the second clamping and receiving mechanism 20, can sew together the various edges of the fabric.

[0052] Compared with existing technologies, the chip abdominal pad sewing equipment of this utility model can complete the sewing of fabric and three-in-one material with one machine. It has a high degree of automation, occupies little space, and helps to improve the production efficiency of chip abdominal pads and meet higher production and supply demands.

[0053] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. Any modifications, equivalent substitutions and improvements made within the concept of the present utility model should be included within the patent protection scope of the present utility model.

Claims

1. A sewing device for chip-shaped abdominal pads, characterized in that, It includes a first clamping and feeding mechanism, a second clamping and receiving mechanism, a three-in-one sewing mechanism, and a large sewing machine. The first clamping and feeding mechanism, the second clamping and receiving mechanism, and the large sewing machine are arranged linearly in sequence. The three-in-one sewing mechanism is located above and between the first clamping and feeding mechanism and the second clamping and receiving mechanism. One end of the first clamping and feeding mechanism is provided with an upper feeding clamp and a lower feeding clamp, and a cutter is provided on the inner side of the lower feeding clamp; The second clamping and receiving mechanism includes a receiving linear moving module, a rotating base plate is connected to the receiving linear moving module, a rotating motor is connected to the bottom of the rotating base plate, a first receiving clamping plate is provided on one side of the rotating base plate, and a second receiving clamping plate is provided on the other side of the rotating base plate, with the first receiving clamping plate and the second receiving clamping plate being parallel.

2. The chip abdominal pad sewing device as described in claim 1, characterized in that, The first clamping and feeding mechanism includes a push plate linear module, on which a push plate is connected, and the push plate is located between the upper feeding clamp and the lower feeding clamp.

3. The chip abdominal pad sewing device as described in claim 1, characterized in that, The upper side of the lower feeding clamp is provided with a liftable insert plate, which is located at the clamping opening of the lower feeding clamp.

4. The chip abdominal pad sewing device as described in claim 1, characterized in that, The ends of the upper and lower feeding clamps are both connected to a flipping drive assembly, and the upper feeding clamp is connected to a lifting assembly.

5. The chip abdominal pad sewing device as described in claim 1, characterized in that, A third receiving plate is provided on the outer side of the second receiving plate, and the third receiving plate is parallel to the second receiving plate.

6. The chip abdominal pad sewing device as described in claim 1, characterized in that, The three-in-one sewing mechanism includes a vibrating feeding component for feeding chip fabric bags. A three-axis robotic arm is positioned above the vibrating feeding component to pick up the chip fabric bags from the vibrating feeding component. Above the three-axis robotic arm is a photographic positioning component for photographing and positioning the approximate location of the chip fabric bags provided by the vibrating feeding component.

7. The chip abdominal pad sewing device as described in claim 6, characterized in that, A fabric shaping mechanism is provided on the lower side of the three-axis robot arm. The fabric shaping mechanism is used to correct the position of the chip inside the chip bag. A small sewing machine is provided on one side of the fabric shaping mechanism. The three-in-one sewing mechanism also includes a light film feeding mechanism and a cotton cloth feeding mechanism. The small sewing machine is used to sew the shaped chip bag together with the light film and cotton cloth.

8. The chip abdominal pad sewing device as described in claim 7, characterized in that, The fabric packaging shaping mechanism includes a vacuum suction cup conveyor belt, on which multiple vacuum adsorption fixtures are connected. The vacuum adsorption fixtures are used to adsorb the chip fabric packaging. The conveyor line of the vacuum suction cup conveyor belt is sequentially equipped with a fabric packaging positioning station, a chip positioning station, and a chip position verification station.

9. The chip abdominal pad sewing device as described in claim 1, characterized in that, The first clamping and feeding mechanism includes a fabric feeding roll, which is fed by a plurality of tensioning transmission cylinders; a swing rod is axially connected to the end of the tensioning transmission cylinder, and a sensor is provided on the side of the swing rod.

10. The chip abdominal pad sewing device as described in claim 1, characterized in that, A material feeding line is installed below the large sewing machine, and the large sewing machine is connected to a sewing linear movement module.

Images